VERTICAL FARMING SYSTEM
20240373792 ยท 2024-11-14
Assignee
Inventors
Cpc classification
International classification
A01G9/02
HUMAN NECESSITIES
A01G9/24
HUMAN NECESSITIES
Abstract
An automated vertical farming system includes a framework structure forming a grid storage arrangement. One or more module handling vehicles are arranged to travel and transport modules along a rail system. A control system is configured to control the travel and operation of the one or more module handling vehicles. Stackable growth modules are arranged to support growing plants, the growth modules having a footprint corresponding to that of a column of the framework structure, such that the growth modules may be arranged in stacks in the columns. The growth modules allow plants to grow horizontally, and also provide a non-drip watering system for watering the plants.
Claims
1. An automated vertical farming system, comprising: a framework structure comprising upright members arranged in rows and columns in a grid pattern, the framework structure having a grid rail system supported on the upright members, the grid rail system comprising rails arranged in a first direction and a second perpendicular direction at an upper level of the framework structure, the rails and upright members defining columns in which stackable modules may be stacked; one or more module handling vehicles arranged to travel and transport modules along the rail system, each module handling vehicle being equipped with a gripping mechanism arranged to be lowered into a column, grip and lift or lower a module into or out of a column; a control system configured to control the travel and operation of the one or more module handling vehicles; and a plurality of stackable growth modules arranged to support growing plants, the growth modules having a footprint corresponding to that of a column of the framework structure, such that the growth modules may be arranged in stacks in the columns, and wherein the growth modules each comprise: a load bearing frame to allow the growth module to be arranged in a stack of other modules, wherein the growth module comprises a vertically arranged growth board for supporting plants in an orientation whereby plants grow in a horizontal direction out from the growth board, the growth board being provided with a porous growth medium in which plants are planted and grow, the porous growth medium having a property whereby when water is distributed through the growth medium, the water will drain from a lower edge of the growth medium, the growth board being provided with a watering trough arranged along an upper edge of the growth board, the watering trough having water distribution holes for distributing water to the growth medium, and a water collection trough arranged along a lower edge of the growth board to collect water dripping from the growth medium, the water collection trough having a valve that is configured to open and permit water to flow out to a module positioned below when the growth module is arranged in a stack and configured to close when the growth module is lifted from the stack by a module handling vehicle.
2. An automated vertical farming system according to claim 1, wherein the valve comprises a liftable sealing member and the watering trough comprises an actuator, which is optionally in a form of an upwardly projecting pin, wherein the actuator of the growth module is arranged to cooperate with the sealing member of a module above, such that when arranged in a stack, the sealing member of the valve of a growth module will be pushed upward by the actuator of a module immediately below in the stack, and wherein the sealing member is arranged to fall back into sealing engagement and close off the valve when the growth module is lifted from the stack.
3. An automated vertical farming system according to claim 2, wherein the sealing member is a ball.
4. An automated vertical farming system according to claim 1, comprising a plurality of water tank modules, each provided with a water tank held within a frame of the water tank module, the frame of the water tank module being configured to be stacked upon an uppermost growth module of a stack in a column of the vertical farming system.
5. An automated vertical farming system according to claim 4, wherein each water tank module is equipped with a valve that is arranged to be opened by an actuator of the uppermost growth module upon which the water tank module is placed.
6. An automated vertical farming system according to claim 4, wherein the frame of the growth modules comprises side support members having a vertical guide, in the form of a slot, for supporting the growth board in a vertical configuration within the stackable growth module.
7. An automated vertical farming system according to claim 6, wherein the water tank of the water tank module is mounted between two side support member of the water tank module, the side support members of the water tank module matching the side support members of the growth module and having notches for engagement of a gripping mechanism of a module handling vehicle in order to lift or lower the water tank module into a column of the framework structure of the vertical farming system.
8. An automated vertical farming system according to claim 1, comprising spacer modules arranged at a base of each stack to elevate the stacks of growth modules from a floor of a vertical farming system and thereby create a longitudinal passage underneath a row of stacks of growth modules.
9. An automated vertical farming system according to claim 7, wherein each spacer module comprises a drainage nozzle arranged to collect water exiting the water collection trough of a lowermost growth module of the stack, the drainage nozzle being connected to a drainage pipe arranged in the passage formed underneath the row of stacks of growth modules.
10. An automated vertical farming system according to claim 9, wherein the drainage nozzle of the spacer module is supported between a pair of side support members of the spacer module, the side support members of the spacer module matching the side support members of the growth module and the water tank module, the side support members having notches for engagement of the gripping mechanism of a module handling vehicle in order to lift or lower the spacer module into a column of the framework structure of the vertical farming system.
11. An automated vertical farming system according to claim 10, wherein the side support members of the stackable growth modules, the water tank module and the spacer module each comprise an I-shaped strut.
12. An automated vertical farming system according to claim 1, comprising lighting and ventilation means for the plants.
13. An automated vertical farming system according to claim 12, wherein the lighting means illuminate the plants growing in a stack of growth modules from the sides of the stack.
14. An automated vertical farming system according to claim 1, wherein the frame of the growth modules comprises side support members having a vertical guide, in the form of a slot, for supporting the growth board in a vertical configuration within the stackable growth module.
