Method of applying a graphic to a product formed from individual wooden sticks
20240375420 ยท 2024-11-14
Assignee
Inventors
Cpc classification
B41M5/0076
PERFORMING OPERATIONS; TRANSPORTING
B41M1/38
PERFORMING OPERATIONS; TRANSPORTING
B41M5/0011
PERFORMING OPERATIONS; TRANSPORTING
B41M3/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method is used to apply a graphic to a product formed at least partially from individual wooden sticks. The graphic is produced by a printing method. To ensure that printed products can be produced easily and cost-effectively, the graphic is divided into graphic sections that are printed onto the wooden sticks. These are put together after the printing process, with the graphic sections of the individual wooden sticks creating the graphic on the product.
Claims
1. A method for applying a graphic (8, 16 to 19, 23) to a product (1) formed at least partially from wooden sticks (2, 14), the method comprising: dividing the graphic (8, 16 to 19, 23) into graphic sections; printing the graphic sections onto the wooden sticks (2, 14); and assembling the wooden sticks (2, 14) after printing, wherein the graphic sections of the wooden sticks (2, 14) jointly create the graphic (8, 16 to 19, 23) on the product (1).
2. The method according to claim 1, wherein the wooden sticks (2, 14) have different widths and/or thicknesses and/or lengths.
3. The method according to claim 1, wherein the wooden sticks (2, 14) have a constant cross section over their length.
4. The method according to claim 1, further comprising priming and/or varnishing the wooden sticks (2, 14) on a side to be printed before the printing.
5. The method according to claim 1, further comprising planing and/or sanding the wooden sticks (2, 14) on a side to be printed before the printing.
6. The method according to claim 1, further comprising recording and storing the graphic (8, 16 to 19, 23) in file form in a graphic file.
7. The method according to claim 6, further comprising generating individual files in RIP format assigned to the wooden sticks (2, 14) to be printed from the graphic file.
8. The method according to claim 6, further comprising generating individual files assigned to the wooden sticks (2, 14) to be printed from the graphic file.
9. The method according to claim 7, further comprising feeding the individual files to a printing machine (3) for the printing.
10. The method according to claim 9, further comprising feeding the wooden sticks (2, 14) to the printing machine (3) in a predetermined sequence.
11. The method according to claim 1, further comprising identifying one of the wooden sticks (2, 14) by a marking.
12. The method according to claim 11, further comprising selecting an individual file assigned to the one of the wooden sticks (2, 14) based on the marking, and using the individual file by a printing machine (3) to print the one of the wooden sticks (2, 14).
13. The method according to claim 1, further comprising detecting a grain (24) on an end face (29) of the wooden sticks (2, 14) by a detection device (38) as identification of one of the wooden sticks (2, 14).
14. The method according to claim 13, further comprising tracking the one of the wooden sticks (2, 14) using the identification during transport.
15. The method according to claim 13, wherein the detection device (38) is a sensor system or a camera system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036] With the method described below, it is possible to provide products composed of wooden sticks or having wooden sticks with a graphic in the form of, for example, a sketch, a photo and the like, wherein not the product itself, but the individual wooden sticks are printed before the final product is assembled. The printing of the wooden sticks is advantageously done by a digital printing machine, which is known per se and will therefore not be explained in more detail. The printing machine is designed to print the wooden sticks in the required manner as they are transported past one or more printing heads of the printing machine.
[0037] The wooden sticks can be made of solid wood or wood-based materials, for example MDF.
[0038] It is also possible that the printing machine is designed in such a way that the print head(s) is (are) moved past the wooden stick.
[0039] The wooden sticks are printed one after the other in such a way that the final product has the desired graphic after the wooden sticks have been assembled or arranged.
[0040]
[0041] Each wooden stick 2 contains a part of the NATUR graphic. If, as shown in
[0042] In the exemplary embodiment, the wooden sticks are of equal length and have a rectangular outline. In addition, the wooden sticks 2 have a rectangular cross section, for example.
[0043] Alternatively to the exemplary embodiment shown, the wooden sticks 2 may also have the same width.
[0044]
[0045] All wooden sticks 2 are printed on their upper side, which forms the visible side of the final product 1 on which the graphic NATUR is located.
[0046]
[0047] As in the previous embodiment, the wooden sticks 2 in the product 1 rest against one another with their longitudinal sides and can be firmly connected to one another, in particular adhesively bonded. The wooden sticks 2 of the previous embodiment can also be firmly connected to one another, preferably adhesively bonded.
[0048] The wooden sticks 2 according to
[0049] Vertically adjoining the longitudinal edges of the bottom side 4 are side wall sections 6a, to which in turn further side wall sections 6b adjoin at an obtuse angle, which connect the side wall sections 6a to the top side 5.
