COMPOSITIONS AND METHODS FOR REMOVING BORON FROM AQUEOUS SOLUTIONS
20240376292 ยท 2024-11-14
Inventors
- Michael Carlson (Vancouver, CA)
- Khatera Hazin (Vancouver, CA)
- Mitchell Perry (Vancouver, CA)
- Catherine Greenwood (Vancouver, CA)
- Sadaf Gharaie (Vancouver, CA)
- Kalina Blonska (Vancouver, CA)
- David Sun (Vancouver, WA, US)
Cpc classification
C02F2305/04
CHEMISTRY; METALLURGY
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Provided are compositions comprising: (a) compound of formula (I):
##STR00001##
and (b) a compound of formula II:
##STR00002##
These compositions are NanoNets and generally comprise a surfactant of formula (I) and a polymer of formula (II). These NanoNets may be used in the treatment of aqueous solutions and more particularly may be used for the removal of boron from aqueous solutions.
Claims
1. A composition comprising: (a) compound of formula (I): ##STR00062## (b) a compound of formula (II): ##STR00063## wherein G.sup.1 is: ##STR00064## G.sup.2, G.sup.3, and G.sup.6 are each independently a straight, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, saturated, substituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, substituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, substituted C.sub.5 to C.sub.20 alkyl; or a branched, unsaturated, substituted C.sub.5 to C.sub.20 alkyl; G.sup.4 is ##STR00065## G.sup.5 is H, a straight, saturated, unsubstituted C.sub.1 to C.sub.6 alkyl, or ##STR00066## and n+m is in the range of from 20 to 600 and the ratio of n:m is in the range of from 1:1 to 3:1.
2-3. (canceled)
4. The composition of claim 1 wherein G.sup.1 is ##STR00067##
5. The composition of claim 4 wherein G.sup.2 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl.
6. (canceled)
7. The composition of claim 4 wherein G.sup.2 is a C.sub.9 to C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.12 straight, unsaturated, unsubstituted alkyl.
8. The composition of claim 4 wherein G.sup.2 is a C.sub.9 straight, saturated, unsubstituted alkyl; or a C.sub.9 straight, unsaturated, unsubstituted alkyl.
9. The composition of claim 4 wherein G.sup.2 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl.
10. The composition of claim 1 wherein G.sup.1 is ##STR00068##
11. The composition of claim 10 wherein G.sup.3 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl.
12. (canceled)
13. The composition of claim 10 wherein G.sup.3 is a C.sub.9 to C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.12 straight, unsaturated, unsubstituted alkyl.
14. The composition of claim 10 wherein G.sup.3 is a C.sub.9 straight, saturated, unsubstituted alkyl; or a C.sub.9 straight, unsaturated, unsubstituted alkyl.
15. The composition of claim 10 wherein G.sup.3 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl.
16. The composition of claim 1 wherein G.sup.1 is ##STR00069##
17. The composition of claim 16 wherein G.sup.6 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl.
18. (canceled)
19. The composition of claim 16 wherein G.sup.6 is a C.sub.9 to C.sub.16 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.16 straight, unsaturated, unsubstituted alkyl.
20. The composition of claim 16 wherein G.sup.6 is a C.sub.16 straight, saturated, unsubstituted alkyl; or a C.sub.16 straight, unsaturated, unsubstituted alkyl.
21. The composition of claim 16 wherein G.sup.6 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl.
22. The composition of claim 1 wherein G.sup.4 is ##STR00070##
23. The composition of claim 1 wherein G.sup.4 is ##STR00071##
24. The composition of claim 1 wherein G.sup.4 is ##STR00072##
25. The composition of claim 1 wherein G.sup.4 is ##STR00073##
26. The composition of claim 1 wherein G.sup.4 is ##STR00074##
27-28. (canceled)
29. The composition of claim 1 wherein G.sup.5 is H.
30. The composition of claim 1 wherein G.sup.5 is a straight, saturated, unsubstituted C.sub.1 to C.sub.6 alkyl.
31. The composition of claim 1 wherein G.sup.5 is CH.sub.3.
32. The composition of claim 1 wherein G.sup.5 is ##STR00075##
33. The composition of claim 1 wherein n+m is in the range of from 100 to 600.
34. (canceled)
35. The composition of claim 1 wherein n+m is in the range of from 300 to 600.
36. The composition of claim 1 wherein the ratio of n:m is 1:1.
37. (canceled)
38. The composition of claim 1 wherein the ratio of n:m is 3:1.
39. (canceled)
40. The composition of claim 1 wherein the wt % ratio of the compound of formula (I):the compound of formula (II) is 0.5:1.
41. The composition of claim 1 wherein the wt % ratio of the compound of formula (I):the compound of formula (II) is 1:1.
42. The composition of claim 1 wherein the wt % ratio of the compound of formula (I):the compound of formula (II) is 2:1.
43. A composition comprising: a) 6-((2-hydroxydodecyl)(methyl)amino)hexane-1,2,3,4,5-pentaol; and b) Poly(styrene)-co-(4-oxo-4-((2-sulfoethyl)amino)but-2-enoic acid, in a wt % ratio of 1.5:1.
44. A composition comprising: (a) compound of formula (I): ##STR00076## and (b) a compound of formula (II): ##STR00077## wherein G.sup.1 is: ##STR00078## and wherein when G.sup.1 is ##STR00079## then G.sup.2 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl and wherein when G.sup.1 is ##STR00080## then G.sup.3 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl and wherein when G.sup.1 is ##STR00081## then G.sup.6 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl; G.sup.4 is ##STR00082## G.sup.5 is H, or a straight, saturated, unsubstituted C.sub.1 to C.sub.6 alkyl; and n+m is in the range of from 200 to 600 and the ratio of n:m is in the range of from 1:1 to 3:1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] In drawings which illustrate embodiments of the invention,
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DETAILED DESCRIPTION
[0094] As used herein, exemplary surfactants may be referred to using interchangeable terminology. In particular, the WB-S surfactants may be referred to as WB-S surfactants, WB-S-[number] surfactants or WB-S surfactants, which refers to weak base surfactants. Further, in some cases the phrase WB-S (WB-S [number]) refers to the specific surfactant having an alkyl chain of the number. Further SB-S12 refers to a C.sub.12 epoxide surfactant and the term SB-S20 refers to a C.sub.16 glycidyl ether surfactant.
[0095] As used herein, the term moiety refers to the radical of a molecule that is attached to another moiety. As used herein, the symbol
##STR00022##
indicates the point at which the displayed moiety is attached to the remainder of the molecule. This is sometimes referred to as a point of attachment. For example, NH.sub.2-(moiety), wherein moiety is
##STR00023##
would mean NH.sub.2CH.sub.2CH.sub.2CH.sub.3.
[0096] As used herein, the phrases C.sub.x to C.sub.y, and/or C.sub.x-C.sub.y where x and y are integers refers to the number of carbon atoms in the main carbon chain (i.e. without regard to any substituent groups that may be present) of a particular moiety and means that the particular moiety has as few as x carbon atoms and as many as y carbon atoms. For example, the phrase C.sub.5 to C.sub.20 refers to a moiety having as few as 5 carbon atoms and as many as 20 carbon atoms in its main carbon chain. The phrase encompasses all integers and ranges within the broad range as if each individual integer and range were explicitly recited. For example, the term C.sub.5 to C.sub.20 explicitly teaches and describes moieties having 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 5-20, 5-19, 5-18, 5-17, 5-16, 5-15, 5-14, 5-13, 5-12, 5-11, 5-10, 5-9, 5-8, 5-7, 5-6, 6-20, 6-19, 6-18, 6-17, 6-16, 6-15, 6-14, 6-13, 6-12, 6-11, 6-10, 6-9, 6-8, 6-7, 7-20, 7-19, 7-18, 7-17, 7-16, 7-15, 7-14, 7-13, 7-12, 7-11, 7-10, 7-9, 7-8, 8-20, 8-19, 8-18, 8-17, 8-16, 8-15, 8-14, 8-13, 8-12, 8-11, 8-10, 8-9, 9-20, 9-19, 9-18, 9-17, 9-16, 9-15, 9-14, 9-13, 9-12, 9-11, 9-10, 10-20, 10-19, 10-18, 10-17, 10-16, 10-15, 10-14, 10-13, 10-12, 10-11, 11-20, 11-19, 11-18, 11-17, 11-16, 11-15, 11-14, 11-13, 11-12, 12-20, 12-19, 12-18, 12-17, 12-16, 12-15, 12-14, 12-13, 13-20, 13-19, 13-18, 13-17, 13-16, 13-15, 13-14, 14-20, 14-19, 14-18, 14-17, 14-16, 14-15, 15-20, 15-19, 15-18, 15-17, 15-16, 16-20, 16-19, 16-18, 16-17, 17-20, 17-19, 17-18, 18-20, 18-19, and 19-20 carbon atoms.
