VOLUMETRIC LOBE COMPRESSOR FOR AN EQUIPMENT AND/OR A SUCTION COMPRESSION PLANT OF MATERIAL IN LIQUID, GASEOUS, SOLID, POWDER, OR SLURRY FORM
20240376893 ยท 2024-11-14
Inventors
Cpc classification
F01C21/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention concerns a volumetric compressor (1) that can be used. preferably. for producing equipment and/or a plant for the suction of material in liquid. solid. powder or slurry form. The compressor according to the invention comprises a body (2) defining an operative chamber (5). a suction section (51) and a discharge section (52) of an operating fluid. The compressor further comprises at least two lobe rotors (8A. 8B), the lobes (81A. 81B) of which are housed inside said operative chamber (5), cach rotor (8A. 8B) rotating around a corresponding longitudinal rotation axis (101A. 101B). The compressor comprises a first header (6) and a second header (6) which delimit on opposite sides the operative chamber (5): cach header comprises a bank (61, 61) connected to the body (2) and configured to support the rotors (8A, 8B) and a cover (62, 62) connected to the bank (61, 61) so as to define an inner volume (65, 65) comprised between the cover (62, 62) and the bank (61, 61) and designed to house, in use, a lubricating bath. According to the invention the compressor comprises a generator unit for generating a forced flow of cooling gas and, for at least one of the headers (6, 6), the bank (61, 61) defines a cooling chamber (70, 70) physically separated from the operative chamber (5) and from the inner volume of lubricant. Said chamber (70, 70) comprises an inlet (71, 71) and an outlet (72, 72) for a cooling gas, where said inlet communicates with the generator unit of the forced flow of said cooling gas.
Claims
1-13. (cancelled)
14. A volumetric compressor comprising: a body defining an operative chamber, a suction section, and a discharge section of an operating fluid; at least two lobe rotors, wherein lobes of each lobe rotor are housed inside the operative chamber, each rotor configured to rotate around a corresponding longitudinal rotation axis; a first header and a second header that delimit on opposite sides the operative chamber, wherein each of the first and second headers comprises: a bank connected to the body and configured to support the at least two rotors; a cover connected to the bank to define an inner volume comprised between the cover and the bank, and configured to house, in use, a lubricating bath; and a generator unit configured to generate a forced flow of cooling gas; wherein, for at least one of the first and second headers, the respective bank defines a cooling chamber physically separated from the operative chamber and from the inner volume, wherein the cooling chamber comprises an inlet communicating with the generator unit and an outlet for the cooling gas.
15. The volumetric compressor of claim 14, wherein the inlet and the outlet of the cooling chamber are arranged on opposite sides with respect to a reference plane containing the respective rotation axes of the rotors.
16. The volumetric compressor of claim 15, wherein the outlet of the cooling chamber is defined in a position near the suction section of the body, and the inlet is defined in a position near the discharge section of the body.
17. The volumetric compressor of claim 14, wherein the generator unit comprises at least one operating machine driven independently of the rotors of the compressor.
18. The volumetric compressor of claim 14, wherein the bank comprises a first portion and by a second portion connected to each other to define the cooling chamber, wherein the first portion is connected to the body and the second portion is connected to the cover.
19. The volumetric compressor of claim 18, wherein the second portion is made of a material having a thermal conductivity higher than that of a material of the first portion.
20. The volumetric compressor of claim 14, wherein the bank comprises a first portion and by a second portion connected to each other to define the cooling chamber, and wherein on an inner side of one of the first and second portions, ribs are defined that develop towards an inside of the cooling chamber to increase a thermal exchange surface with the cooling gas.
21. The volumetric compressor of claim 14, wherein: for each of the first and second headers the corresponding bank defines a cooling chamber physically separated from the operating chamber and from the corresponding inner volume; each cooling chamber comprises an inlet and an outlet for a cooling gas; and for each cooling chamber, the inlet communicates with the generator unit.
22. The volumetric compressor of claim 21, wherein the generator unit comprises a first operating machine and a second operating machine, each of which is connected, directly or indirectly, to a corresponding bank wherein an air flow delivery of each operating machine communicates with the inlet of a corresponding cooling chamber.
23. The volumetric compressor of claim 22, wherein the first and second operating machines are arranged on the same side with respect to a reference plane containing the rotation axes of the rotors.
