DEFLECTOR ROLL AND METHOD OF PRODUCING STEEL SHEET USING THIS DEFLECTOR ROLL
20240375164 ยท 2024-11-14
Assignee
Inventors
- Shinichiro Aoe (Tokyo, JP)
- Masashi OKA (Tokyo, JP)
- Tetsuya ARAKAWA (Tokyo, JP)
- Yukihiro MATSUBARA (Tokyo, JP)
Cpc classification
B21B39/14
PERFORMING OPERATIONS; TRANSPORTING
B65H23/32
PERFORMING OPERATIONS; TRANSPORTING
B21C47/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A deflector roll, which changes a travelling direction of a metal strip being threaded, includes a roll main body that is rotatably supported by a roll frame and a sliding member that is provided on an outer surface of the roll main body. The sliding member is configured to have the metal strip wrapped thereon and to be movable along an axial direction of the roll main body while maintaining that wrapped state.
Claims
1. A deflector roll that changes a travelling direction of a metal strip being threaded, wherein: the deflector roll comprises a roll main body that is rotatably supported by a roll frame, and a sliding member that is provided so as to be movable relative to an outer surface of the roll main body; and the sliding member is configured to have the metal strip wrapped thereon and to be movable along an axial direction of the roll main body while maintaining that wrapped state.
2. The deflector roll according to claim 1, wherein the sliding member includes a plurality of plate-shaped bodies, and the plate-shaped bodies are arrayed over an entire circumference of the roll main body, with end surfaces in a longitudinal direction located on roll end surface sides of the roll main body and end surfaces in a width direction facing one another.
3. The deflector roll according to claim 2, wherein each of the plate-shaped bodies has an arc surface that forms a part of a wrapping circumferential surface of a circular shape in a state where the plate-shaped bodies are arrayed over the entire circumference of the roll main body.
4. The deflector roll according to claim 2, wherein the plate-shaped bodies are each separately movable along the axial direction of the roll main body.
5. The deflector roll according to claim 2, wherein each of the plate-shaped bodies has a cross-sectional profile in which a central part in the longitudinal direction protrudes outward relative to both end portions of the plate-shaped body.
6. The deflector roll according to claim 2, wherein the roll frame has centering guides that are provided facing the end surfaces of the plate-shaped bodies in the longitudinal direction, in a region of the roll main body except for a wrapping region of the metal strip, and that are hit by the end surfaces in the longitudinal direction of the plate-shaped bodies in a moving state such that the plate-shaped bodies are returned to original positions and centered to a threading center of the metal strip.
7. The deflector roll according to claim 6, wherein: the centering guide includes a base that is held on the roll frame and a guide plate that is supported at one end on the base; and the guide plate has a guide surface of which a free end is farthest away from a roll end surface of the roll main body and to which a distance from the roll end surface of the roll main body decreases gradually toward a fixed end.
8. The deflector roll according to claim 1, wherein the roll frame has guide rollers that are respectively located on both end sides of the metal strip in a width direction to prevent the metal strip from rolling out while being threaded.
9. The deflector roll according to claim 1, wherein the sliding member has an elastic member that elastically supports the sliding member so as to be movable along the axial direction of the roll main body, and that returns the sliding member to an original position by an urging force.
10. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 1 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
11. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 2 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
12. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 3 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
13. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 4 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
14. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 5 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
15. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 6 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
16. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 7 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
17. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 8 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
18. A method of producing a steel sheet using a deflector roll that produces a steel sheet by transferring a metal strip having undergone an upstream-side production process to a downstream-side production process so as to pass through a looper device in which at least one deflector roll according to claim 9 is installed, wherein while the metal strip is passing through the looper device, the sliding member of the deflector roll, along with the metal strip wrapped on the deflector roll, is moved along the axial direction of the roll main body using a frictional force attributable to meandering of the metal strip.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENT
[0046] In the following, the present invention will be described more specifically using the drawings.
