CAGE SEGMENT OF A SEGMENTED BEARING CAGE

Abstract

A cage segment for a segmented bearing cage for large rolling bearings includes first and second lateral sides and first and second ends that together define a pocket configured to receive a rolling body. The first and second lateral sides each include an inner surface configured to face a running surface of the rolling body, and the first and second ends each include an inner surface configured to face end surfaces of the rolling body. The inner surface of the first lateral side includes at least one contact element protruding into the pocket and configured to contact the at least one rolling body, and the inner contact element is continuously connected to the first lateral face. Furthermore, a material thickness of the inner contact element corresponds substantially to a material thickness of the first lateral side at a location spaced from the at least one inner contact element.

Claims

1. A cage segment for a segmented bearing cage for large rolling bearings, wherein the cage segment includes a first lateral side and a second lateral side and a first end and a second end that together define a pocket configured to receive a rolling body, wherein the first and second lateral sides each include an inner surface configured to face a running surface of the rolling body, and the first and second ends each include an inner surface configured to face end surfaces of the rolling body, wherein the inner surface of the first lateral side includes at least one inner contact element protruding into the pocket and configured to contact the at least one rolling body, wherein the at least one inner contact element is continuously connected to the first lateral face, and wherein a material thickness of the at least one inner contact element corresponds substantially to a material thickness of a portion of the first lateral side spaced from and surrounding the at least one inner contact element.

2. The cage segment according to claim 1, wherein the first and second lateral sides and the first and second ends are formed from at least one strip of sheet metal having at least two ends connected at a joint.

3. The cage segment according to claim 1, wherein the first and second lateral sides and the first and second ends are formed from a continuous strip of sheet metal having two ends connected at a joint.

4. The cage segment according to claim 3, wherein the inner surface of the first lateral side lies in a first plane, wherein an inner surface of the at least one inner contact element lies in a second plane substantially parallel to the first plane, and wherein a distance from the first plane to the second plane is substantially constant.

5. The cage segment according to claim 3, wherein the inner surface of the first lateral side lies in a first plane, wherein an inner surface of the at least one inner contact element lies in a second plane substantially parallel to the first plane, and wherein a distance from the first plane to the second plane is less than 60% of the material thickness of the first lateral side.

6. The cage segment according to claim 3, wherein the at least one inner contact element comprises a first inner contact element and a second inner contact element spaced apart in an axial direction.

7. The cage segment according to claim 6, wherein the inner surface of the first lateral side lies in a first plane, wherein the inner surface of the first inner contact element lies in a second plane substantially parallel to the first plane, wherein the inner surface of the second inner contact element lies in a third plane substantially parallel to the first plane, and wherein a distance from the first plane to the second plane is different than a distance from the first plane to the third plane.

8. The cage segment according to claim 3, wherein the first and second laterals sides each include an outer surface facing away from the pocket, wherein the outer surface of the first lateral side includes at least one outer contact element, and wherein the at least one outer contact element is configured to contact a rolling body disposed outside the pocket.

9. The cage segment according to claim 8, wherein the at least one outer contact element comprises a depression in the outer surface of the first lateral side.

10. A rolling bearing cage comprising a plurality of cage segments according to claim 1.

11. A rolling bearing comprising: a rolling bearing cage according to claim 10.

12. The cage segment according to claim 1, wherein the at least one inner contact element comprises a first inner contact element having an axial length and a second inner contact element having an axial length axially spaced from the first inner contact element, wherein a first portion of the lateral side adjacent to the first inner contact element is punched to form a first tab extending into the pocket and a first opening and a second portion of the lateral side adjacent to the second inner contact element is punched to form a second tab extending into the pocket and a second opening, and wherein a third portion of the first lateral wall including the first and second openings is bent away from the pocket.

13. The cage segment according to claim 1, wherein the at least one inner contact element is formed by a reshaping process.

14. A cage segment for a segmented bearing cage for large rolling bearings, comprising: a continuous strip of sheet metal having a first end connected to a second end at a joint and bent to form a first lateral side and a second lateral side substantially parallel to the first lateral side and a first end and a second end substantially parallel to the first end, the first and second laterals sides and the first and second ends together defining a pocket configured to receive a first rolling body, wherein the first and second lateral sides each include an inner surface configured to face a running surface of the first rolling body and an outer surface configured to face a running surface of a second rolling body located outside the pocket, wherein a first region of the first lateral side is reshaped to form a depression in the outer surface and a corresponding protrusion in the inner surface, the protrusion being configured to contact the first rolling body, wherein the protrusion is continuously connected to the first lateral side, wherein a material thickness of the protrusion corresponds substantially to a material thickness of the first lateral side at a location that does not include a protrusion, wherein the inner surface of the first lateral side lies in a first plane, wherein an inner surface of the protrusion lies in a second plane substantially parallel to the first plane, and wherein a distance from the first plane to the second plane is less than 60% of the material thickness of the first lateral side.

