CARRIAGE ASSEMBLY
20240376823 ยท 2024-11-14
Inventors
Cpc classification
F01B3/0002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B3/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Aspects of the present invention relate to a carriage assembly (3-n) for a swash plate engine (1) having a swash plate (7). The carriage assembly (3-n) has a carriage body (19) for reciprocating along a longitudinal axis (X-n). The carriage body (19) is configured to be connected to at least one piston (5-n). At least one bearing assembly (20-n) is disposed on the carriage body (19). The or each bearing assembly (20-n) includes a rolling bearing (21-n) configured to engage a rolling face of the swashplate (7); and a yoke (23-n) for supporting the rolling bearing (21-n). The yoke (23-n) is movable relative to the carriage body along the longitudinal axis. Aspects of the present invention also relate to a swash plate drive assembly (15); and a swash plate engine (1).
Claims
1-21. (canceled)
22. A carriage assembly for a swash plate engine having a swash plate, the carriage assembly comprising: a carriage body for reciprocating along a longitudinal axis, the carriage body being configured to be connected to at least one piston; and at least one bearing assembly disposed on the carriage body; wherein the or each bearing assembly comprises: a rolling bearing configured to engage a rolling face of the swashplate; and a yoke for supporting the rolling bearing, the yoke being movable relative to the carriage body along the longitudinal axis.
23. A carriage assembly as claimed in claim 22, comprising a spring for biasing the yoke towards the swash plate.
24. A carriage assembly as claimed in claim 22, wherein the spring is configured operatively to engage a distal end of a connecting rod connected to the piston.
25. A carriage assembly as claimed in claim 24, wherein the yoke comprises a plunger for moveably mounting the yoke.
26. A carriage assembly as claimed in claim 25, wherein the plunger is disposed in an aperture formed in the carriage body.
27. A carriage assembly as claimed in claim 26, comprising a hydraulic chamber for receiving a hydraulic fluid to displace the plunger relative to the carriage body.
28. A carriage assembly as claimed in claim 27, wherein the hydraulic chamber comprises: a hydraulic chamber inlet for introducing the hydraulic fluid; and a hydraulic chamber outlet for expelling the hydraulic fluid.
29. A carriage assembly as claimed in claim 28, wherein an inlet valve is provided for selectively opening and closing the hydraulic chamber inlet.
30. A carriage assembly as claimed in claim 28, wherein the hydraulic chamber outlet is disposed in the yoke, the hydraulic chamber outlet being selectively placed in fluid communication with a carriage gallery provided in the carriage body.
31. A carriage assembly as claimed in claim 30, wherein the hydraulic chamber outlet is placed in fluid communication with the carriage gallery when the yoke is in a predetermined axial position
32. A carriage assembly as claimed in claim 30, wherein the carriage gallery is configured to supply the hydraulic fluid to the rolling bearing.
33. A carriage assembly as claimed in claim 30, comprising a flow controller for controlling the supply of hydraulic fluid from the carriage gallery to the rolling bearing.
34. A carriage assembly as claimed in claim 33, wherein the flow controller is adjustable.
35. A carriage assembly as claimed in claim 33, wherein the flow controller comprises a bleed screw.
36. A carriage assembly as claimed in any one of claim 35, wherein the rolling bearing comprises a lubricant supply port for receiving the hydraulic fluid expelled from the hydraulic chamber.
37. A carriage assembly as claimed in claim 22, wherein the carriage assembly is configured to be connected to first and second pistons; and wherein the at least one bearing assembly comprises first and second bearing assemblies for engaging opposing rolling faces of the swash plate.
38. A swash plate drive assembly comprising a carriage assembly as claimed in claim 22, and at least one piston and at least one connecting rod.
39. A swash plate drive assembly as claimed in claim 38, when dependent directly or indirectly on dependent claim 6, wherein the connecting rod comprises a connecting rod supply conduit for supplying hydraulic fluid to the hydraulic chamber.
