SHRINK CONVEYOR AND METHOD FOR ALLOWING SHRINK IN A CONTINUOUS STRIP
20240375902 ยท 2024-11-14
Inventors
Cpc classification
B29C48/355
PERFORMING OPERATIONS; TRANSPORTING
B65G39/02
PERFORMING OPERATIONS; TRANSPORTING
B29C48/0018
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A shrink conveyor and a method are provided for allowing shrink in a continuous strip. The shrink conveyor comprises a plurality of rollers, a frame that defines a plurality of roller positions, and a first drive member for driving the plurality of rollers. Each roller of the plurality of rollers comprises a first driven part that has a first drive profile that tapers. The first drive member is arranged for rotating the plurality of rollers through contact with the first driven parts at a rotation speed in a transmission ratio to the speed of the first drive member in such a way that the first drive member contacts the first driven part of each roller of the at least three rollers at a different diameter for each roller.
Claims
1-40. (canceled)
41. A shrink conveyor for allowing shrink in a continuous strip, the shrink conveyor comprising: a plurality of rollers; a frame that defines a plurality of roller positions fixed and spaced apart in a transport direction for holding the plurality of rollers in a mutually parallel orientation perpendicular to said transport direction; and a first drive member for driving the plurality of rollers, wherein each roller of the plurality of rollers comprises a roller body that is rotatable about a roller axis extending in an axial direction and a first driven part connected to said roller body coaxially to the roller axis, wherein the first driven part in a cross section parallel to the axial direction has a first drive profile, wherein the first drive profile for at least three rollers of the plurality of rollers tapers, wherein the first drive member is arranged for rotating the plurality of rollers through contact with said first driven parts at a rotation speed in a transmission ratio to the speed of the first drive member that is defined by a diameter of the first driven part at a contact position of the first drive member along the respective first drive profiles, wherein the first drive member is movable with at least a vector component in a lateral direction parallel to the axial direction of the plurality of rollers in such a way that the first drive member contacts the first driven part of each roller of the at least three rollers at a different diameter for each roller.
42. The shrink conveyor according to claim 41, wherein the first drive profile tapers at a taper rate that is different for each roller of the at least three rollers.
43. The shrink conveyor according to claim 41, wherein the first drive profiles for the at least three rollers differ in that each first drive profile tapers at a different taper angle relative to the respective roller axis.
44. The shrink conveyor according to claim 41, wherein the first driven part is at least partially conical, wherein the first driven parts of the at least three rollers have different conicities.
45. The shrink conveyor according to claim 42, wherein the taper rate increases or decreases for each subsequent roller of the at least three rollers in the transport direction.
46. The shrink conveyor according to claim 45, wherein the taper rate increases or decreases for each subsequent roller of the at least three rollers at least partially linearly.
47. The shrink conveyor according to claim 45, wherein the taper rate increases or decreases for each subsequent roller of the at least three rollers at least partially non-linearly.
48. The shrink conveyor according to claim 41, wherein the first drive profile for one or more rollers of the plurality of rollers downstream of the at least three rollers in the transport direction is cylindrical.
49. The shrink conveyor according to claim 41, wherein the first drive profile tapers differently for each roller of at least half of the plurality of rollers.
50. The shrink conveyor according to claim 41, wherein the first drive member is configured to remain parallel to the transport direction during said movement in the lateral direction.
51. The shrink conveyor according to claim 41, wherein the first drive profile tapers at a taper rate that is the same for each roller of the plurality of rollers.
52. The shrink conveyor according to claim 41, wherein the first drive member is configured to rotate between a neutral orientation in which the first drive member is parallel to the transport direction and a skewed orientation in which the first drive member is at an oblique angle to the transport direction.
53. The shrink conveyor according to claim 41, wherein the first drive member comprises an endless belt.
54. The shrink conveyor according to claim 41, wherein each roller of the at least three rollers comprise a second driven part connected to the roller body coaxially to the roller axis, wherein the second driven part in a cross section parallel to the axial direction has a second drive profile, wherein the second drive profile for the at least three rollers of the plurality of rollers tapers.