24. The volumetric compressor of claim 22, wherein each of the first and second operating machines is connected to a corresponding bank by a connection sleeve which establishes communication between the delivery of the respective operating machine and the corresponding cooling chamber.
25. The volumetric compressor of claim 21, wherein the generator unit comprises an operating machine and a delivery duct communicating with an air flow delivery of the operating machine and defining two outlet sections, each communicating, directly or indirectly, with an inlet of a corresponding cooling chamber.
26. A system comprising fixed or movable equipment for suction/compression of material in liquid, gaseous, solid, powder, or slurry form, the equipment comprising the volumetric compressor of claim 14.
27. The system of claim 26, wherein the inlet and the outlet of the cooling chamber are arranged on opposite sides with respect to a reference plane containing the respective rotation axes of the rotors.
28. The system of claim 27, wherein the outlet of the cooling chamber is defined in a position near the suction section of the body, and the inlet is defined in a position near the discharge section of the body.
29. The system of claim 26, wherein the generator unit comprises at least one operating machine driven independently of the rotors of the compressor.
30. The system of claim 26, wherein the bank comprises a first portion and by a second portion connected to each other to define the cooling chamber, wherein the first portion is connected to the body and the second portion is connected to the cover, and wherein the second portion is made of a material having a thermal conductivity higher than that of a material of the first portion.
31. The system of claim 26, wherein the bank comprises a first portion and by a second portion connected to each other to define the cooling chamber, and wherein on an inner side of one of the first and second portions, ribs are defined that develop towards an inside of the cooling chamber to increase a thermal exchange surface with the cooling gas.
32. The system of claim 26, wherein: for each of the first and second headers the corresponding bank defines a cooling chamber physically separated from the operating chamber and from the corresponding inner volume; each cooling chamber comprises an inlet and an outlet for a cooling gas; and for each cooling chamber, the inlet communicates with the generator unit.
33. The system of claim 32, wherein the generator unit comprises a first operating machine and a second operating machine, each of which is connected, directly or indirectly, to a corresponding bank wherein an air flow delivery of each operating machine communicates with the inlet of a corresponding cooling chamber.
Description
LIST OF FIGURES
[0035] Further characteristics and advantages of the invention will become evident from examination of the following detailed disclosure of some preferred but non-exclusive embodiments of the volumetric compressor, illustrated by way of non-limiting example, with the support of the attached drawings, in which:
[0036]
[0037]
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[0040]
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[0044]
[0045] The same numbers and the same reference letters in the figures identify the same elements or components.
DETAILED DISCLOSURE
[0046] With reference to the cited figures, the present invention concerns a volumetric compressor generically indicated by the reference 1. The compressor 1 comprises a body 2 defining an operative chamber 5 (or work chamber 5). The latter develops in a longitudinal direction 100. The body 2 also defines a suction section 51 and a discharge section 52 of the operative chamber 5. The two sections 51, 52 are configured respectively for suction and discharge of an operating fluid, for example air or other gas. The compressor 1 comprises at least two lobe rotors 8A, 8B, in which said lobes 81A, 81B are housed inside the work chamber 5. Each rotor 8A, 8B rotates around a corresponding rotation axis 101A, 101B which is substantially parallel to the longitudinal direction 100 of development of the work chamber 5.
[0047] The form of the rotors 8A, 8B is not important for the purposes of the present invention. The rotors 8A, 8B could have straight lobes or alternatively the lobes could develop according to a substantially helical profile, as in the embodiment shown in the figures. Also the number of lobes of the rotors is not important. In fact, the rotors 8A, 8B could have two lobes or three lobes 81A, 81B (as in the solution shown in the figures) or also a greater number of lobes. In any case, the rotors 8A, 8B comprise two end parts 83A-84A, 83B-84B defining the corresponding rotation axis 101A, 101B and a central part between said end parts and defining the lobes 81A, 81B. The parts of the rotors 8A, 8B indicated above are evaluated in the longitudinal direction 100.
[0048] The compressor 1 comprises a first header 6 and a second header 6 connected to the body 2 on opposite sides so as to delimit longitudinally the operative chamber 5. The two headers 6, 6 support the two rotors 8A, 8B in the area of their end parts 83A-84A, 83B-84B.