40. A swash plate drive assembly as claimed in claim 39, wherein the connecting rod supply conduit is placed in fluid communication with a high-pressure source of hydraulic fluid when the connecting rod is in a predetermined position.
41. A swash plate drive assembly as claimed in claim 40, wherein the predetermined axial position comprises a top dead centre (TDC) position of the connecting rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] One or more embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION
[0052] A swash plate engine 1 comprising a plurality of carriage assemblies 3-n in accordance with an embodiment of the present invention is described herein with reference to the accompanying Figures. The swash plate engine 1 in the present embodiment is an axial piston, swash plate engine. The swash plate engine 1 may be operable to drive an electric generator to generate electricity. Other applications are contemplated for the swash plate engine 1.
[0053] The swash plate engine 1 comprises a plurality of pistons 5-n, a swash plate 7 (also known as a slant disk or an angled disk), a drive shaft 9 and a housing 11. A perspective view of the swash plate engine 1 is shown in
[0054] A longitudinal sectional view of the swash plate engine 1 is shown in
[0055] In the present embodiment, the swash plate engine 1 comprises four (4) of the carriage assemblies 3-n. The carriage assemblies 3-n have a uniform angular separation (90 in the present embodiment) around the circumference of the swashplate 7. As outlined above, the carriage assemblies 3-n are each connected to opposing first and second pistons 5-n. The carriage assemblies 3-n are arranged to reciprocate along the longitudinal axis X-n in unison with the first and second pistons 5-n. The carriage assemblies 3-n each support at least one bearing assembly 20-n. The carriage assemblies 3-n each have like configurations. A first one of the carriage assemblies 3-1 will now be described with reference to
[0056] The first carriage assembly 3-1 comprises a first carriage body 19, a first bearing assembly 20-1 and a second bearing assembly 20-2. The second bearing assembly 20-2 is omitted from
[0057] The first and second bearings 21-1, 21-2 are adapted to withstand the operating loads generated during operation of the swash plate engine 3. The first and second bearings 21-1, 21-2 in the present embodiment each comprise a yoke track roller. The outer race of each of the first and second bearings 21-1, 21-2 has an increased thickness (compared to a conventional bearing) to withstand higher operating loads, particularly loads applied in a radial direction. A plurality of needle rollers are disposed between the inner and outer races of the first and second bearings 21-1, 21-2. Other types of roller bearings may be employed. For example, the first and second roller bearings may comprise a cylindrical roller bearing, a spherical roller bearing or a needle roller bearing. A variant of the first and second bearings 21-1, 21-2 is described below with reference to
[0058] The first and second yokes 23-1, 23-2 are moveable relative to the first carriage body 19 along a longitudinal axis X-1. At least in certain embodiments, the movement of the first and second yokes 23-1, 23-2 relative to the first carriage body 19 may reduce the loading applied to the first and second bearings 21-1, 21-2. The configuration of the first yoke 23-1 will now be described with reference to
[0059] The first yoke 23-1 is moveable axially relative to the first carriage body 19 between a first position and a second position. The first position corresponds to a fully retracted position; and the second position corresponds to a fully advanced position. The first yoke 23-1 is in the fully retracted position when the first piston 5-1 is disposed in the top dead centre (TDC) position. The first yoke 23-1 is in the fully advanced position when the first piston 5-1 is disposed in the bottom dead centre (BDC) position. As shown in
[0060] The first carriage assembly 3-1 is configured to reciprocate along the first longitudinal axis X-1 in unison with the first and second pistons 5-1, 5-2. In the present embodiment, the first carriage body 19 is fastened to the first and second pistons 5-1, 5-2 by first and second mechanical fasteners 17-1, 17-2. The mechanical fasteners 17-1, 17-2 in the present embodiment each comprise a rotary fastener. In particular, the mechanical fasteners 17-1, 17-2 each comprise a mounting nut having an internal thread for cooperating with an external thread provided on the first carriage body 19. The mounting arrangement of the first and second connecting rods 13-1, 13-2 is substantially the same and will now be described with reference to the first piston 5-1. A distal end of the first connecting rod 13-1 is located in the first aperture 43-1 formed in the first carriage body 19. The first carriage body 19 comprises an annular portion 44 having an external thread for receiving the mechanical fastener 17-1. As shown in
[0061] The first and second mechanical fasteners 17-n can be removed to enable removal of the first carriage assembly 3-1, for example to perform maintenance or servicing. One or more aperture AP-n is provided in the housing 11 to provide access to the carriage assemblies 3-n.