55. The shrink conveyor according to claim 54, wherein the taper rate of the second drive profile is the same as the taper rate of the first drive profile of the same roller for each roller of the at least three rollers.
56. The shrink conveyor according to claim 54, wherein the second drive profile is mirror symmetrical to the first drive profile of the same roller for each roller of the at least three rollers.
57. The shrink conveyor according to claim 54, wherein the second drive profile tapers in the same direction as the first drive profiles.
58. The shrink conveyor according to claim 54, wherein the first driven part and the second driven part are connected to the roller body at opposite ends of said roller body in the axial direction.
59. The shrink conveyor according to claim 54, wherein the shrink conveyor further comprises a second drive member for contacting the second driven parts of the plurality of rollers and rotating the plurality of rollers through said contact with said second driven parts.
60. The shrink conveyor according to claim 59, wherein the second drive member is movable with at least a vector component in the lateral direction.
61. The shrink conveyor according to claim 60, wherein the first drive member and the second drive member are configured to remain mutually parallel during said movement in the lateral direction.
62. The shrink conveyor according to claim 59, wherein the first drive member and the second drive member are configured to rotate between a neutral orientation in which the drive members are parallel to the transport direction and a skewed orientation in which the drive members are at an oblique angle to the transport direction.
63. The shrink conveyor according to claim 59, wherein the first drive member and the second drive member are mechanically coupled to move symmetrically in the lateral direction.
64. The shrink conveyor according to claim 41, wherein the plurality of roller positions is greater in number than the plurality of rollers.
65. A method for allowing shrink in a continuous strip with the use of a shrink conveyor according to claim 41, wherein the method comprises the steps of: positioning the at least three rollers in an equal number of roller positions of the plurality of roller positions; moving the first drive member with at least a vector component in the lateral direction to vary the transmission ratio for the at least three roller; and rotating the at least three rollers at different rotation speeds in accordance with the varied transmission ratio between the respective rollers and the first drive member.
66. The method according to claim 65, wherein the at least three rollers are positioned in equal number of roller positions such that the taper rate increases or decreases for each subsequent roller of the at least three rollers in the transport direction.
67. The method according to claim 66, wherein the taper rate increases or decreases for each subsequent roller of the at least three rollers at least partially linearly.
68. The method according to claim 66, wherein the taper rate increases or decreases for each subsequent roller of the at least three rollers at least partially non-linearly.
69. The method according to claim 65, wherein the method further comprises the step of keeping the first drive member parallel to the transport direction during said movement in the lateral direction.
70. The method according to claim 65, wherein the method further comprises the step of rotating the first drive member between a neutral orientation in which the first drive member is parallel to the transport direction and a skewed orientation in which the first drive member is at an oblique angle to the transport direction.
71. The method according to claim 65, wherein the at least three rollers are positioned in an equal number of roller positions of the plurality of rollers positions which are evenly spaced apart in the transport direction.
72. The method according to claim 65, wherein the at least three rollers are positioned in an equal number of roller positions of the plurality of rollers positions which are unevenly spaced apart in the transport direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0066]
[0067] As shown in
[0068] In this example, the roller positions P1, P2, . . . , Pn are evenly spaced apart. The shrink conveyor 1 further comprises a plurality of rollers 3 to be received or placed in said rollers positions P1, P2, . . . , Pn. When received in the plurality of roller positions P1, P2, . . . , Pn, the rollers 3 together form or define a plane of conveyance for the continuous strip 9. Note that the shrink conveyor 1 as shown in
[0069] The rollers 3 are exchangeably or interchangeably received in the frame slots 21, meaning that they can be detached and/or removed from the respective roller positions P1, P2, . . . , Pn to be repositioned within the shrink conveyor 1 or to be taken out and replaced by another roller 3. In particular, the frame slots 21 are open in an upward direction such that the rollers 3 can be freely taken out in said upward direction. This may also increase operator safety because of a reduced risk of pinching. The shrink conveyor 1 may be accompanied by a set of spare rollers 3 to replace one or more of the rollers 3 currently held in the frame 2.