[0049] More precisely, each header comprises a first part 61, 61 directly connected to the body 2 and indicated below by the term bank. Each header 6, 6 also comprises a second part 62, 62 connected to the corresponding bank 61, 61 and indicated below by the term cover. For each header 6, 6, the corresponding bank 61, 61 is comprised between the body 2 and the corresponding cover 62, 62 and supports the two rotors 8A, 8B in the area of their end parts 83A-84A, 83B-84B. Furthermore, for each header 6, 6, the corresponding cover 62, 62 is configured so as to define, once it has been connected to the corresponding bank 61, 61, an inner volume 65, 65 which can contain, in use, a lubricating oil bath. In practice, said inner volume 65, 65 is defined, and therefore comprised, between the corresponding cover 62, 62 and the corresponding bank 61. 61.
[0050] According to the present invention, for at least one of the two headers 6, 6, preferably for both, the corresponding bank 61, 61 defines a cooling chamber 70, 70 physically separate from the work chamber 5 and from the inner volume 65, 65 defined above. Said cooling chamber 70, 70 comprises an inlet 71, 71 and an outlet 72, 72, communicating with the inlet 71, 71, respectively to allow a cooling gas (preferably, but not exclusively, air) to enter, flow through and out of the cooling chamber 70, 70. According to the invention, the inlet 71, 71 is connected to a forced flow generator unit 21, 22 of the compressor 1, which is configured to generate a forced flow of cooling gas to the inlet 71, 71 of the cooling chamber 70, 70. In other words, the forced flow generator unit 21, 22 has the function of forcing the cooling gas into the cooling chamber 70, 70.
[0051] In particular, according to the invention, the inlet 71, 71 and the outlet 72, 72 are both configured by the bank 61, 61 so that the cooling gas flow passes through the cooling chamber 70, 70 without entering the work chamber 5. As it passes through the cooling chamber 70, 70, the cooling gas laps the walls of the corresponding bank 61, 61, removing heat by convection. As better specified below, it has been seen that this solution limits heating of the oil contained in the inner volume 65, 65 with the advantage of prolonging the life of the oil. In addition to this, the invention leads to a reduction in the heating of the body 2 of the compressor 1, in particular at the discharge section 52. In any case, the cooling chamber 70, 70 defines an empty space between the body 2 and the warmer portion of the header 6, 6 containing the lubricating oil. Said empty space, crossed by the cooling gas, forms a type of barrier that limits transmission of the heat from the lubricating oil to the body 2 and vice versa.
[0052] In accordance with a preferred embodiment, the inlet 71, 71 and the outlet 72, 72 of the cooling chamber 70, 70 are defined on opposite sides of the bank 61, 61 with respect to the reference plane 200 defined above. Preferably, the inlet 71, 71 is defined in a position near to the discharge section 52 of the body 2, while the outlet 72, 72 is defined in a position near the suction section 51 of the body 2. It has been seen that this solution allows a more uniform distribution of the temperatures inside the body 2 and therefore lower thermal distortion. In fact, the gas flowing out of the cooling chamber 70, 70 increases the temperature of the area of the body 2 adjacent to the suction section 51, where the operating fluid has a lower temperature than the discharge section 52. At the same time, the cold cooling gas flowing into the cooling chamber 70, 70 reduces, or in any case does not increase, the temperature of the body 2 at the discharge section 52.
[0053] In the context of the present invention, the generator unit generating the forced flow of cooling gas comprises at least one operating machine (for example a blower or a fan) provided with an impeller driven by a motor, for example an electric motor, with the purpose of generating in delivery an air flow to the inlet of the cooling chambers 70, 70. According to a possible preferred embodiment, said operating machine is driven independently of the rotors 8A, 8B of the compressor 1. In this operating condition, the number of revolutions of the operating machine, i.e. the rotation speed of the corresponding impellers, can be adjusted (i.e. increased or decreased) independently of the rotation speed, i.e. of the number of revolutions of the rotors 8A, 8B.
[0054]
[0055] In the first header 6 a first inner volume 65 can be identified configured between the first bank 61 and the first cover 62. In the second header 6 a second inner volume 65 can be identified between the second bank 61 and the second cover 62. Both the inner volumes 65, 65 contain an oil bath for lubricating the supports/bearings 701-701, 702-702 mounted on the corresponding bank 61, 61 and allowing rotation of the rotors 8A, 8B.