[0097] As used herein, the term alkyl by itself or as part of another substituent, means, unless otherwise stated, a straight or branched chain, or cyclic hydrocarbon radical, or combination thereof, which may be fully saturated, mono- or polyunsaturated and can include di- and multivalent radicals, having the number of carbon atoms designated (e.g. C.sub.1-C.sub.10 or 1- to 10-membered means one to ten carbons). Examples of saturated hydrocarbon radicals include, but are not limited to, groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, isobutyl, sec-butyl, cyclohexyl, (cyclohexyl)methyl, cyclopropylmethyl, homologs and isomers of, for example, n-pentyl, n-hexyl, n-heptyl, n-octyl, and the like. An unsaturated alkyl group is one having one or more double bonds or triple bonds. Examples of unsaturated alkyl groups include, but are not limited to, vinyl, 2-propenyl, crotyl, 2-isopentenyl, 2-(butadienyl), 2,4-pentadienyl, 3-(1,4-pentadienyl), ethynyl, 1- and 3-propynyl, 3-butynyl, and the higher homologs and isomers. The term alkyl is meant to include both substituted and unsubstituted forms of the indicated radical, unless otherwise clear from context. Preferred substituents are provided below.
[0098] As used herein, the term substituted refers to the replacement of a hydrogen atom on a compound with a substituent group. A substituent may be a non-hydrogen atom or multiple atoms of which at least one is a non-hydrogen atom and one or more may or may not be hydrogen atoms. For example, without limitation, substituted compounds may comprise one or more substituents selected from the group consisting of: R, OR, NRR, SR, halogen, SiRRR, OC(O)R, C(O)R, CO.sub.2R, CONRR, NRC(O).sub.2R, S(O)R, S(O).sub.2R, CN, PO.sub.4R, and NO.sub.2.
[0099] As used herein, each R, R, and R may be selected, independently, from the group consisting of: hydrogen, halogen, oxygen, substituted or unsubstituted heteroalkyl, substituted or unsubstituted aryl, substituted or unsubstituted alkyl, alkoxy or thioalkoxy groups, and arylalkyl groups.
[0100] As used herein the term Nanonet and/or NanoNet (used interchangeably) refers to a particle that is a formed by an association between a polymer and surfactant aggregate. The NanoNet self-assembles in an aqueous environment, is stable in aqueous solution, and is comprised of i) a polymer and ii) a surfactant aggregate. NanoNets remain associated at lower concentrations relative to surfactant aggregates in the absence of the polymer. The solution stability of NanoNets may be disrupted by the addition of a suitable destabilization material. Without being limited by theory, it is believed that NanoNets are the result of interactions between the alkyl chains of the surfactants and the alkyl chains of the hydrophobic portions of the polymer. Often, NanoNets are colloidal particles comprising amphipathic block co-polymers and surfactants. The amphipathic block co-polymers often comprise a hydrophilic functional group and a hydrophobic functional group.
[0101] As used herein, the term aqueous solution refers to a liquid environment in which water is a major component. Examples of aqueous solutions include, but are not limited to, wastewater, aqueous material recovered from a process, (such as sewage sludge, animal manure, food processing waste), oil and gas wastewater, used fracking fluid, industrial effluent, ground water, brine, and the like.
[0102] In illustrative embodiments, there is provided a composition comprising: [0103] (a) compound of formula (I):
##STR00024## [0104] (b) a compound of formula (II):
##STR00025##
[0105] In formula (I), G.sup.1 may be
##STR00026##
In some embodiments, G.sup.1 is preferably
##STR00027##
In other embodiments, G.sup.1 is preferably
##STR00028##
In other embodiments, G1 is preferably
##STR00029##
[0106] In formula (I) G.sup.2, when present, may be a straight, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, saturated, substituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, substituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, substituted C.sub.5 to C.sub.20 alkyl; or a branched, unsaturated, substituted C.sub.5 to C.sub.20 alkyl. As set out above, the range of C.sub.5 to C.sub.20 encompasses all integers and ranges of integers, inclusively. In some preferred embodiments, G.sup.2 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.2 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl. In other preferred embodiments, G.sup.2 is a C.sub.9 to C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.12 straight, unsaturated, unsubstituted alkyl. In other preferred embodiments, G.sup.2 is a C.sub.9 straight, saturated, unsubstituted alkyl; or a C.sub.9 straight, unsaturated, unsubstituted alkyl. In other preferred embodiments, G.sup.2 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl. In some preferred embodiments, G.sup.2 is a C.sub.18 saturated or unsaturated alkyl.
[0107] In formula (I) G.sup.3, when present, may be a straight, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, saturated, substituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, substituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, substituted C.sub.5 to C.sub.20 alkyl; or a branched, unsaturated, substituted C.sub.5 to C.sub.20 alkyl. As set out above, the range of C.sub.5 to C.sub.20 encompasses all integers and ranges of integers, inclusively. In some preferred embodiments, G.sup.3 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.3 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.3 is a C.sub.9 to C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.12 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.3 is a C.sub.9 straight, saturated, unsubstituted alkyl; or a C.sub.9 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.3 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl.
[0108] In formula (I) G.sup.6, when present, may be a straight, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, saturated, substituted C.sub.5 to C.sub.20 alkyl; a branched, saturated, substituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a branched, unsaturated, unsubstituted C.sub.5 to C.sub.20 alkyl; a straight, unsaturated, substituted C.sub.5 to C.sub.20 alkyl; or a branched, unsaturated, substituted C.sub.5 to C.sub.20 alkyl. As set out above, the range of C.sub.5 to C.sub.20 encompasses all integers and ranges of integers, inclusively. In some preferred embodiments, G.sup.6 is a C.sub.5 to C.sub.20 straight, saturated, unsubstituted alkyl; or a C.sub.5 to C.sub.20 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.6 is a C.sub.8 to C.sub.18 straight, saturated, unsubstituted alkyl; or a C.sub.8 to C.sub.18 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.1 is a C.sub.9 to C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.9 to C.sub.12 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.6 is a C.sub.9 straight, saturated, unsubstituted alkyl; or a C.sub.9 straight, unsaturated, unsubstituted alkyl. In some other preferred embodiments, G.sup.6 is a C.sub.12 straight, saturated, unsubstituted alkyl; or a C.sub.12 straight, unsaturated, unsubstituted alkyl. In some preferred embodiments, G.sup.6 is a C.sub.16 alkyl.
[0109] In formula (II), G.sup.4 is
##STR00030##
In some preferred embodiments, G.sup.4 is
##STR00031##
In some preferred embodiments, G.sup.4 is
##STR00032##
In some other preferred embodiments, G.sup.4 is
##STR00033##
In some other preferred embodiments, G.sup.4 is
##STR00034##
In some other preferred embodiments, G.sup.4 is
##STR00035##
In some other preferred embodiments, G.sup.4 is
##STR00036##
[0110] As used here, the term C-Ion refers to a counter ion. A counter ion is any suitable ion or ions that have the equal and opposite charge to the moiety to which it is associated. In some embodiments, the counter ion is a halogen. In some preferred embodiments, the counter ion is chloride.
[0111] In formula (II), G.sup.5 is H, a straight, saturated, unsubstituted C.sub.1 to C.sub.6 alkyl, or
##STR00037##
As set out above, the range of C.sub.1 to C.sub.6 encompasses all integers and ranges of integers, inclusively. In some preferred embodiments, G.sup.5 is H, or a straight, saturated, unsubstituted C.sub.1 to C.sub.6 alkyl. In some embodiments, G.sup.5 is preferably a C.sub.1 or C.sub.2 alkyl. In some other preferred embodiments, G.sup.5 is methyl (i.e. a C.sub.1 alkyl). In some preferred embodiments G.sup.5 is H. In some preferred embodiments, G.sup.5 is
##STR00038##
[0112] In Formula (II), n+m is a number that provides a polymer having an average molecular weight of from about 5 KDa to about 130 KDa. This means that n+m is in the range of from 20 to 600. In some preferred embodiments, n+m is in the range of from 100 to 600. In some other preferred embodiments n+m is in the range of from 200 to 600. In some other preferred embodiments, n+m is in the range of from 300 to 600. The ratio of n:m is in the range of from 1:1 to 3:1. Preferably, n:m is in a ratio of 1:1. More preferably, n:m is in the ratio of 2:1. More preferably, n:m is in the ratio of 3:1.