[0070] As best seen in
[0071] Each roller 3 is further provided with a first driven part 31 positioned or extending coaxially with respect to the roller axis R of the respective roller body 30. In this example, each roller 3 is further provided with a second driven part 32, in this case at a second end of the roller body 30 opposite to the first end. Alternatively, the driven parts 31, 32 may be arranged at intermediate positions along the roller body 30. The features described hereafter in relation to the first driven part 31 apply mutatis mutandis to the second driven part 32.
[0072] In this example, the first driven part 31 is detachably mounted to the roller body 30 at a first end thereof in the lateral direction L. Alternatively, the first driven part 31 may be integrally formed with or as a part of the roller body 30. The first driven part 31 is not necessarily positioned at the end of the roller body 30, but may alternatively be formed or positioned at an intermediate position along the length of the roller body 30 in the lateral direction L.
[0073] As shown in
[0074] In particular, the first drive profile F1, F2, . . . , Fn of the plurality of rollers 3 tapers at a taper rate or a taper angle H1-Hn that is different for each roller 3. More in particular, the taper rate or the taper angle H1-Hn decreases for each subsequent roller 3 in the transport direction T. In this example, the first driven parts 31 of all rollers 3 except for the last roller 3 in the transport direction T are conical. The conical first driven parts 31 have different conicities. In particular, the conicity of the first driven parts 31 decreases with each subsequent roller 3 in the transport direction T.
[0075] The taper rate may also be expressed as a ratio between the largest diameter and the smallest diameter, or between the largest circumference and the smallest circumference, of the first driven part 31. Note that the largest diameter or the largest circumference is the same for all driven parts 31, 32. The smallest diameter or smallest circumference is progressively increased from the first roller 3 in the transport direction T towards the last roller 3 in the transport direction T.
[0076] In the example as shown, the decrease is linear, i.e. with equal decrease intervals between pairs of subsequent rollers 3. It is noted that the decrease may also be non-linear, or a combination of linear and non-linear, depending on the shrink characteristics of the continuous strip 9. If for example the continuous strip 9 tends to contract strongly in an upstream section of the shrink conveyor 1 and less strongly in a downstream section of said shrink conveyor 1, the first drive profiles F1, F2, . . . , Fn may be adjusted accordingly. The conicity, taper rate or taper angles H1, H2, . . . , Hn may be the same for the first driven parts 31 of two or more rollers 3. It is further noted that one or more rollers 3 may have a non-tapering or non-conical first drive profile F1, F2, . . . , Fn, i.e. cylindrical or straight cylindrical, such as the last roller 3 in the transport direction T. The shrink conveyor 1 may for example have two or more rollers 3 at the downstream end of the shrink conveyor 1 that have a cylindrical first driven part 31.
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[0078] In the examples as shown, the taper rate or taper angle H1, H5 is constant along the respective first drive profiles F1, F5, resulting in a linear first drive profile F1, F5. It is however envisioned that in an alternative embodiment, the taper rate or taper angle H1, H5 is not constant. The first drive profile H1, H5 may for example be non-linear, convex, concave and/or crowned.
[0079] In
[0080] As shown in
[0081] The drive members 41, 42 are configured for rotating the plurality of rollers 3 through said contact or friction with said first driven parts 31 and said second driven parts 32. In this example, the drive members 41, 42 are endless belts. The drive members 41, 42 are movable in the lateral direction L, as shown with arrows D, to adjust the contact position of said drive members 41, 42 relative to the driven parts 31, 32.
[0082] The drive members 41, 42 are mechanically coupled to move symmetrically in the lateral direction L. In particular, the shrink conveyor 1 comprises a displacement mechanism 5 for synchronously moving the drive members 41, 42 towards and away from each other in the lateral direction L. In this example, the displacement mechanism 5 comprises two spindle drives 51, 52 with oppositely threaded sections engaging with corresponding nuts 6 carrying the drive members 41, 42. The presence of two spindle drives 51, 52 ensure that drive members 41, 42 can remain mutually parallel and/or parallel to the transport direction T during their displacement in the lateral direction L.