[0050] The wooden sticks 2 have the same cross-section throughout, as in the previous embodiment. They lie against each other with the side wall sections 6a. The further side wall sections 6b form continuous V-shaped depressions 7 over the length of the product 1 formed from the wooden sticks 2.
[0051] In this embodiment, three graphics 8 are provided on the visible side of the product 1, which are spaced apart from one another and extend over the entire width of the product 1, i.e., over the top side 5 and the further side wall sections 6b. In the exemplary embodiment, at least the two edge-side wooden sticks 2 of the product 1 are also printed on a side wall section 6a. The graphics 8 are shown only schematically in
[0052] As shown in
[0053] In the case of the wooden sticks 2 which lie against one another with their side wall sections 6a, printing on these side wall sections 6a is not provided, although, in principle, these side wall sections 6a could also be printed.
[0054] If the wooden sticks 2 are placed against one another to form the product 1 (
[0055] The further side wall sections 6b, which delimit the recesses 7 on the visible side of the product 1, are printed so that the graphic 8 also extends continuously in the area of the recesses 7.
[0056] According to the previous exemplary embodiment, the wooden sticks 2 are fed in succession to the printing machine 3, with which a part of the graphic 8 of the final product 1 is printed onto the wooden sticks in each case. As soon as the wooden sticks 2 rest against one another to form the final product 1, the desired overall graphic is created on the visible side of the product 1.
[0057] The graphics on the visible side of the product 1 can be black and white or colored. With the printing machine 3, the desired color(s) can be achieved easily.
[0058]
[0059] In this case, too, it is sufficient if the partial graphics are applied only to the top side 5 of the wooden sticks 2, which, according to the embodiment according to
[0060] In principle, it is possible for the wooden sticks 2 to have different widths in accordance with the embodiment according to
[0061] The wooden sticks 2 are again the same length and the same thickness. However, they can also be of different lengths and different thicknesses. This also applies to the previous embodiments.
[0062] Likewise, the final product 1 can be composed of wooden sticks with any profile shape.
[0063] The individual wooden sticks 2 are printed in succession by the printing machine 3 in the manner described.
[0064]
[0065] Depending on the design of the graphic, it is possible for the two wooden sticks, which form the upper and the lower edge of the final product 1, not to be printed on their longitudinal side forming the outer side of the product 1. This is the case if, as in the exemplary embodiment shown, the graphic does not extend over the entire width of the product 1, but is at a distance from the longitudinal sides 6 of the end wooden sticks 2.
[0066]
[0067] As shown in
[0068]
[0069] Within the frame 11, diagonally extending further wooden sticks 14 are provided, which are connected with their end faces in the corner region of the frame 11 to the inner edge thereof.
[0070] One wooden stick 14 extends diagonally within the frame opening 15. Halfway along this wooden stick 14, two short wooden sticks 14 are connected on both sides, which are connected with their opposite end faces to the other two corner areas of the frame 11.
[0071] It is also possible that the final product 1 has two wooden sticks 14 lying one behind the other with respect to the plane of the drawing, which cross one another in the view according to
[0072] All wooden sticks 2, 14 are provided on their top side with a part of the complete graphic which the finished wooden construction shows on the product 1. The individual wooden sticks 2, 14 are printed in succession by the printing machine 3, to which the wooden sticks 2, 14 are fed in succession in the transport direction 10 (
[0073] In the exemplary embodiment, the wooden sticks 2, 14 each have a rectangular cross section over their length. The wooden sticks 14 forming the cross struts are still cut to size after printing so that they can be fastened to the frame 11 within the frame opening 15 in the corner region.
[0074]
[0075] The horizontal wooden stick 2 has, for example, the further marking 18, with the help of which the user can correctly connect the vertical wooden stick 2 to the horizontal wooden stick 2 by means of its marking 19.
[0076] In addition to the position markings, the wooden sticks 2 may be printed with further information for assembly and processing, for example an identification of the individual wooden sticks, use and attachment of supplied fastening parts, such as screws, processing instructions, if the user has to make holes himself, for example, and the like.
[0077] The markings 16 to 19 and information can be applied in a simple manner with the aid of the printing machine 3 to the respective pieces of wood, which are fed in succession in the transport direction 10 of the printing machine 3.
[0078] The wooden sticks 2, 14 are printed directly by the printing machine 3.
[0079] Since the wooden sticks generally have an inhomogeneous surface (in the case of grown materials) or an open-pored surface (in the case of wood-based sticks, for example MDF), the wooden sticks are first primed, for example pre-treated with primer or filler and/or optionally painted in one color. After drying the wooden sticks 2, 14, a sanding process may have to be carried out. The wooden sticks 2, 14 are then pretreated in such a way that they can be printed directly with the graphic parts.