[0113] As is often the case with polymers, the composition of bulk polymer comprises individual polymers having different molecular weights and are often obtained and/or sold as an average molecular weight, meaning that some of the individual polymers within the bulk polymer may have above or below the average molecular weight and many of the individual polymers will have the average molecular weight. It is acceptable in embodiments of the present invention that bulk polymers having individual polymers with different molecular weights from each other are used. It is also acceptable in embodiments of the present invention that bulk polymers having only individual polymers with the same molecular weight as each other are used. A person of skill in the art of polymers will be familiar with this approach to average molecular weights of polymers and will readily be able to identify polymers, both bulk polymers and individual polymers that are suitable for use in compositions of the present invention based on this teaching.
[0114] Compositions of the present invention often have a wt % ratio of the compound of formula (I):the compound of formula (II) in the range of 0.5:1 to 2:1. In some preferred embodiments, the wt % ratio of the compound of formula (I):the compound of formula (II) is in the range of 1:1 to 2:1. In some other preferred embodiments, the wt % ratio of the compound of formula (I):the compound of formula (II) is 2:1. In some other preferred embodiments, the wt % ratio of the compound of formula (I):the compound of formula (II) is 1:1. In some other preferred embodiments, the wt % ratio of the compound of formula (I):the compound of formula (II) is 0.5:1.
[0115] Boron complexation as boric acid and borate ion has been demonstrated to occur with cis-diols. A common functional group utilized for boron complexation is N-methyl glucamine. Attachment of hydrocarbon chains of varying lengths to the nitrogen on the N-methylglucamine (NMG) was generally prepared using two separate approaches (scheme 1 and scheme 2 below). NanoNet formation requires an alkyl chain length of >6. Accordingly, NMG-based surfactants with varying alkyl chain lengths (see examples) were prepared via an epoxide (EPOX) and acyl chloride (WB-S) synthesis routes. To facilitate additional boron binding, the scaffold polymer (Styrene Maleic Anhydride) was reacted with additional NMG to form SMA-NMG (
[0116] Scheme 1: N-methyl glucamine (NMG) was reacted with acyl chlorides containing from 8 to 18 aliphatic carbons in methanol. The resulting WB-S surfactant was formed by linkage of the secondary amine to the carbonyl containing carbon via amide bond formation.
##STR00039##
##STR00040##
##STR00041##
[0117] Specific examples of how to make specific compounds for use in the present invention are provided in the Examples section below. Once the compounds are made, they may be mixed together (where specific examples of such mixing are given in the Examples section below) and the compositions may be added to an aqueous solution for which boron treatment is desired. Specific examples of using the invention are provided in the Examples section below.
[0118] NanoNets according the present invention may be made by mixing, in an aqueous environment, a polymer and a surfactant, and then added to an aqueous solution for treatment. In illustrative embodiments, there is provided a method of treating an aqueous solution using NanoNets described herein. An example of such a method is injecting a solution of NanoNets into a liquid flow. The manner of injection may be through any method known to a person of skill in the art, and is often through a pump, such as a diaphragm pump. The NanoNet solution may be injected into the fluid flow alone, or concurrently with a gas or other water chemicals. The NanoNet solution may also be injected through an injection coil followed by a static mixer. In such a case it may be necessary to first dilute the NanoNet solution to facilitate mixing in a pipe.
[0119] Tables 3 and 4 below show some examples of some compounds suitable for use in compositions of the present invention.
TABLE-US-00001 TABLE 3 Boron binding surfactants. Alternative CHEMICAL NAME nomenclature Structure N-methyl-N-(2,3,4,5,6- pentahydroxyhexyl)- octanamide Mega 8; or WB-S 8
TABLE-US-00002 TABLE 4 Surfactant solubilizing polymers. Ratio n:m in polymer n = styrene m = hydrophilic Alternative Starting SMA functional CHEMICAL NAME nomenclature polymer MW group Structure of repeating block Poly(styrene)-co-(4-oxo-4- ((2-sulfoethyl)amino)but- 2-enoic acid SMA125.sub.T M.sub.n = 3,540 M.sub.w = 7,200 = 2.04 3:1
EXAMPLES
[0120] The following examples are illustrative of some of the embodiments of the invention described herein. These examples do not limit the spirit or scope of the invention in any way.
[0121] In the following examples, the following methods, reagents, equipment and protocols were used:
Assessing Stability of Boron Binding Surfactants in Presence and Absence of SMA-Polymers:
[0122] To probe the stability/solubility of the surfactants in the presence of SMA-Taurine polymers (SMA.sub.T), boron binding surfactant SB-S12 (2% solutions, 0.02 g/mL) were combined with a various ratio of SMA-Taurine polymer (4% solutions, 0.04 g/mL). All components were mixed in a 200 microL centrifuge tube or a skirted 96-well PCR plate. The total tube volume was 200 microL, except when conditions at pH 2 were employed, in which case the total volume was 220 microL. The mixtures were sealed and heated in an Applied Biosystems Veriti 96 well Thermal cycler for 30 minutes at 90 C., quickly cooled to 25 C. and held for 10 minutes. All samples were pipetted into a 96 well plate and absorbance at 540 nm was measured after desired times. Data points represent average values of replicate samples and error bars represent standard deviation values. It should be noted that when no error bars are present, one measurement was deemed an outlier and the highest turbidity measurement was kept.
Equipment and Materials:
[0123] Poly(styrene-co-maleic acid) polymer, SMA130, SMA125, SMA230, and SMA150 were purchased from Jiaxing Huawen Chemical Co., Ltd. N-methyl-D-glucamine (CAS no. 6284-40-8), N-nonanoyl-N-methylglucamine (WB-S 9, CAS no. 85261-19-4), N-decanoyl-N-methylglucamine (WB-S 10, CAS no. 85261-20-7), octanoyl chloride (CAS no 111-64-8), lauroyl chloride (CAS no. 112-16-3), oleoyl chloride (CAS no. 112-77-6), hexadecyl glycidal ether (CAS no 15965-99-8), 1,2-epoxydodecane (CAS no 2855-19-8), 2-Aminoethanesulfonic acid (CAS no 107-35-7) were purchased from Sigma Aldrich. Amberlite IRA-743 was purchased from DOW Chemicals. Methanol (BioShop, CAS no. 67-56-1, reagent grade) and acetonitrile (Fisher Scientific, CAS no. 75-05-8, HPLC grade 99.9%) were used as solvents. Polymers and surfactants were characterized by Fourier transform infrared (FT-IR) spectrometry. Vivaspin 500, Vivaspin 2 spin filters with MWCO of 5 kDa, 10 kDa, 30 kDa, 50 kDa, 100 kDa were purchased from Sigma Aldrich. A Molecular Devices SpectraMax M2 microplate reader was used to measure absorbance of samples.
Infra-Red Spectroscopy:
[0124] Fourier-transform infrared spectroscopy was performed on NMG functionalized poly(styrene-co-maleic acid) polymers, TAU functionalized poly(styrene-co-maleic acid) polymers, NMG based WB-S surfactants, and SB-S surfactants using an Agilent Technologies Cary 630 spectrometer equipped with a diamond ATR (attenuated total reflectance). Spectra were recorded in the range of 400-4000 cm.sup.1 with an average of 4 scans and a resolution of 1 cm.sup.1.
Vivaspin Flux Procedure:
[0125] Flux as a function of concentration was found for WB-S, SMA130.sub.NMG polymer and the NanoNet made up of these materials at a 1:1 weight ratio polymer to surfactant. Vivaspin filters of 5 kDa, 10 kDa, 50 kDa and 100 kDa MWCO were used. Before testing, all filters were treated with deionized water and spun for 10 minutes. Each filter was pre weight on an analytical balance. 400 microL of solution at the desired concentration was pipetted into the filter. The filter is centrifuged until sufficient volume has passed through the membrane (10-120 microL). The tube containing the filtrate was weighed on the analytical balance to determine the mass permeate. The filtrate was then pipetted back into the filter, and the process was repeated. Three readings were recorded for each process. The mass permeate was converted to volume under the presumption that the solution has the density of water. The flux was calculated by using the area of the membrane. See equation 1.
[0126] Flux between different filters of the same pore size was not always consistent, therefore all flux values were reported relative to the flux of water through that filter. Flux of other polymers and NanoNets at 10,000 ppm or 20,000 ppm (1% and 2%, respectively) were measured through 10 kDa, 50 kDa and 100 kDa filters following the same process.