15. An assembly comprising, a cage segment according to claim 14, the first rolling body in the pocket in contact with the protrusion, and the second rolling body outside the pocket in contact with the outer surface of the first lateral side.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The invention is to be described in more detail hereunder by means of exemplary embodiments illustrated in the drawings. The exemplary embodiments and the combinations shown in the exemplary embodiments herein are purely exemplary and are not intended to establish the scope of protection of the invention. The latter is defined solely by the appended claims.

[0022] FIG. 1 is a perspective view of a cage segment according to one embodiment of the present disclosure.

[0023] FIG. 2 is a top plan view of the cage segment of FIG. 1.

[0024] FIG. 3 is a sectional view along line X-X in FIG. 2.

[0025] FIG. 4 is a side elevational view of the cage segment of FIG. 1.

[0026] FIG. 5 is a sectional view along the line Y-Y in FIG. 4.

[0027] FIG. 6: is a detail view of region A in FIG. 5.

[0028] FIG. 7 is a perspective view of part of a rolling bearing assembly including the cage segments of FIG. 1.

[0029] FIG. 8 is a sectional view through one of the cage segments of FIG. 7.

DETAILED DESCRIPTION

[0030] Identical or functionally equivalent elements are identified by the same reference signs hereunder.

[0031] Referring now to FIGS. 1 to 6, a cage segment 1 includes a sheet metal component 2 having ends joined a joint 4 to form a pocket 8 which is configured to receive at least one rolling body 34. Alternatively, the cage segment can be formed from more than one sheet metal component 2 in which case is will also have more than one joint 4, for example two or four joints. In a preliminary stage of manufacturing, the cage segment 1 is composed of a kit with flat sheet metal components. The cage segment 1 can in particular be used in a rolling bearing 30 (FIGS. 7 and 8). For example, the rolling bearing 30 can be a roller bearing, i.e. a rolling bearing having roller-shaped rolling bodies such as, for example, tapered rollers, cylindrical rollers, barrels, needles and the like.

[0032] In order to assemble the cage segment 1 from the sheet metal component 2, the sheet metal component 2 is bent at defined corner regions 6 and joined at the two ends of the sheet metal component 2, as a result of which the joint 4 is formed. The joined-together cage segment 1 forms the pocket 8 which is suitable for receiving at least one rolling body, wherein the corner regions 6 form the corners of the cage segment 1. Alignment elements which may be mutually complementary, can be provided on the ends of the sheet metal component. The alignment elements can be, for example, rectangular, wave-shaped, triangular and/or polygonal toothings.

[0033] Two contacting elements 12 which protrude into the pocket 8 of the cage segment 1 and are configured to contact an end face of the rolling body 34 are provided on the two sides 10 of the cage segment 1 that lie opposite an end face of the rolling body 34.

[0034] Furthermore two inner contact elements 14-1, 14-2 are formed on each lateral face 18 of the cage segment that lies opposite a running surface of the at least one rolling body. The inner contact elements 14 are configured to contact the rolling body. The four inner contact elements 14 protrude into the pocket 8 of the cage segment 1. Of course, it is also conceivable that only one inner contact element 14, or else more than two inner contact elements 14, can be provided on one of the lateral faces 18. In particular, the number of inner contact elements 14 provided on a lateral face 18 can depend on a size of the rolling body 34.

[0035] In order to increase the strength of the cage segment 1, the contact elements 14 are continuously connected to the lateral face 18. This furthermore makes it possible to achieve a higher degree of stiffness of the cage segment 1 in the roller contact region in such a way that a thinner material dimension, or material thickness, can be used for the cage segment 1 while maintaining the same strength of the cage segment 1.

[0036] As can be seen in particular in FIG. 6, a material thickness d1 of the inner contact element 14 corresponds substantially to the material thickness d2 of the remaining lateral face 18. Furthermore, the inner contact element 14 is inwardly offset by a defined offset V in the circumferential direction. The defined offset V can in particular be at most 60% of the material thickness d2 of the lateral face. However as can be seen in FIG. 6, the offset V is preferably less than 60% of the material thickness of the lateral face.