[0080] Finally, the wooden sticks 2, 14 are provided with a cover layer at least on their printed side in order to protect the printed graphic part from external influences. For this purpose, a clear varnish can be used, for example, which is applied to the printed side of the wooden sticks 2, 14.
[0081] In order to be able to print the wooden sticks 2, 14 easily and reliably, the desired graphic to be printed is imported into a software system. The wooden sticks 2, 14 to be printed are positioned relative to one another. The corresponding properties and parameters are defined by a configurator 20 (
[0082] Advantageously, the method steps are displayed on a screen 22.
[0083]
[0084] A mask 23 is displayed on the screen 22, which indicates the position of the graphic 21 on the final product 1. The graphic 21 is placed or moved to the correct position in the mask 23 on the screen 22, which is illustrated by the arrow 12.
[0085] The software to be used can be located in the cloud, in a network or on a local computer or local computing system.
[0086] Using the software, the distribution of the graphic 21 to the individual wooden sticks 2 is calculated, in particular taking into account the dimensions of the final product 1 and the arrangement and dimensions of the individual wooden sticks 2.
[0087] Subsequently, the data is divided into individual part data according to the number of wooden sticks 2, which are assigned to the respective wooden stick 2. This creates printed images for each individual wooden stick 2. Advantageously, these individual data are converted into a RIP format, which is selected depending on the printing machine 3 used. The files also contain information about the color composition (black or colored), the print density, etc. In practice, four individual images for the printing colors cyan, magenta, yellow and black (CMYK) are derived from the print image with the corresponding pixel definitions (position, density). These RIP files are delivered to the printing machine 3, which then uses these files to print the respective part of the graphic 21 on the wooden sticks 2, 14.
[0088] The wooden sticks that have not yet been printed are fed to the printing machine 3 in a defined sequence.
[0089] Increased reliability when printing the individual wooden sticks 2, 14 with the correct graphic section is achieved if each wooden stick 2, 14 is given an identification feature, e.g. an RFID chip or a QR code. This identification feature is used to reliably identify which wooden stick 2, 14 is involved before the printing process. Then the corresponding RIP file is passed on to the printing machine 3, which prints the corresponding graphic section on the wooden stick according to the recognized wooden stick.
[0090] An alternative and particularly advantageous embodiment is obtained if the grain on the end face of the respective wooden stick 2, 14 is detected as an identification feature of the wooden stick 2, 14.
[0091] By a transport unit, the wooden sticks 2, 14 are transported through the printing machine 3 one after the other and at a defined speed. The RIP file belonging to the respective wooden stick 2, 14 to be printed is fed to the printing machine 3, whose print heads print the corresponding graphic section on the respective wooden stick 2, 14 according to the respective RIP file.
[0092] It is also possible that the print files are stored in the printing machine 3. The printing machine 3 then selects the associated print file on the basis of the wooden stick currently to be printed.
[0093] In the transport unit, the wooden sticks 2, 14 are fastened in a suitable manner so that they cannot slip during the printing process. If the wooden sticks 2, 14 are marked by the identification features, they do not have to be guided through the printing machine 3 in a specific sequence. Shortly before the printing process, the corresponding RIP file is fed to or selected in the printing machine 3 to print the respective wooden stick 2, 14 with the correct graphic section.
[0094] After the printing process, the wooden sticks 2, 14 are guided out of the printing machine 3 and then brought together to form the product 1, resulting in the desired graphic 21.
[0095] If a final product 1 with a design corresponding to
[0096] The software now calculates which portions of the overall graphic 21 must be distributed to the individual wooden sticks 2. The parts of the graphic lying in the gaps 9 are deleted by the software. A RIP file is created for each wooden stick to be printed, which is then used to print the respective wooden stick in the printing machine 3.
[0097] The wooden sticks are fed to the printing machine 3 in the manner described. If the wooden sticks do not have any identification features, such as RFID chip, QR code, or end grain 24, the wooden sticks are fed through the printing machine 3 in the order in which they are subsequently assembled to form the final product 1. If the identification features are used for the wooden sticks, an order in which the wooden sticks are fed to the printing machine 3 is not required. At the printing machine 3, the wooden stick to be printed is recognized based on the identification feature immediately before the printing process and the corresponding RIP file is provided. The process then proceeds in the same way as was explained in the previous embodiment.
[0098] In the manufacture of the final product 1 according to
[0099] The wooden sticks 2, 14 are conveyed in succession through the printing machine 3 (
[0100] In order for the appropriate graphic section to be applied to the wooden sticks 2, 14, they are either transported one after the other through the printing machine 3 in the assembly sequence as described above or are provided with identification features so that a specific sequence does not have to be observed during the printing process.