[0062] In the present embodiment, one of the apertures AP-n is associated with each carriage assembly 3-n. A removable closure panel closure panel (not shown) is mounted to the housing 11 to close the aperture AP-n. As described herein, the closure panel can be removed for maintenance or servicing of the carriage assembly 3-n through the aperture AP-n. The aperture AP-n is sized to enable removal of the carriage assembly 3-n through the aperture AP-n when the closure panel is removed.
[0063] The position of the first yoke 23-1 relative to the first carriage body 19-1 is controlled by the supply of a hydraulic fluid through the first connecting rod 13-1. The hydraulic fluid may, for example, comprise an oil. In the present embodiment, the hydraulic fluid controls the position of the first yoke 23-1 relative to the carriage body 19 and is also supplied to the first bearing 21-1 (via the first carriage body 26-1) to provide lubrication. The first plunger 29-1 comprises a first chamber 51 which forms a portion of a hydraulic chamber for receiving the hydraulic fluid. The first chamber 51 comprises a blind hole formed along the central longitudinal axis X-1. A locating member 53, such as a ball, is provided in the first chamber 51 for locating a valve spring 55. An outlet port 57 is formed in the first yoke 17-1 for selectively discharging hydraulic fluid from the first chamber 51 into the first gallery 41-1 formed in the first carriage body 19. The outlet port 57 comprises a radial aperture in fluid communication with the first chamber 51. The first gallery 41-1 comprises a gallery inlet 59 which aligns with the outlet port 57 when the first yoke 23-1 is in a predetermined position relative to the first carriage body 19. In the present embodiment, the outlet port 57 is configured to align with the carriage gallery inlet 59 when the first yoke 23-1 is in the retracted position relative to the carriage body 19, as shown in
[0064] The first connecting rod 13-1 comprises a supply conduit 61 for supplying the hydraulic fluid to the first chamber 51. A non-return valve 63 prevents the return of hydraulic fluid through the supply conduit 61. The non-return valve 63 in the present embodiment is a ball valve comprising a ball 65 and a valve seat 67. Other types of valve, such as a poppet valve, could be used in the non-return valve 63. The valve spring 55 biases the ball 65 towards the valve seat 67 to close the supply conduit 61. The supply conduit 61 comprises an inlet aperture 69 which is selectively placed in communication with an engine supply port 71 connected to a high-pressure oil supply, such as an engine oil gallery. The inlet aperture 69 of the supply conduit 61 is placed in fluid communication with the engine supply port 71 when the first connecting rod 13-1 is in a predetermined position(s). In the present embodiment, the inlet aperture 69 is placed in fluid communication with the high-pressure oil supply when the first piston 5-1 or is disposed at the top dead centre (TDC) position.
[0065] The operation of the carriage assemblies 3-n are at least substantially the same as each other, albeit out of phase with each other. The operation of the first carriage assembly 3-1 during normal operation of the swash plate engine 1 will now be described with reference to
[0066] The carriage assembly 3-n is shown with the first piston 5-1 in a fully retracted position in
[0067] When the first connecting rod 13-1 is advanced form the TDC position, the inlet aperture 69 is moved out of alignment with the engine supply port 71. The supply of hydraulic fluid to the supply conduit 61 is stopped. The valve spring 55 biases the ball 65 towards the valve seat 67 and closes the non-return valve 63. The outlet port 57 is not aligned with the carriage gallery inlet 59 and the first chamber 51 is at least substantially sealed. The hydraulic fluid within the first chamber 51 is held at pressure by the non-return valve 63. The first yoke 23-1 is hydraulically held in position (relative to the carriage body 19) by the pressure of the hydraulic fluid in the first chamber 51.