Boron Removal Assay in Buffered Solution at pH 8 and in Brine Solution 1 at pH 5:
Preparation of Stock Solutions:
[0127] WB-S and SB-S12 surfactants were prepared as 2.5% (w/v) solutions in deionized water and sonicated at 50 C. with frequent vortexing until solutions were clear (approximately 1 hour). To the warm SB-S12 solution was added dropwise 6 M HCl until neutral pH was attained and the solution was soluble at ambient temperature. The 2.5% WB-S suspension at ambient temperature was prepared in deionized water at pH 6 with no pH adjustment.
[0128] A boron stock solution was prepared using 99.9% boric acid (Factory Direct Chemicals) at 45,760 ppm (8,000 ppm total boron) in deionized water. Working stock solutions were prepared by further diluting to the appropriate concentrations needed for spiked solutions.
[0129] The synthetic water was centrifuged at 4,000 rpm for 4 minutes to pelletize any undissolved calcium carbonate and decanted for experimental use. Vivaspin 2 PES filters with a 30 kDa molecular weight cut-off (GE Healthcare) were pre-treated with deionized water for 60 minutes and centrifuged prior use. Synthetic water at pH 5 was prepared following salt concentrations listed in Table 1.
TABLE-US-00003 TABLE 1 Synthetic water composition at pH 5. Salt Concentration (mg/L) NaCl 3746.9 KCl 95.3 CaCl.sub.2 2H.sub.2O 73.3 MgCl.sub.2 176.3 LiCl 8184.8 CaSO.sub.4 2H.sub.2O 65.4 CaCO.sub.3 275
Boron Removal Assay with Varying Boron Concentration from 0 ppm-400 ppm: Sample Preparation:
[0130] For both assays at pH 8 and pH 5, respectively, 550 microL of 1M Tris HCl buffer pH 8 and 550 microL of synthetic water were added to 1.5 mL Eppendorf centrifuge tubes. Following the buffer, 50 microL of boric acid solution at a suitable concentration was added (i.e. 200 ppm boron binding: 50 microL of 4,000 ppm boron stock solution was added into 1000 microL total binding solution). Finally, 400 microL of 2.5% adsorbent at ambient temperature was added to achieve 1% adsorbent in binding solution, and vortexed before placing on an Eppendorf Thermomixer at 600 rpm mixing speed for 30 minutes. The pH of the binding solutions was verified to ensure neither the adsorbent nor boric acid effected the final pH.
[0131] Amberlite 743 beads were hydrated overnight at pH 5 and pH 8, respectively. 10 mg wet Amberlite 743 beads were weighed into 1.5 mL Eppendorf centrifuge tubes. Following the beads, 110 microL of pH 8 Tris HCl buffer pH 8 or pH 5 synthetic water was added into their respective centrifuge tubes. To each tube, was added 80 microL of deionized water and 10 microL of boric acid solution at a suitable concentration and mixed for 30 minutes. A pH 10 Amberlite 743 resin control sample was set for binding overnight (approximately 17 hours). The sample was prepared by adding 10 mg of pH 10 hydrated beads, 183 microL deionized water, 7 microL 0.5 M KOH, and 10 microL of a suitable concentration of boric acid.
[0132] After 30 minutes mixing at ambient temperature, the binding solutions of the soluble adsorbents were transferred into Vivaspin 2 PES filter and centrifuged for 10 minutes at 4,000 rpm. 150 microL filtrate was collected for each sample. Filtrates containing unbound boron were diluted where necessary to attain concentrations between 0.5 ppm and 35.0 ppm that are within the linear region of the carminic acid assay. Amberlite 743 binding solutions were diluted directly without centrifuging. A total of 50 microL of each filtrate was analyzed using the carminic acid assay. Centrifuge filters were reused where possible by washing profusely with distilled water after use, centrifuging through with deionized water multiple times, and storing at 4 C. overnight.
Calibration Curve:
[0133] Separate calibration curves at pH 5 and pH 8 were prepared and analyzed for all different spiked boron concentrations. Control stock solutions were prepared in a similar way to the samples by adding 550 microL of 1M Tris HCl buffer pH 8 or synthetic water, 50 microL of the appropriate concentration of boric acid solution, and 400 microL of distilled water. The stock solution was diluted to achieve concentrations appropriate for the solution being analyzed (between 0.5 ppm and 35.0 ppm).
Carminic Acid Assay:
[0134] The carminic acid assay was applied to determine boron concentration in aqueous solution. The following method was adapted from the reference: Floquet, C. F. A.; Sieben, V. J., MacKay, B. A., Mostowfi, F., Talanta, 2016, 150, 240-252 (https://doi.org/10.1016/j.talanta.2015.12.010).
[0135] In a 2 mL microcentrifuge tube was added 5 microL of 4M HCl solution and 50 microL supernatant from the sorption experiment followed by the slow addition of 250 microL of sulphuric acid (99.99%). After 5 minutes, 250 microL of 0.1% carminic acid solution was added. The mixture was vortexed for 10 seconds. After 30 minutes at ambient temperature, the samples were transferred into a 96-well plate and absorbance was measured at 610 nm.
Boron Removal Assay with Boron Concentration at 9 ppm and 200 ppm at Varying Time Points:
[0136] Separate calibration curves at 9 ppm and 200 ppm boron at pH 8 were prepared and analyzed. Binding experiments were performed with 10,000 ppm SB-S12, a 20,000 ppm complex of SB-S12 and SMA150.sub.T (SMA150.sub.T-SB-S1), and 20,000 ppm Amberlite 743. Binding tests were performed with PES filters with 30 kDa molecular weight cut-off. Each time point (1 minute, 3 minute, 5 minute, 10 minute, 15 minute, 20 minute, 25 minute, and 30 minute) represents a separate binding experiment.
Regeneration Protocol:
[0137] Vivaspin 2 PES filters with a MWCO of 5 kDa were pre-treated with 200 microL of 10,000 ppm SB-S12 and 20,000 ppm SMA150.sub.T-SB-S 1 solution, respectively. The samples were centrifuged for 45 min at 4,000 rpm to a final volume of 50 microL. To the retentate was added 1 mL deionized water and the sample was centrifuged for 30 min at 4,000 rpm. The wash cycle was repeated.
Binding Experiment with 52 ppm Total Boron Concentration:
[0138] In one instance 160 microL of 1.25% surfactant solution was added to a Vivaspin 2 filter along with 10 microL 0.6% boric acid and 30 microL 1M Tris HCl buffer pH 8. In another instance, 80 microL of 5% SMA150.sub.T-SB-S 1 solution was added to a filter along with 80 microL deionized water, 10 microL 0.6% boric acid, and 30 microL 1M Tris HCl buffer pH 8. The samples were vortexed for 10 seconds to form a clear solution and placed on an Eppendorf Thermomixer R mixer shaker for 5 minutes at 400 rpm. The samples were centrifuged for 45 min at 4,000 rpm until a final volume of 50 microL retentate remained. 50 microL of the filtrate was used for the carminic acid assay for quantification of unbound boron.
Procedure for Boron Elution Experiments:
[0139] To the 50 microL retentate was added 145 microL of deionized water and 5 microL 4 M HCl. After 5 min contact time of surfactant and NanoNet solution with 0.1 M HCl, respectively, the solutions were centrifuged to a final retentate volume of 50 microL. To each filter was added 150 microL deionized water and the samples were centrifuged. In each step, 50 microL filtrate was collected to perform the carminic acid assay.
Boron Elution from Amberlite IRA-743 Particles:
[0140] 10 mg of pre-soaked Amberlite 743 beads at pH 10 were added to a mixture of 190 microL Tris HCl buffer pH 8 and 10 microL 0.6% boric acid. This sample represents an Amberlite 743 resin concentration of 20,000 ppm and 52 ppm total boron concentration. The mixture was vortexed for 17 hours and 50 microL of this solution was collected for determining the boron content via carminic acid assay. The remaining 150 microL solution was discarded and 175 microL deionized water and 25 microL 4M HCl were added to the resin beads to prepare a 0.5M HCl solution to elute boron from Amberlite 743. The samples were vortexed for 10 seconds and placed on an Eppendorf Thermomixer R mixer shaker for 60 minutes at 400 rpm. After an hour elution time, 50 microL supernatant was collected to perform the carminic acid assay to quantify unbound boron. The remaining solution was discarded and 150 microL of 1M NaOH was added to the beads and the mixture was vortexed for one hour. Finally, the solution was replaced with 190 microL Tris HCl buffer pH 8 and 10 microL 0.6% boric acid in preparation to start another binding cycle.