[0101]
[0102] The process sequence is described by way of example for a product 1 which, according to the embodiment according to
[0103] The system has a transverse conveyor 27, with which the wooden sticks 2.1 to 2.4 are transported transversely to their longitudinal direction in the transport direction 28.
[0104] On the transverse conveyor 27, the wooden sticks 2.1 to 2.4 are aligned with one another such that their one end faces 29 are at the same height. This can be achieved by a corresponding aligner 30 that is displaceable transversely to the transport direction 28, which is displaceable against the wooden sticks 2.1 to 2.4 and aligns them at the end face. During transit, the end grain 24 of the wooden sticks 2.1 to 2.4 is detected by a detection system 38, which uniquely identifies them as described.
[0105] The wooden sticks 2.1 to 2.4 are then conveyed in their longitudinal direction through a planing machine 31, with which the corresponding side of the wooden sticks 2.1 to 2.4 to be printed is processed in such a way that perfect printing on the wooden sticks is ensured. The planing machine 31 can be, for example, a moulder, with the tools of which the side of the wooden sticks to be printed can be planed smoothly in a known way. With the moulder it is possible to plane all four sides of the wooden stick smooth in one pass. For this purpose, the moulder is equipped in the usual way with right and left, upper and lower spindles, on each of which planing heads are located. Depending on which side of the wooden stick 2.1 to 2.4 is to be printed, one, two, three or four spindles with the planing heads seated thereon are driven in rotation so that the corresponding sides of the wooden stick are processed.
[0106] If the wooden sticks are provided with identification features in the manner described, they can also be used to control the processing of the wooden sticks 2.1 to 2.4 in the moulder. For this purpose, the system is equipped with corresponding sensors which detect the identification features and feed them to the moulder 31.
[0107] The planing heads sitting on the spindles are designed so that all sides of the wooden sticks can be worked on if necessary. For example, profiled planing heads can be used for the wooden sticks 2 according to
[0108] The planing machine 31 is adjoined by a longitudinal conveyor 32, which is, for example, a conveyor belt on which the wooden sticks 2.1 to 2.4 processed in the planing machine 31 are transported in their longitudinal direction.
[0109] The wooden sticks 2.1 to 2.4 are transferred by the longitudinal conveyor 32 to a transverse conveyor 33, with which the wooden sticks are transported perpendicular to their longitudinal direction in the transport direction 34. Advantageously, the pieces of wood 2.1 to 2.4 on the transverse conveyor 33 are aligned in their longitudinal direction, for example, by an aligner 35 that is adjustable transversely to the transport direction 34.
[0110] After the transverse transport, the aligned wooden sticks 2.1 to 2.4 are then transported in their longitudinal direction through the printing machine 3, in which the wooden stick is printed in the manner described.
[0111] In the illustration according to
[0112] In the feed area from the planing machine 31 to the printing machine 3, for example in the region of the transverse conveyor 33, a detection device 37 is provided, which detects the end grain 24 of the respective wooden stick and supplies a corresponding signal (identification information) to the printing machine 3. It can then provide the file belonging to the detected wooden stick in order to print it.
[0113] Before the printing process, it is checked whether the wooden stick entering the printing machine 3 and the individual file provided for the printing process belong together. A comparison (diamond symbol) is made between the provided print file (arrow 36) and the recorded wooden stick 2.3 (
[0114]
[0115] The detection device 37 detects from the end grain 24 that the wooden stick 2.1 is located on the transverse conveyor 33 and sends a corresponding signal to the control system. The comparison between the wooden stick expected by the printing machine (signal 36) and the identified wooden stick 2.1, which is fed in next, shows that they do not fit together and that an intervention in the further process is necessary. For example, the printing machine 3 receives a corresponding signal so that the associated file can be made available for printing the wooden stick 2.1.
[0116] In addition, a signal or an indication is provided that the wooden stick 2.2 that was next in line is missing. Thus, the user of the method can feed a new wooden stick 2.2 in the manner described in order to print it.
[0117] After all wooden sticks 2.1 to 2.4 have been printed, they can be assembled in the planned manner to form the final product 1.
[0118] In the described embodiments, the graphic is not provided on all sides of the wooden stick 2, 14. Depending on the design of the final product 1, it is possible to print all sides of the wooden stick 2, 14 with the printing machine 3. In this case, all sides of the wooden stick 2, 14 to be printed are pretreated in the manner described, for example by priming and, if necessary, sanding.
[0119] In all embodiments, RIP files are generated for each wooden stick in the manner described, which are passed on to the printing machine 3, whose print heads print the corresponding graphic section on the wooden stick according to the assigned RIP file. The printed wooden sticks are then put together to create the desired graphic 8 on the final product 1.
[0120] If necessary, the individual wooden sticks or the final product as a whole can be further treated, for example by coating them with a layer of clear varnish or something similar.