[0047]
[0048] In
[0049] The sliding member 3 can be composed of a plurality of plate-shaped bodies 3a of a rectangular shape that is arrayed over an entire circumference of the roll main body 2, with end surfaces 3a1 in a longitudinal direction located on the sides of roll end surface 2a of the roll main body 2 and end surfaces 3a2 in a width direction facing one another. Between the plate-shaped bodies 3a and the roll main body 2, linear guides 4 each formed by a combination of a plurality of rollers are provided such that the plate-shaped bodies 3a are held on the roll main body 2 so as to be unable to come off and that the plate-shaped bodies 3a are individually movable in the axial direction of the roll main body 2. While the sliding member 3 composed of the plurality of plate-shaped bodies 3a has been shown as an example, the sliding member 3 may be formed by a single member.
[0050] A member preferably used as the plate-shaped body 3a is, for example, a metal member, a wooden member, or a synthetic resin member (including rubber or the like) that has an arc surface e forming a part of a wrapping circumferential surface of a circular shape in a state where the plate-shaped bodies 3a are arrayed over the entire circumference of the roll main body 2, and that has a cross-sectional profile in which a central part 3a3 in the longitudinal direction protrudes outward relative to both end portions as shown in section C-C of
[0051] Reference sign 5 in the drawings denotes a centering guide that is provided facing the end surfaces 3a1 of the plate-shaped bodies 3a in the longitudinal direction, in a region of the roll main body 2 except for a wrapping region of the metal strip S, and that is hit by the end surfaces 3a1 in the longitudinal direction of the plate-shaped bodies 3a in a moving state such that the plate-shaped bodies 3a are returned to their original positions. The centering guide 5 allows the central parts 3a3 of the plate-shaped bodies 3a in the longitudinal direction to be centered to a threading center O of the metal strip S. In the present invention, when the wrapping region of the metal strip Sis denoted by L and the region except for that region L is denoted by L1, the wrapping region L of the metal strip S and the region L1 except for the region L refer to the regions shown in
[0052] As the centering guide 5, a member including a base 5a that has a crescent-shaped side surface and is fixed and held on the roll frame 1, and a pair of left and right guide plates 5b that are supported at one end on upper and lower leading end portions of the base 5a can be used.
[0053] The guide plate 5b is provided with a guide surface g of which a free end 5b1 is farthest away from the roll end surface 2a of the roll main body 2, and to which the distance from the roll end surface 2a of the roll main body 2 decreases gradually toward a fixed end 5b2. In the embodiment of the present invention, the case has been shown as an example in which two pairs of guide plates 5b are provided at the upper and lower leading ends of the base 5a such that the plate-shaped bodies 3a having moved can be reliably centered also when the roll main body 2 rotates in the reverse direction. However, the shape of the side surface and the arrangement of the centering guide 5 can be changed as appropriate and are not limited to those shown in the drawings.
[0054] Further, reference sign 6 in the drawings denotes guide rolls that are provided on the roll frame 1 and respectively located on both sides of the metal strip S to prevent the metal strip S from rolling out while being threaded. As the guide roll 6, a non-driven roller supported at one end that rotates by coming into contact with the metal strip S can be used.
[0055] In the deflector roll configured as described above, when a large frictional force occurs in the axial direction of the roll main body 2, those plate-shaped bodies 3a on which the metal strip S is wrapped (the plate-shaped bodies 3a in the region L) among the plate-shaped bodies 3a composing the sliding member 3 move in the axial direction of the roll main body 2 and thereby reduce the frictional force, so that meandering of the metal strip S attributable to this frictional force is hindered. Meanwhile, in the region L1, the end surfaces 3a1 in the longitudinal direction hit the guide plates 5b of the centering guide 5 and are guided along the guide surfaces g, so that the plate-shaped bodies 3a having moved in the axial direction of the roll main body 2 are returned to their original positions and centered to the threading center O of the metal strip S. In the deflector roll according to the present invention, even when an edge of the metal strip S comes into contact with the guide roll 6, the colliding force is only a colliding force attributable to a shearing force of the metal strip S and therefore its magnitude is significantly reduced.