Example 1: Boron Removal by Enhanced Ultrafiltration of Boron Binding Surfactants and Polymers
[0141] To assess efficacy of the synthesized boron binding surfactants, a boron solution containing 8.72 ppm boron was incubated at room temperature with varying concentrations of each surfactant. Boron binding of the surfactants occurred for 2 hours at a solution pH of 8. After equilibration of the boron-binding surfactant, the formed surfactant-boron complex was subsequently removed from solution by ultrafiltration with a pore-size of 5 kDa. After ultrafiltration, any unbound or non-complexed boron remained in the filtrate, while surfactant-boron complex remained in the retentate. The binding capacity was also measured for a solid-phase ion exchange resin (Amberlite-743) after equilibrating for 24 hours at pH 10 in the boron containing solutions. The total boron concentration of the filtrate was subsequently measured by carminic acid assay, and the total boron removal per gram of added surfactant calculated (
Example 2: Elution of Boron from Boron Binding Surfactants by Acidification
[0142] To assess the ion exchange capability of the boron binding surfactants, WB-S9 and WB-S12 and Amberlite-743 resins preloaded with boron at varying concentrations were treated with acidic elution solutions. After addition of acid, the mixtures were allowed to incubate for 30 minutes to facilitate release of boron from the NMG groups, and eluted boron separated from the surfactant solutions by ultrafiltration. Each binding media was treated with propionic, hydrochloric, or phosphoric acids at 1M concentrations, and the eluted boron quantified relative to the starting binding media mass loading (
Example 3: Effect of pH on Boron Binding Capacity
[0143] Cis-diol complexation with boron is known to occur more favourably with the Borate anion than boric acid. As a result, ion exchange processes with Amberlite-743 resins typically occur at pH 9-10 for maximal binding efficiency. To measure the effect of pH on the WB-S9 surfactant boron binding, 10,000 ppm solutions of WB-S9 was added to solutions containing 8.72 ppm boron at varying pH and the boron binding capacity measured. Consistent with a cis-diol mechanism of boron complexation, boron uptake was maximal at pH 10 (
Example 4: Effect of NaCl and CaCl.SUB.2 .on Boron Binding Capacity
[0144] In boron treatment applications, boron is rarely the only ion present in solution. However, competition with other ions on the binding media can result severe decreases in binding efficiency for ion exchange processes. To investigate the effect of alternative ions in solution for Boron binding capacity, boron removal experiments were conducted with WB-S 9 and Amberlite-743 with increasing concentrations of either NaCl or CaCl.sub.2) (
Example 5: Kinetics of Boron Removal by WB-S Surfactants
[0145] A limiting factor for solid phase extraction media are the rate of complexation of the ligand to the functional group, and diffusion of the ligand onto the surface of the ion exchange resin. As the WB-S surfactants behave as soluble colloids when associated as micelles, boron removal should theoretically not be governed by liquid-solid diffusion kinetics. Therefore the rate of boron complexation was measured for both WB-S surfactants and Amberlite-743 resin from a solution containing 8.72 ppm boron at pH 8. Interestingly, the boron complexation rate of the WB-S surfactant was faster than the assay could measure, with 100% of complexation occurring in under 1 minute of contact time (
Example 6: Formation of NanoNet Improves Surfactant Aggregate Stability in Solution
[0146] To improve boron binding surfactant stability in solution, the surfactants were formulated into NanoNets. WB-S12 and SB-S12 were resuspended in solution and mixed with varying ratios of SMA-NMG derivatives to form NanoNets. After mixture, the solutions were heated at 60, 70, 80 or 90 C. to allow for solubilization of the aggregates and self-assembly into NanoNets or individual micelles, followed by cooling to 4 C. (
TABLE-US-00004 TABLE 2 Effect of polymer scaffold on surfactant stability in aqueous solution. Ratio Polymer to Aqueous Stability Surfactant solution after1 hour Polymer Surfactant (wt t %/wt %) composition at 4 C. SMA 130 2:0 50 mM Tris No NMG HCl, pH 8 aggregation SMA 125 2:0 50 mM Tris No NMG HCl, pH 8 aggregation WBS-12 0:2 50 mM Tris Aggregation HCl, pH 8 SBS-12 0:2 50 mM Tris Aggregation HCl, pH 8 SMA 130 WBS-12 1:1 50 mM Tris No NMG HCl, pH 8 aggregation SMA 125 WBS-12 1:1 50 mM Tris No NMG HCl, pH 8 aggregation SMA 130 WBS-12 2:1 50 mM Tris No NMG HCl, pH 8 aggregation SMA 125 WBS-12 2:1 50 mM Tris No NMG HCl, pH 8 aggregation SMA 130 SBS-12 1:1 50 mM Tris Aggregation NMG HCl, pH 8 SMA 125 SBS-12 1:1 50 mM Tris Aggregation NMG HCl, pH 8 SMA 130 SBS-12 2:1 50 mM Tris No NMG HCl, pH 8 aggregation SMA 125 SBS-12 2:1 50 mM Tris No NMG HCl, pH 8 aggregation
Example 7: Formation of NanoNet Improves Filterability of WB-S12
[0147] To apply surfactant enhanced ultrafiltration, the surfactant aggregates present must be filterable while maintaining low attrition. NanoNet formation stabilizes the surfactant in solution into mixed-polymer surfactant micelles. Often, these micelles should be retained in an ultrafiltration apparatus without significant fouling occurring. To measure the effect of NanoNet formation on filterability, varying concentrations of 1:1 wt % SMA130.sub.NMG and WB-S12 were filtered at low applied pressure (10 PSI) on PES membranes with MWCO of 5 kDa, 10 kDa, 50 kDa, and 100 kDa and compared to flux rates of equivalent concentrations of polymer alone and surfactant alone (
Example 8: Attrition of NanoNet B Through Various Pore Size Cut-Offs
[0148] To form a cost-effective enhanced ultrafiltration process, the ion exchange media must be retained during the ultrafiltration step. Those skilled in the art will recognize that larger pore sizes can allow higher flux rates, however the loss of the binding media through the pores can quickly eliminate any economic gains of higher flow rates and less filter washing cycles by chemical replacement costs. Therefore, the attrition of a 10,000 ppm solution of SMA130.sub.NMG-WB-S12 was measured through a 100 kDa membranes at an applied pressure of 10 PSI (
Example 9: Physical Characterization of Synthesized Surfactants
[0149] After synthesis of the WB-S, SB-S, and SMA-NMG variants and confirmation of their purities performance for boron removal was measured. The results are depicted graphically in
Example 10: Boron Removal Capacity of Boron-Binding Surfactants in Enhanced Ultrafiltration
[0150] To assess the potential for micelle enhanced removal of boron from aqueous solutions, boron binding isotherms were generated with two candidate surfactants and compared to a gold-standard ion exchange resin control (
Example 11: Effect of Polymer Complexation on Boron Binding Surfactant Stability in Aqueous Solution
[0151] To improve the solution stability of the selected boron binding surfactants, complexation with amphipathic block co-polymers was measured. Derivatization of SMA150 and SMA130 with Taurine through amide formation of the maleic anhydride block on the polymers was utilized to create salt and acid stable polymers SMA150.sub.T and SMA130.sub.T, respectively. The polymers were then mixed with SB-S12 at varying ratios, heated to 90 degrees to facilitate dissolution and cooled to 25 C. to facilitate complexation. The polymer-surfactant complexes were then monitored for 90 hours for destabilization and aggregation, which occurred as a white precipitate that could be quantitatively measured by light scattering induced absorbance at 540 nm (
Example 12: Effect of Polymer Complexation on Retention of Boron Binding Surfactant in Ultrafiltration
[0152] Micelle enhanced ultrafiltration is a promising approach for water treatment, but carries significant barriers to adoption. A primary barrier is attrition of the surfactant; micelle formation is governed by the critical micelle concentration of the surfactant. Below this concentration, surfactants exist as free monomers and will permeate and ultrafiltration membrane. Polymer surfactant complexes described here form at substantially lower concentrations than surfactant micelles alone. By substantially decreasing the aggregation concentration of the micelle, less monomer will be available to permeate the membrane. To investigate this property, surfactant WB-S12 was concentrated through a 100 kDa MWCO PES membrane filter, subsequently re-diluted and filtered again. This process was repeated 5 times and the concentration of WB-S12 in the filtrate determined (
Example 13
[0153] A limiting factor of ion exchange resins is they are kinetically limited; soluble contaminants must diffuse within the porous matrix of the ion exchange resin and contact the functional groups to be removed from solution. This often necessitates larger bed volumes at higher flow rates, dramatically increasing regeneration costs, infrastructure, and initial set-up cost. To compare the kinetic limitations of the boron binding surfactants, boron binding capacity over time at low boron concentrations (10 ppm), and high boron concentrations (200 ppm), was measured (
Example 14: Effect of NanoNet on Regeneration Potential of Boron Binding Surfactant
[0154] To function as an effective ion exchange method, stable regeneration is required. To test the efficacy of regeneration, surfactant SB-S12 was measured for boron binding removal after multiple cycles of acid elution in the presence and absence of stabilizing polymer (
Example 15: Functionalization of SMA150 with a Block-Co Polymer Ratio of [Sty]:[MA] of [1]:[1] with Taurine
[0155] To a 250 ml round bottom flask was added taurine (3 g, 0.024 mol), 5 M NaOH (4.8 mL, 0.024 mol), 15 mL deionized water, and 45 mL acetone. The reaction mixture was stirred until the taurine completely dissolved. To the resulting clear solution was added SMA150 (4.85 g, 0.024 mol) at ambient temperature. The yellow suspension was refluxed for 3 hours. After the allotted reaction time a viscous precipitate was isolated. The reaction solution was decanted, reduced by ca. 80% volume, and the desired product was precipitated out using methanol. Both precipitates were combined and dried in vacuo. The isolated polymer was washed with methanol (210 mL), collected via centrifugation for 5 min at 4,000 rpm, and dried in vacuo at 50 C. Yield: 3.22 g, 41%. FT-IR (SMA-Taurine 150, ATR, cm.sup.1): 3382, 2924, 2850, 1695, 1636, 1558, 1492, 1450, 1399, 1185, 1044, 737, 698.