[0056] According to a possible embodiment, one of the two inner volumes 65, 65 defined above houses a motion transmission unit 130, configured to mechanically connect the two rotors 8A, 8B. In accordance with a solution known per se, the transmission unit 130 is configured to rotate the rotors 8A, 8B in a synchronous manner but in opposite direction. In the case illustrated in the figures (see in particular
[0057] According to another aspect, at least one of the two covers 62, 62 comprises an opening 620 (indicated in
[0058] According to a possible embodiment, the inner volume of the header opposite the header containing the transmission unit 130 houses an oil spreader disc 135 fitted at the end of one of the two rotors, preferably the lower rotor 8A nearest the support plane PO. The function of the oil spreader disc is known per se to a person skilled in the art. With reference to
[0059] According to a preferred embodiment, shown in the figures, for each of the two headers 6, 6, the corresponding bank 61, 61 defines a corresponding cooling chamber 70, 70. In particular, a first cooling chamber 70, defined by the first bank 61 of the first header 6, can be identified and a second cooling chamber 70, defined by the second bank 61 of the second header 6, can be identified. Each cooling chamber 70, 70 comprises a corresponding inlet 71, 71 and a corresponding outlet 72, 72 communicating with each other. According to the invention, each inlet 71, 71 communicates with the flow generator unit so that the inlets 71, 71 of both the cooling chambers 70, 70 are supplied with a flow of cooling gas.
[0060] With reference to
[0061] In an alternative embodiment, not shown in the figures, with respect to the reference plane 200 the inlet 71 and the outlet 72 of the first cooling chamber 70 could be on opposite sides with respect to the inlet 71 and the outlet 72 of the second cooling chamber 70. In this case, also the two blowers 21, 22 could be installed on opposite sides with respect to said reference plane 200.
[0062] Preferably the two blowers 21, 22 are driven independently of the rotors 8A, 8B of the compressor 1, i.e. so that the rotation speed of the corresponding impellers can be set regardless of the number of revolutions of the rotors 8A, 8B. Via this solution it is therefore possible to increase the number of revolutions of the blowers 21, 22, i.e. the flow rate of the flows through the cooling chambers 70, 70, when the rotation speed of the rotors 8A, 8B is low, i.e. when the compressor 1 is subject to greatest heating. Alternatively, it is possible to reduce the flow rate of the flows through the cooling chambers 70, 70 when the rotation speed of the rotors 8A, 8B is high.
[0063] According to an embodiment, the two blowers 21, 22 each comprise a corresponding volute 24, 24 that guides the flow generated through the corresponding impeller 25, 25 and defines the delivery of the same blower. As shown in the figures, for each blower 21, 22, a coupling sleeve 41, 41 is provided to connect the delivery (meaning the volute) 24, 24 of a blower 21, 22 to the inlet 71, 71 of the corresponding cooling chamber 70, 70. For each header 6, 6 of the compressor 1, the coupling sleeve 41, 41 is internally hollow and is fixed, at a first side thereof, on the bank 61, 61 at of the inlet 71, 71 of the cooling chamber 70, 70. For each blower 21, 22, the volute 24, 24 is fixed on a second side of the coupling sleeve 41, 41, opposite the first, so that the flow generated by the blower 21, 22 in delivery is conveyed into the cooling chamber 70, 70 through the sleeve itself. Advantageously, the use of a coupling sleeve 41, 41 allows the use of readily available blowers as it represents a low cost connection interface that is easy to produce.
[0064] However, the present invention also comprises the possibility of connecting the volute 24, 24 of the blower 21, 22 directly to the corresponding bank 61, 61 without using a coupling sleeve.
[0065] According to a possible embodiment shown in
[0066] As can be seen in
[0067] According to a preferred embodiment shown in the figures, for at least one of the two headers 6, 6, the corresponding bank 61, 61 comprises a first portion 61A, 61A and a second portion 61B, 61B connected to each other, preferably through screw connection means 501-502 (see
[0068] In the embodiment shown in the figures, the configuration with two portions of the bank 61, 61 is adopted for both the headers 6, 6. In particular, for each bank 61, 61, the corresponding two portions 61A-61B, 61A-61B are configured so as to define, once they have been joined, the cooling chamber 70, 70 in accordance with the purposes of the present invention.