[0056] Being a passive mechanism, the deflector roll according to the present invention does not require electrical components and control means, and it is relatively easy to replace an existing deflector roll with this deflector roll. Thus, there is an advantage in that the cost of conversion can be reduced.
[0057] The movement of the plate-shaped bodies 3a may be controlled by means of an actuator or the like that uses pneumatic pressure or hydraulic pressure, and in that case, the centering guide 5 is omitted.
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[0059] Reference sign 7 in
[0060] Reference signs 10 and 11 in
[0061] Reference sign 12 in
[0062] In the horizontal looper device thus configured, it has been hitherto difficult (impossible) to install a CPC meandering control device in the deflector rolls included in the looper cars 10, 11, so that meandering of the metal strip S cannot be hindered by tilting (shifting) the rotational axis of the roll like the steering rolls 8, 9. For this reason, a crown roll is commonly used and the metal strip S is centered using the crown thereof. However, this type of deflector roll cannot be expected to be as effective as the steering roll.
[0063] Regarding a conventional deflector roll adapted as a crown roll,
[0064] In
[0065] It is clear from
[0066]
[0067] In
[0068] According to
[0069]
[0070] In
[0071] As shown in
[0072] In a steel sheet production facility as shown in
[0073] When the deflector roll according to the present invention is installed in a looper device, the metal strip S is restricted from meandering significantly, so that the section where the transfer speed of the metal strip S is set to 50 mpm or lower can be shortened to about 30 m at the longest. As a result, efficient production of steel sheets becomes possible.
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[0076] Just like the deflector rolls shown in
EXAMPLE
[0077] Operation of an actual facility in which the metal strip S was threaded under the same conditions as those used for the above-described simulations was conducted in two cases: in one case, a horizontal looper device in which a conventional deflector roll was disposed in each of the looper cars 10, 11 and guide rolls were installed in the support rolls 12 and the separator rolls 13 (conventional device) was used; and in the other case, a horizontal looper device in which the deflector roll according to the present invention was disposed in the looper car 10 (conforming device) was used.
[0078] As a result, in the conventional device, the metal strip S meandered between the looper car 10 and the steering roll 8 and came into contact with the guide rolls, but the metal strip S did not become chipped at the edge therebetween. However, when the metal strip S meandered significantly on the looper car 10, the guide rolls directly upstream of the looper car 10 collided hard with the metal strip S, causing a problem of the metal strip S becoming chipped at the edge.
[0079] By contrast, in the device including the deflector roll according to the present invention, even when the metal strip S meandered significantly on the looper car 10 and the edge of the metal strip S came into contact with the guide rolls, a problem such as the metal strip S becoming chipped at the edge did not occur, and it was confirmed that the colliding force in this case was at a level equivalent to that of a colliding force that does not cause chipping of the edge of the metal strip S.
[0080] Using the production facility shown in
Industrial Applicability
[0081] The present invention can provide a deflector roll on which a metal strip can be threaded without significant meandering and which enables efficient production of a steel sheet, and a method of producing a steel sheet using this deflector roll.
REFERENCE SIGNS LIST
[0082] 1 Roll frame [0083] 2 Roll main body [0084] 2a Roll end surface [0085] 2b Protruding portion [0086] 3 Sliding member [0087] 3a Plate-shaped body [0088] 3a1 End surface in longitudinal direction [0089] 3a2 End surface in width direction [0090] 3a3 Central part in longitudinal direction [0091] 3b Outer member [0092] 3c Inner member [0093] 3d Notch [0094] 4 Linear guide [0095] 5 Centering guide [0096] 5a Base [0097] 5b Guide plate [0098] 5b1 Free end [0099] 5b2 Fixed end [0100] 6 Guide roll [0101] 7 Deflector roll [0102] 8, 9 Steering roll [0103] 10, 11 Looper car [0104] 12 Support roll [0105] 13 Separator roll [0106] 14 Elastic member [0107] S Metal strip [0108] e Arc surface [0109] O Threading center [0110] g Guide surface