Example 16: Functionalization of SMA130 with a Block-Co Polymer Ratio of [Sty]:[MA] of [2]:[1] with Taurine
[0156] To a 500 ml round bottom flask was added taurine (7 g, 0.056 mol), 5 M NaOH (11.2 ml, 0.056 mol), 50 ml deionized water, and 150 mL acetone. The reaction mixture was stirred until the taurine completely dissolved. To the resulting clear solution was added SMA130 (17.14 g, 0.056 mol) at ambient temperature. The yellow suspension was refluxed for 3 hours. After the allotted reaction time a viscous precipitate was isolated. The reaction solution was decanted, reduced by ca. 80% volume, and the desired product was precipitated out using methanol (30 mL). Both precipitates were combined and dried in vacuo. The isolated polymer was washed with methanol (210 mL), collected via centrifugation for 5 min at 4,000 rpm, and dried in vacuo at 50 C. Yield: SMA-130: 20.21 g, 83%; SMA-230: 18.49 g, 77%. FT-IR (SMA-Taurine 130, ATR, cm.sup.1): 3386, 3022, 2925, 1698, 1653, 1570, 1526, 1491, 1451, 1387, 1175, 1042, 960, 736, 698. FT-IR (SMA-Taurine 230, ATR, cm.sup.1): 3364, 3026, 2927, 1651, 1557, 1492, 1450, 1398, 1317, 1194, 1045, 842, 744, 697.
Example 17: Functionalization of SMA130 with a Block-Co Polymer Ratio of [Sty]:[MA] of [2]:[1] with n-methyl-D-glucamine
[0157] To a 250 ml round bottom flask was added N,N-dimethylformamide (100 mL) and SMA-130 (10 g, 0.033 mol) and refluxed until the polymer dissolved, resulting in a yellow solution. To the warm solution was added n-methyl-D-glucamine (9.55 g, 0.049 mol, 1.48 equiv. relative to maleic anhydride) and refluxed for 4 hours. The reaction mixture was concentrated to approximately half the volume and stirred overnight at ambient temperature. The product was precipitated out by slow addition of 100 mL 1M HCl and filtered. The crude product was dried in vacuo at 50 C. The resulting colourless, viscous material was transferred to a 50 ml centrifuge tube to which methanol was added (220 mL) and centrifuged for 5 minutes at 4,000 rpm. The supernatant was decanted, and the isolated product was dried in vacuo at 50 C. Yield: 12.68 g, 86%. FT-IR (SMA-NMG-130, ATR, cm.sup.1): 3025, 2925, 1777, 1717, 1652, 1646, 1580, 1492, 1451, 1386, 1251, 1153, 1090, 1027, 758, 698, 658.
Example 18: Synthesis of WB-S
[0158] To a stirring suspension of N-methyl-D-glucamine (100.0 g, 0.51 mol) in methanol (1000 mL) was added DIPEA (1 eq, 89 mL). Lauroyl chloride (1 eq, 118 mL) was added slowly over 5 minutes. Upon addition, the mixture became a clear and colourless solution and HCl gas was observed. The mixture was stirred, uncovered, overnight. After the allotted reaction time, the mixture was transferred to pre-weighed 50 mL falcon tubes and centrifuged for a minimum of 12 minutes at 2500 rpm. The liquid was decanted, and the colourless solid washed repeatedly with acetonitrile and dried via centrifugation. The isolated product was dried overnight in a vacuum oven at 50 C. Yield: 136 g, 70%. .sup.1H (400 MHz, DMSO-de) NMR spectrum: 8.50 (br s, 1H), 5.35-427 (m, 1H), 4.73-4.27 (m, 4H), 3.85-3.16 (m, 8H), 2.95-2.76 (m, 3H), 2.33-2.19 (m, 2H), 1.41 (br s, 2H), 1.19 (m, 16H), 0.81 (t, 3H). .sup.13C (75 MHz, DMSO-de) NMR spectrum: 172.66, 172.49, 72.58, 71.66, 71.52, 71.45, 71.39, 71.35, 70.90, 70.35, 70.26, 69.88, 69.37, 68.41, 63.37, 63.35, 63.32, 51.94, 50.95, 50.86, 36.72, 33.57, 33.00, 32.74, 32.23, 31.36, 29.12, 29.09, 29.06, 29.03, 28.98, 28.88, 28.78, 25.00, 24.65, 22.15, 13.98.
[0159] FT-IR (cm.sup.1): 3395, 3327, 3101, 3010, 2916, 2848, 1742, 1623, 1493, 1413, 1376, 1322, 1301, 1256, 1230, 1206, 1167, 1105, 1079, 1067, 1031, 1008, 954, 931, 907, 884, 866, 844, 769, 680.
Example 19: Synthesis of SB-S12 Surfactant
[0160] To a 250 mL round-bottom flask was added n-methyl-D-glucamine (10.0 g, 51.2 mmol) and 1,2-epoxydodecane (1 eq, 51.2 mmol, 9.4 g, 11.2 mL). Methanol (150 mL) was added and the reaction mixture was refluxed for 20 h. After the allotted time, the reaction mixture was cooled in a freezer and a colourless solid precipitated out. The solid was isolated by filtration, washed with cold methanol and dried in vacuo. Subsequent crystallizations of the filtrate were performed, the isolated solids were combined, washed with cold methanol, and dried in vacuo. Yield: 14.5 g, 80% Alternatively, the reaction mixture can be concentrated on a rotary evaporator to reveal a colourless product in quantitative yield.
[0161] .sup.1H (400 MHz, DMSO-de) NMR spectrum: 4.50-4.23 (m, 5H), 3.62-3.29 (m, 8H), 2.46-2.15 (overlapped m, 8H), 1.38-1.15 (m, 17H), 0.81 (t, 3H). .sup.13C (75 MHz, DMSO-de) NMR spectrum: 72.05, 71.97, 71.45, 71.40, 70.60, 70.26, 70.19, 70.01, 67.25, 67.14, 64.98, 64.46, 63.52, 63.47, 61.19, 60.54, 43.58, 42.91, 40.43, 35.05, 34.96, 31.32, 29.29, 29.12, 29.07, 29.04, 28.74, 25.25, 25.23, 22.11, 13.96. FT-IR (ATR, cm.sup.1): 3460, 3322, 2956, 2915, 2847, 1454, 1366, 1341, 1251, 1191, 1157, 1133, 1092, 1082, 1040, 9645, 925, 862, 839, 792, 721.
Example 20: Synthesis of SB-S20 Surfactant
[0162] To a 250 mL round-bottom flask was added n-methyl-D-glucamine_(10.0 g, 51.2 mmol) and hexadecyl glycidal ether (1 eq, 51.2 mmol, 15.3 g). Methanol (150 mL) was added, and the mixture refluxed for 5 h. After the allotted time, the flask was cooled in a freezer to precipitate out a colourless solid. The solid was isolated by filtration, washed with cold methanol and dried in vacuo. Yield: 14.0 g, 55%. Increased yields can be obtained upon successive crystallizations of the filtrate or reducing all volatiles on a rotary evaporator.