[0037] The first inner contact element 14-1 can preferably be inwardly offset by a defined first offset V in the circumferential direction, and the second inner contact element 14-2 can be inwardly offset by a defined second offset V in the circumferential direction. The first and the second defined offset V can be different from one another. Alternatively, the first and second offset V can also be identical to one another. The defined offset V can be chosen as a function of a largest possible number of rolling bodies, a material of the cage segment and/or a material thickness of the cage segment.

[0038] Furthermore, the cage segment 1 on the lateral faces 20 that face away from the pocket 8, or on the external face, has four outer contact elements 22. As can be seen in FIG. 4, the outer contact elements 22 are in each case formed as a depression in the second lateral face 20 of the cage segment 1.

[0039] The outer contact elements 22 are designed to contact a further rolling body which is disposed circumferentially adjacent to the cage segment 1, i.e. on the external side of the cage segment. This enables, for example, a rolling bearing cage to be assembled from a plurality of cage segments 1, wherein the plurality of cage segments 1 is at least temporarily connectable by way of a coupling element, and only each second rolling body is guided in a cage segment 1 and/or encompassed by a cage segment 1. This has the advantage that the number of rollers used in the rolling bearing can be increased because only each second rolling body is received in a cage segment 1, and the proportion of the circumference occupied by the material of the cage segment itself can be reduced in this way.

[0040] The inner contact element 14 as well as the outer contact element 22 are formed by a reshaping operation carried out on the cage segment 1. A reshaping method in which the lateral face 18, 20 of the cage segment 1 is not completely severed, or in which reshaping takes place only in the region of a material thickness of the lateral face 18, 20, can advantageously be used herein. This makes it possible that a greater strength is achieved by the materially integral connection which is still present than in the case of the tabs that penetrate completely through the thickness of the sheet metal and are thus partially cleanly cut out and may additionally also spring back under a load.

[0041] In order to avoid a lifting of the cage segment 1 that may occur in the radial direction from the rolling body 34-1 received in the pocket 8 during use (FIGS. 7 and 8), holding tabs 24 are provided on the lateral face 18 that faces the pocket 8 such that they protrude inwardly into the pocket 8 and are bent into the pocket 8 in such a way that the holding tabs 24 lie below the rolling body in the radial direction. Furthermore, a wide holding tab 26 which protrudes outwardly and is bent in such a way that the latter lies in the radial direction below the rolling body 34-2 that is disposed adjacent to the cage segment is provided on the lateral face 20 that faces away from the pocket 8, so as to prevent lifting of the cage segment 1 that occurs in the radial direction from the rolling body 34-2 that is disposed adjacent to the cage segment during use.

[0042] FIGS. 7 and 8 show a part of a rolling bearing 30 according to one embodiment. The rolling bearing 30 can in particular be a large rolling bearing having a diameter of more than one metre and that has an inner raceway 32 and at least one outer raceway (not illustrated). Rolling bodies 34 are disposed between the inner raceway 32 and the outer raceway, and the rolling bodies 34 are held by a rolling bearing cage 36 which is formed from a plurality of the cage segments 1 described above. Each second rolling body 34-1 herein is guided in a cage segment 1 and/or encompassed by a cage segment 1.

[0043] In summary, in order to increase the strength of the cage segment 1, the cage segment 1 at least on one lateral face 18 that lies opposite a running surface of the rolling body received in the pocket 8 of the cage segment 1 is provided with at least one contact element 14 which protrudes into the pocket 8 of the cage segment 1 and is configured to contact the rolling body. The contact element 14 herein is continuously connected to the lateral face 18. Owing to the fact that the contact element 14 is continuously connected to the lateral face 18, a higher degree of strength can be achieved in the roller contact region. Moreover, a thinner material dimension or material thickness can be used for the cage segment while maintaining the same strength of the cage segment, as a result of which a space requirement for the cage segment can be reduced in particular in the circumferential direction. Moreover, this makes it possible to accommodate more rolling bodies in the rolling bearing.

[0044] Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved bearing cage segments.

[0045] Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.

[0046] All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.

LIST OF REFERENCE CHARACTERS

[0047] 1 Cage segment [0048] 2 Sheet metal component [0049] 4 Joint [0050] 6 Corner region [0051] 8 Pocket [0052] 10 End side [0053] 12 Contacting element [0054] 14 Contact element [0055] 18,20 Lateral face [0056] 22 Further contact element [0057] 24 Holding tab [0058] 26 Holding tab [0059] 30 Rolling bearing [0060] 32 Inner raceway [0061] 34 Rolling body [0062] 36 Rolling bearing cage [0063] d1, d2 Material thickness [0064] V Offset