[0083] Alternatively, the drive mechanism 5 may comprises linkages, tracks, gear racks or other suitable types of mechanical parts to displace the drive members 41, 42. In a further alternative embodiment, the drive members 41, 42 may be driven by individually controllable actuators, controlled to move synchronously, e.g. pneumatic, hydraulic or electric actuators.
[0084] Keeping the drive members 41, 42 parallel can further improve operator safety because of the reduced risk of pinching. Alternatively, the displacement mechanism 5 may be configured for introducing a slight skewing of the drive members 41, 42 towards and/or away from each other at one or both sides, to enhance the effect of the displacement on the speed of the rollers 3 towards one end of the shrink conveyor 1 in the transport direction T.
[0085] The shrink conveyor 1 further comprises one or more transport drives 53, 54, individually controllable and/or coupled to drive the drive members 41, 42 synchronously in the transport direction T.
[0086] As shown in
[0087] A method for allowing shrink in a continuous strip 9 with the use of the aforementioned shrink conveyor 1 will now be briefly elucidated with reference to
[0088] The method comprises the step of positioning the plurality of rollers 3 in an equal number of roller positions P1, P2, . . . , Pn of the plurality of roller positions P1, P2, . . . , Pn, in a regular pattern, as shown in
[0089] The method further comprises the step of driving the rollers 3 at different rotation speeds in accordance with the difference in taper rates or taper angles H1, H2, . . . , Hn between the respective drive profiles F1, F2, . . . , Fn, G1, G2, . . . , Gn. In particular, the rollers 3 are rotated at a rotation speed in a transmission ratio to the speed of the first drive member 41 that is defined by the diameter, the circumference or the circumferential length of the respective driven part 31, 32 at the contact position between the respective drive member 41, 42 and the respective driven part 31, 32 along the respective drive profile F1-Fn, G1-Gn. In the lateral positions of the drive members 41, 42 as shown in
[0090] The speed of the rollers 3 is determined by the relationship between the taper angle H1, H2, . . . , Hn and the speed at which the drive members 41, 42 are driven by the one or more transport drives 53, 54 in the transport direction T. The speed of the drive members 41, 42 can be adjusted to keep the speed of the first roller 31 in the transport direction T constant at all times. The taper angle H1, H2, . . . , Hn of the subsequent rollers 3 downstream of the first roller 3 then determines, in combination with the speed of the drive members 41, 42, the speed of the subsequent rollers 3 relative to said first roller 3.
[0091] For example, when the drive members 41, 42 contact the driven parts 31, 32 at a lateral position where all the driven parts 31, 32 have the same maximum diameter, the speed will be 100% across all rollers 3. However, when the drive members 41, 42 are moved laterally to a more outer position and the speed of the drive members 41, 42 is kept the same, the speed of the first roller 3 will increase the most, and the speeds of the subsequent rollers 3 in the transport direction T to an increasingly lesser extent. It is however preferred that first roller 3 is rotated at a constant speed, or at least a speed matching the speed of the pull off conveyor 8. Hence, the one or more transport drives 53, 54 can be controlled to reduce the speed of the drive members 41, 42 such that the speed of the first roller 3, despite the changed lateral position of the drive members 41, 42 relative to its drive profiles F1, G1, remains constant or substantially constant. The decreased speed of the drive members 41, 42 will cause an incremental decrease in speed across the subsequent rollers 3 in the transport direction T.
[0092] Note that the lateral position of the drive members 41, 42 relative to the rollers 3 can be controlled within a range defined by the width of the respective drive profiles F1-Fn, G1-Gn in said lateral direction L, which is the same for all driven parts 31, 32. This means that especially for rollers 3 with only a very small taper rate or taper angle, e.g. close to zero, the diameter difference between the endpoints of the respective drive profile F1-Fn, G1-Gn will be relatively small. Still, said relatively small diameter difference allows for a very accurate control of the speed or control with a very high resolution, by moving the drive members 41, 42 across the respective drive profile in the lateral direction L.
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[0096] It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.