[0163] .sup.1H (400 MHz, DMSO-de) NMR spectrum: 4.42 (br s, 5H), 3.60-3.25 (m, 12H), 2.51-2.21 (m, 7H) 1.46 (m, 2H), 1.23 (m, 26H), 0.85 (t, 3H). .sup.13C (75 MHz, DMSO-de) NMR spectrum: 73.55, 73.48, 72.19, 72.08, 71.45, 71.40, 70.59, 70.49, 70.23, 70.17, 70.13, 67.10, 67.05, 63.53, 63.50, 61.70, 61.33, 61.17, 60.65, 43.61, 43.09, 31.35, 29.26, 29.12, 29.09, 29.08, 28.97, 28.78, 25.70, 22.13, 13.91. FT-IR (ATR, cm.sup.1): 3442, 3272, 2912, 2847, 1469, 1347, 1249, 1121, 1100, 1040, 1023, 927, 876, 841, 776, 715.
Example 21: Polymer Synthesis
Synthesis of Intermediate SMA230.SUB.I
[0164] ##STR00058##
[0165] A 1 L Erlenmeyer flask was charged with SMA 230 (2:1. 50 g) and acetone (500 mL). The mixture was heated gently using a hot plate and stirred using a magnetic stirrer until a colourless or light-yellow solution was observed. The heating was stopped, and the mixture was allowed to cool to ambient temperature. While stirring, 3-(dimethylamino)-1-propylamine (1.1 eq relative to maleic anhydride, 18.4 g, 22.6 mL) was added dropwise via pipette causing a white solid to precipitate. The mixture was allowed to stir for 3 hours before collecting the solid via gravity filtration. The white product was washed repeatedly with cold acetone (325 mL) and dried in a vacuum oven under reduced pressure at 60 C. yielding 62.5 g of product (94%). Characterization by IR spectroscopy shows conversion of the SMA starting material maleic anhydride carbonyl (1770 cm.sup.1) to the desired ring-opened product with carbonyl resonances at 1630 cm.sup.1 and 1552 cm.sup.1.
[0166] IR (ATR, cm.sup.1): 3306, 2929, 1699, 1638, 1582, 1560, 1490, 1451, 1379, 1300, 1221, 1155, 1028, 760, 697.
Synthesis of Polymer SMA230.SUB.T-CIAA
Chloroacetic Acid-Derivatized Polymers SMA230.SUB.T-CIAA.)
[0167] ##STR00059##
[0168] Synthesis of the following product was carried out using a procedure modified from the literature (Tzong-Liu Wang, Hung-Ming Lee, Ping-Lin Kuo, Journal of Applied Polymer Science, Vol 78, 592-602 (2000)).
[0169] A 500 mL Erlenmeyer flask was charged with ring-opened SMA-2301 (25.0 g) and 100 mL 1M NaOH to bring the pH to ca. 11. The suspension was stirred at ambient temperature using a magnetic stir bar for 1 hour before chloroacetic acid (8.5 g) was added in one portion. The mixture was allowed to stir overnight at room temperature. The next morning, a clear colourless solution was observed. The reaction mixture was frozen and dried using a lyophilizer for 3 days revealing a solid, white product, 20.0 g (74.6%). Reactions conducted at elevated temperatures in organic solvent led to ring-closure, so ensuring low to moderate temperatures and aqueous conditions were used to discourage maleimide formation.
[0170] IR (ATR, cm.sup.1): =3322, 2920, 1666, 1621, 1558, 1450, 1405, 1394, 1152, 895, 710, 699.
[0171] T.sub.g=85.15 C.
Synthesis of Polymer SMA230.SUB.S
Sultone-Derivitized Polymer (SMA230.SUB.S.)
[0172] ##STR00060##
[0173] Synthesis of sultone-derivitized amine polymers were conducted using a method modified from the following literature procedure: Chunhau Wang, Chunfeng Ma, Changdao Mu, and Wei Lin, Langmuir, 2014, 30, 12860-12867.
[0174] A 500 mL Erlenmeyer flask was charged with intermediate SMA-2301 polymer (10 g) and 100 mL DI H.sub.2O. The pH was adjusted to ca. 11 using 1M NaOH to give a total volume of 175 mL. The mixture was let stir for 1 h after which time the majority of polymer dissolved to form a light-yellow suspension. 1,3-propanesultone (1 eq. relative to maleic anhydride comonomer, 4.4 g) was added in one portion and the mixture allowed to stir for 4 days. All polymer dissolved and a light-yellow solution was observed. After the allotted time, the reaction mixture was purified by dialysis using 3,500 g/mol snakeskin dialysis bags over 2 days. The contents of the dialysis bags were frozen and lyophilized to reveal a white solid, 7.8 g, 54%.
[0175] IR (ATR, cm.sup.1): 3356, 2922, 1696, 1646, 1569, 1491, 1450, 1394, 1172, 1034, 699.
[0176] T.sub.g=85.15 C.
Synthesis of Polymer SMA230.SUB.T-Protected
Protected SMA Polymer (SMA230.SUB.T-Protected.)
[0177] ##STR00061##
[0178] In a 500 mL Erlenmeyer flask, SMA230.sub.T (9.8 g) was dissolved in 200 mL of hot DMF while stirring using a magnetic stir bar. The light-yellow solution was allowed to cool to ambient temperature and further to 0 C. in an ice bath. 4-Dimethylaminopyridine (10 mol %, 0.30 g) was added to the mixture in one portion and the mixture allowed to stir for 5 minutes. Benzyl alcohol (4 eq relative to functionalized maleic anhydride comonomer, 10.6 g) was added in one portion. The mixture was allowed to stir for 5 minutes before DCC (1 eq, 5.06 g) was added in one portion. The ice bath was removed, and the mixture was stirred overnight at room temperature. The next morning, a white precipitate (DCU) was observed in the flask and removed via vacuum filtration using a medium porosity, glass fritted funnel. The filtrate was added dropwise to a vortex of cold diethyl ether (150 mL) causing a gel-like precipitate to form. This precipitate was isolated via gravity filtration and was redissolved in a minimum amount of hot DMF (60 mL) before being re-precipitated using cold diethyl ether (150 mL). The colourless precipitate was stirred vigorously for 1 hour and the white solid precipitate was collected via gravity filtration and dried in vacuo, 8.3, 67%.
[0179] IR (ATR, cm.sup.1): 2924, 1867, 1491, 1437, 1385, 1161, 1053, 1040, 740, 699.
Example 22: Boron Binding and Binding Isotherm
[0180] The binding capacity of a SMA230.sub.T-SB-S12 was determined by combining a known amount of NanoNet solution and boron at pH 9, followed by a filtration of the solution through a Vivaspin centrifuge PES membrane with a 30 kDa MWCO. The boron concentration in the filtrate was measured by an Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). Any boron in the filtrate is considered as unbound boron. Equation 1 is used to calculate the bound boron in the sample. Equation 2 is used to determine mass of boron and Equation 3 is used to determine mass of adsorbent, respectively. With the mass of bound boron and mass of adsorbent, equation 4 is used to calculate the binding capacity. Equation 5 is used to calculate the ratio of total boron to adsorbent in the sample.
[0181] Utilizing these equations, binding curves were developed. These curves typically fit a logarithmic regression and allow the prediction of the binding capacity at any given boron to adsorbent ratio. Binding capacity may depend on pH, temperature, and salinity of a sample.
[0182] Binding isotherms of the NanoNets were generated in synthetic water matrices and deionized waters containing high (>150 ppm) and low (5 ppm) boron concentrations.
[0183] To access the boron removal efficacy of NanoNet with boron binding surfactant SB-S12, a boron solution containing 5.4 ppm boron was incubated with varying concentrations of adsorbent at 40 C. Boron binding occurred for 5 minutes at pH 9. After equilibration of boron-binding surfactant, the surfactant-boron complex was subsequently removed from solution by ultrafiltration with a PES filter with a pore-size of 30,000 Da. After ultrafiltration any unbound or non-complexed boron remained in the filtrate. The total boron concentration was measured by ICP-OES analysis and the total boron removal per gram of added surfactant (adsorbent) was calculated.
[0184] The maximal boron uptake occurred at lower surfactant dosing (0.01% surfactant with high loading capacity of 30.7 mg B/g adsorbent). The loading capacity decreased at higher adsorbent concentration. A full boron removal was achieved at highest surfactant dosing (5.28 ppm boron removal at 0.1% surfactant concentration).