[0069] More precisely, the cooling chamber 70, 70 is delimited by an inner side 63, 63 of the first portion 61A, 61A and by an inner side 64, 64 of the second portion 61B, 61B. An outer side 67, 67 of the first portion 61A, 61A longitudinally delimits the work chamber 5, while an outer side 68, 68 of the second portion 61B, 61B remains in contact with the oil bath delimiting the corresponding inner volume 65, 65 of the header 6, 6. In short, the term inner is used to indicate the sides of the portions 61A, 61B-61A, 61B of the bank 61, 61 that delimit the relative cooling chamber 70, 70, while the term onder is indicated for the sides opposite the inner ones.
[0070] According to a possible embodiment, the two portions 61A, 61B-61A, 61B are made of metallic materials having different thermal conductivity. Preferably, the second portion 61B, 61B is made of a first material, for example cast iron, having a thermal conductivity greater than a second material, for example steel, with which the first portion 61A, 61A is made. This solution is designed to favour dissipation of the heat from the oil bath which is in contact with the outer side of the second portion 61B, 61B. In fact, although on the one hand the gas flow through the cooling chamber 70, 70 subtracts heat also from the body 2, on the other hand this solution favours the heat exchange by convection with the second portion 61B, 61B of the bank 61, 61 with greater thermal conductivity.
[0071] In an alternative embodiment, falling within the present invention, the two portions 61A, 61B-61A, 61B of the bank 61, 61 could be made of the same material, i.e. have the same thermal conductivity. In another possible embodiment, the material forming the first portion 61A, 61A could have a thermal conductivity higher than the one used for the second portion 61B, 61B.
[0072]
[0073] In the case illustrated, the second portion 61B is defined by a body that comprises a core part 610B (indicated in
[0074] As shown in the figures, according to a possible embodiment, in the lower part 91C of the bank 61, fixing feet 711 can be installed for fixing the compressor 1 (see
[0075] In an embodiment, also shown in the figures, in the upper part 91D an eyebolt 715 can be provided to lift the compressor 1 (see
[0076] The technical solutions described above with reference to the first bank 61 of the first header 6 are preferably adopted also for the second bank 61 of the second header 6, as can be seen also from the section view of
[0077] According to a possible embodiment, the inner side of one of the two portions 61A, 61B-61A, 61B of the bank 61, 61 defines ribs 77 which develop towards the inside of the corresponding cooling chamber 70, 70 in order to increase the thermal exchange surface with the cooling gas.
[0078] In the embodiment shown in the figures, said ribs 77 are defined on the inner side 64, 64 of the second portion 61B, 61B of the bank 61, 61. Also this arrangement is designed to favour dissipation of the heat from the lubricating bath contained in the inner volume 65, 65. However, in alternative embodiments, the ribs could be provided on the inner side 63, 63 of the first portion 61A, 61A or on the inner side 63, 64 of both the portions 61A, 61B-61A, 61B of the bank 61, 61.
[0079] The section view of
[0080] In particular, the ribs 77 develop according to an arrangement reflecting that of the flow lines followed by the cooling gas as it crosses the cooling chamber 70 from the inlet 71 to the outlet 72 thereof. In particular, said ribs 77 are preferably symmetrical with respect to the first reference plane 200 defined above, and likewise with respect to a second reference plane 250 orthogonal to the first reference plane.
[0081] The arrangement shown in
[0082] According to a possible embodiment, not shown in the figures, the bank 61, 61 of one or both the headers 6, 6 could be made in one single piece. In this case, the cooling chambers 70, 70 of the two banks 61, 61 could be defined directly through a fusion process.
[0083] The technical solutions described above fully achieve the predefined tasks and objects. In particular, the main effect of the passage of forced air through the cooling chambers 70, 70 is to limit the thermal level of the lubricating bath contained in the inner volume 65, 65 of the header 6, 6 consequently prolonging the life of the lubricating oil.
[0084] In this regard, with reference to the compressor 1 shown in the figures, the graph of
[0085] From comparison of the two curves in
[0086] The graph of
[0087] Also from the graph of
[0088] The graph of