[0068] As the first connecting rod 13-1 reaches the end of its stroke (corresponding to a bottom dead centre (BDC) position), the change in momentum of the first connecting rod 13-1 sets up a deceleration force on the first yoke 23-1. As shown in
[0069] At least in certain embodiments, the release of the hydraulic fluid from the first chamber 51 is effective in delaying the instantaneous change of momentum. This may decrease loading on the first yoke 23-1, for example to reduce the peak load applied to the first bearing 21-1. Furthermore, any gap between the first bearing 21-1 and the swash plate 7 can be maintained to a very small value. This may reduce manufacturing tolerances for components in the first carriage assembly 3-1, such as the first carriage body 19. By dynamically adjusting the axial position of the first yoke 23-1, the first carriage assembly 3-1 may allow for wear of the first bearing 21-1 and/or the first rolling face 25-1 of the swash plate 7.
[0070] The swash plate engine 1 according to the present embodiment may require servicing or maintenance. For example, a piston ring on one of the pistons 5-n may need to be replaced. Advantageously, the swash plate engine 1 can be serviced without requiring a complete disassembly of the housing 11. The closure panel(s) mounted on the housing 11 is removed to open one or more of the apertures AP-n. The aperture AP-n provides the operator with access to an associated one of the carriage assemblies 3-n. The mechanical fasteners 17-1, 17-2 fastening the first and second pistons 5-1, 5-2 to the carriage body 19 may be released.
[0071] The cylinder heads 12-n may be removed from the housing 11. After releasing the connecting rods 13-1, 13-2 from the carriage body 19, the first and second pistons 5-1, 5-2 may be removed through the opposing ends of the swash plate engine 3. Thus, servicing or maintenance of the pistons 5-n and the carriage assemblies 3-n may be performed with the body 11 in place. The assembly of the swash plate engine 3 can be performed by performing the same operations in the reverse order.
[0072] It will be understood that the second, third and fourth carriage assemblies 3-2, 3-3, 3-4 undergo at least substantially the same operating cycle. The operation of the pistons 13-n is controlled to maintain operation of the swash plate engine 3 in known manner.
[0073] The first and second bearings 21-1, 21-2 in the above embodiment each comprise a yoke track roller. An alternative bearing arrangement for the first and second bearings 21-1, 21-2 will now be described with reference to
[0074] A plan view of the first yoke 23-1 and the first bearing 21-1 is shown in
[0075] The first yoke 23-1 comprises first and second arms 30A, 30B arranged to support the spindle 75 of the first bearing 21-1. The first yoke 23-1 comprises one or more linear guide 87 for maintaining the axial alignment of the first yoke 23-1. The one or more linear guide 87 extend parallel to the longitudinal axis X-1 of the first yoke 23-1. The first yoke 23-1 shown in
[0076] It will be appreciated that various changes and modifications can be made to the present invention without departing from the scope of the present application.
[0077] The carriage assembly 3-1 described herein comprises first and second bearings 21-1, 21-2 which are moveable relative to the carriage body 19. In particular, the first and second yokes 23-1, 23-2 are moveable along a longitudinal axis. In a variant, the carriage body 19 may comprise first and second body portions (not shown) which are moveable axially relative to each other. The first and second yokes 23-1, 23-2 may be mounted to the first and second body portions in a fixed arrangement which inhibits or suppresses relative movement. In this arrangement, the relative movement of the first and second body portions may be controlled to reduce dynamic loading of the first and second bearings 21-1, 21-2. A hydraulic chamber may be provided to control movement of the first and second body portions relative to each other.