[0185] The synthetic brine composition was:
TABLE-US-00005 Amount Salt (mg/L) NaCl 2,500 NaHCO.sub.3 400 Na.sub.2CO.sub.3 400 MgSO.sub.4 10 KCl 70 CaSO.sub.4 2H.sub.2O 50
Example 23: Binding Isotherm of SMA230.SUB.T.-SB-S12 in Brine Containing 150 ppm B
[0186] To access the boron removal efficacy of NanoNet with boron binding surfactant SB-S12 a boron solution containing 150 ppm boron was incubated with varying concentrations of adsorbent at 40 C. Boron binding occurred for 5 minutes at pH 9. After equilibration of boron-binding surfactant, the surfactant-boron complex was subsequently removed from solution by ultrafiltration with a PES filter with a pore-size of 30 kDa. After ultrafiltration any unbound or non-complexed boron remained in the filtrate. The total boron concentration was measured by ICP-OES analysis and the total boron removal per gram of added surfactant (adsorbent) was calculated. The theoretical maximum binding isotherm is 28 mgB/g adsorbent.
[0187] The maximal boron uptake occurred at lower surfactant dosing (0.08% adsorbent with a binding isotherm of 32.3 mg B/g adsorbent; 0.18% surfactant with high loading capacity of 23.5 mg B/g adsorbent). Larger error bars were due to low volume dosing of adsorbent. The loading capacity decreased at higher adsorbent concentration. Full boron removal was achieved at highest surfactant dosing (148.7 ppm boron removal at 1.76% surfactant concentration).
Example 24: Binding Capacity with Different Boron to Adsorbent Ratios
[0188] Boron binding occurred for 5 minutes at pH 9 at ambient temperature. After equilibration of boron-binding surfactant, the surfactant-boron complex was subsequently removed from solution by ultrafiltration with a PES filter with 30 kDa MWCO. After ultrafiltration any unbound or non-complexed boron remained in the filtrate. The total boron concentration was measured by ICP-OES analysis and the total boron removal per gram of added surfactant (adsorbent) was calculated. From the binding capacity results, it can be concluded that with increasing boron to adsorbent ratio the binding capacity increases reaching near theoretical maximum binding capacity.
Example 25: Acid Consumption of Different Polymers
[0189] To decrease chemical consumption during the elution and regeneration step, various polymers used in NanoNet formulation were tested for acid consumption.
Example 26
[0190] To enhance the binding capacity, boron binding surfactant SB-S12 was complexed with different polymers. A boron solution containing 100 ppm boron was incubated with a NanoNet solution containing 1% adsorbent. Boron binding occurred for 5 minutes at pH 9 at ambient temperature. After equilibration of boron-binding surfactant, the surfactant-boron complex was subsequently removed from solution by ultrafiltration with a 30 kDa PES MWCO filter. After ultrafiltration any unbound or non-complexed boron remained in the filtrate. The total boron concentration was measured by ICP-OES analysis and the total boron removal per gram of added surfactant (adsorbent) was calculated. The theoretical maximum binding isotherm is 28 mg B/g adsorbent.
[0191] The maximal boron uptake occurred with NanoNet SMA230.sub.CIAA-SB-S12 with a binding capacity of 16.3 mg B/g adsorbent, followed by SMA230.sub.S-SB-S12 (binding capacity of 15.2 mgB/g), SMA230.sub.T-Protected-SB-S12 (binding capacity of 13 mg B/g), and SMA230.sub.T-SB-S12 (binding capacity of 13 mg B/g).
Example 27: Bench Scale Regeneration of NanoNetsMulti-Step Regeneration Process with NN.SUB.230T.-SB-S12
[0192] The 3 step- and 4-Step regeneration processes were developed as a method to regenerate a NanoNet while minimizing NanoNet chemical loss during bench scale filtration. This process takes advantage of rapid self-assembly of micelles through boron binding surfactant SB-S12 and polymer SMA230.sub.T complexation. The 4 steps refer to (i) precipitation of the NanoNet during elution, (ii) neutralization of the supernatant, (iii) NanoNet addition to the supernatant and (iv) filtration of the supernatant. To test the efficacy of regeneration and reduce chemical attrition and acid consumption during the regeneration process, surfactant SB-S12 was measured for boron binding removal after multiple cycles of acid elution in the presence of stabilizing polymer (
[0193] It was found that after the first cycle, the surfactant polymer complex was able to remove 95% of the boron from solution equally for the 3-step and 4-step regeneration process and was able to maintain 100-99% removal over the first 3 cycles, and 96% boron removal in cycles 4 and 5 during the 4-step regeneration. The 3 step regeneration process demonstrated a 95% boron removal for the first 3 cycles and >85% boron removal for cycles 4 and 5. (
Example 28: Enhanced Ultrafiltration ProcessSimplified Boron Binding Process with Two Stacked Filters
[0194] Isotherms may be used to maximize binding of element of interest in a batch mode with 1 filter and stacked filters of 2, 3, 4, 5, 6, 7, 8, 9, or 10 filters, respectively. An example of two stacked filters is illustrated in the
[0195] In the first binding event, boron-containing influent and partially saturated NanoNet solution are combined and filtered through filter 1. Filter 1 contains a flat-sheet membrane with a large membrane pore size. The membrane pore size can range from 50 kDa to 100 kDa MWCO. The NanoNet is concentrated by a concentration factor of 14. Filtration step 1 demonstrates a high boron to adsorbent ratio and a high binding capacity. The partially depleted boron-containing water from the first binding event along with regenerated NanoNet pass-through a second filter. This event results in a lower binding capacity. Filter 2 has a tight pore size of 10 kDa MWCO to 30 kDa MWCO. The NanoNet solution is further concentrated by a concentration factor of 7.5. By stacking filters with different membrane pore size attrition of polymer-surfactant complex will become negligible.
[0196] The filtrate from the second binding step is depleted of boron, while the retentate containing partially saturated NanoNet is combined with incoming boron-rich influent.
[0197] The first few cycles of the process involve certain boron accumulation. To determine the NanoNet dosing requirements for a given influent, a binding curve is used to model the cycles until the system reaches steady state. The NanoNet dosing is adjusted until the model shows that the filtrate of the second binding event contains <1 ppm boron.
[0198] The concentrated NanoNet solution is then regenerated. The in-situ regeneration of the NanoNet chemical leads to a minimal waste stream of 9%-11.5%. The waste stream is neutralized with caustic and becomes non-hazardous waste in comparison to IEX that generates an acidic waste stream of >25%.
Example 29: Attrition During Bench Scale UltrafiltrationEffect of Attrition on Retention of NanoNet Scaffold in Enhanced Ultrafiltration
[0199] Micellar and polymer enhanced ultrafiltration are current methods used in water treatment. However, these methods are prone to attrition of surfactant and polymer components. The surfactant micelle formation is directed by the critical micelle concentration of the surfactant. Below this concentration, surfactants exist as free monomers and will permeate through an ultrafiltration membrane. Polymer surfactant complexes described here form at lower concentrations than surfactant micelles alone. By substantially decreasing the aggregation concentration of the surfactant micelle, less monomer will be available to permeate the membrane. To investigate the attrition of NanoNet surfactant and polymer components in enhanced ultrafiltration, the polymer attrition was measured by HPLC. Total organic carbon (TOC) analysis was utilized to measure the total concentration of NanoNet chemical.
[0200] A NanoNet solution containing 5% SB-S12 and 7.5% SMA130.sub.T solution was prepared and concentrated to 10% and 15%, respectively, through a 30 kDa MWCO PES membrane filter at 60 PSI. The retentate was subsequently re-diluted to the initial concentration and filtered again. This process was repeated 4 times and the concentration of SB-S12 in the filtrate determined (
[0201] The experiment was repeated with polymer alone, and the concentrations of stabilizing polymer were examined in the filtrate (
[0202] Although various embodiments of the invention are disclosed herein, many adaptations and modifications may be made within the scope of the invention in accordance with the common general knowledge of those skilled in this art. Such modifications include the substitution of known equivalents for any aspect of the invention to achieve the same result in substantially the same way. Numeric ranges are inclusive of the numbers defining the range. Furthermore, numeric ranges are provided so that the range of values is recited in addition to the individual values within the recited range being specifically recited in the absence of the range. The word comprising is used herein as an open-ended term, substantially equivalent to the phrase including, but not limited to, and the word comprises has a corresponding meaning. As used herein, the singular forms a, an and the include plural references unless the context clearly dictates otherwise. Thus, for example, reference to a thing includes more than one such thing. Citation of references herein is not an admission that such references are prior art to the present invention. Furthermore, material appearing in the background section of the specification is not an admission that such material is prior art to the invention. Any priority document(s) are incorporated herein by reference as if each individual priority document were specifically and individually indicated to be incorporated by reference herein and as though fully set forth herein. The invention includes all embodiments and variations substantially as hereinbefore described and with reference to the examples and drawings.