15. An automated vertical farming system according to claim 8, wherein each spacer module comprises a drainage nozzle arranged to collect water exiting the water collection trough of a lowermost growth module of the stack, the drainage nozzle being connected to a drainage pipe arranged in the passage formed underneath the row of stacks of growth modules.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0082] Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
DETAILED DESCRIPTION OF THE INVENTION
[0099] In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
[0100] According to one or more aspects of the invention, the invention comprises the infrastructure of an automated storage and retrieval system as described in the background section, and as illustrated in
[0101] The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102 wherein storage containers 106 are stackable in stacks 107 within the storage columns 105.
[0102] The framework structure 100 can be of any size. In particular it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
[0103] The infrastructure of the automated storage and retrieval system is, according to an aspect of the invention, arranged as a vertical farming system. The term vertical farming in the context of the present invention refers to a system for growing plants in receptacles that can be stacked in the storage columns of framework 100, and which can be lifted, lowered and transported by container handling vehicles 201, 301, 401. The term container handling vehicle can therefore in the context of the vertical farming system of the present invention be understood to mean an automated vehicle arranged to lift, lower and transport on a rail system 108 the receptacles that hold the plants of the vertical farm. In the present invention the receptacles are in the form of stackable modules that can be stacked within the columns of the framework structure. The stackable modules (as will be described in more detail below) are configured to be stacked on top of other modules and occupy a cuboidal volume within a column, in a similar way to a storage container of the known automated storage and retrieval systems. The vertical farming system of the present invention is at least partially automated, with various tasks and controls being performed by the automated container handling vehicles, the control system 500, and other structures and systems as described in more detail below.
Stackable Module
[0104] As stated above, the plants of the vertical farming system of the present invention are grown in receptacles that can be arranged in self-supporting stacks, for example in storage columns 105. According to one aspect, the invention provides a novel receptacle in the form of a stackable module 10, illustrated in various embodiments in
[0105] In the context of a vertical farming system as described below, the cross-member 12 is arranged as a growth board 16, which provides a vertical plate-like substrate for supporting a growth medium 18 in which plants 20 are grown (see
[0106] While the stackable module 10 will be described in detail in the context of a vertical farming system, it should be understood that cross-member 12 can have numerous other functions. For example, cross-member 12 could be equipped with a power source to provide power to equipment in the interior of framework 100. Cross-members 12 could be equipped with LED lights, sensors, fans or other equipment. The cross-members 12 could be made of a fire-retardant material or thermal insulation, or used to support such materials, so as to form a fire wall, temperature partition, or acoustic insulation when arranged in stacks in rows of adjacent columns. The cross-member 12 may comprise the same plate-like form as shown in
[0107]
[0108] Further according to this embodiment, side support members 22 are equipped with one or more vertical grooves 24, arranged to receive a cooperating ridge or tab 46 arranged on cross-member 12. As shown in
[0109] Side support members 22 are preferably made of injection molded plastic. The side support members 22 may include vertically extending ribs to stiffen the side support members 22 and to help transfer loads. The side support members 22 may be moulded with grooves 24, recesses 30 for the gripping mechanism of a module handling vehicle, holes for fasteners and other such features as necessary.
[0110] According to the embodiment shown in
[0111]
[0112]
[0113]
[0114]
[0115]
Non-Drip Watering System
[0116] Plants 20 grown in a vertical farming system need water in order to grow. Plants 20 may also require particular nutrients or a blend of nutrients in order to thrive and produce the best yield. According to one aspect, the present invention provides a watering system for plants grown on the growth media 18 supported by growth boards 16 that are carried by a receptacle, hereafter called a growth module a plurality of such growth modules being arranged in stacks in a vertical faming facility. The watering system will be described below in an embodiment where the watering system is implemented in the infrastructure of an automated storage and retrieval system with the growth modules being arranged in stacks in a storage column 105. It should be understood however that the watering system could be implement in other types of vertical farming systems. For example, the growth modules may be arranged in self-supporting stacks in a facility with an open floor plan with the growth modules being placed on top of one another by any appropriate type of module handling device such as a gantry crane. The growth modules could also be stacked manually.
[0117] The growth boards 16 are mounted in the receptacle such that the growth medium 18 of each receptacle in a stack of receptacles is in vertical alignment, as shown in
[0118] As can be appreciated, water dripping from the bottom of the growth medium will present a technical challenge when a receptacle holding growth medium is lifted out of the column and transported along the rail system 108 by module handling vehicles 201,301,401. Water will drip from the bottom of the growth medium and into the tracks of the rail system, which may interfere with the operation of the vehicles. Therefore, according to one aspect, the watering system of the present invention provides non-drip functionality.
[0119] According to one aspect of the watering system of the present invention, the receptacles in which growth boards 16 are mounted are stackable modules 10 according to the present invention as described above. This aspect of the invention will be described with reference to the embodiment of the stackable module shown in
[0120] The watering system of the present invention comprises a growth board 16, as shown by the embodiments in
[0121] A watering trough 48 is arranged along a top edge of the growth board 16. According to one aspect, the watering trough 48 is integrated into an upper edge of frame member 44. Watering trough 48 comprises one or more water distribution holes 50 along the length of water trough 48. Holes 50 are positioned such that water that is introduced into watering trough 48 will flow through holes 50 and into a top edge of growth medium 18.
[0122] A water collection trough 52 is arranged along a lower edge of the growth board 16, below a bottom edge of the growth medium 18 when the growth medium 18 is affixed to the vertical surface 40, as shown in
[0123] The valve 56 may be a valve of various types known to one skilled in the art, and may function based on various actuating means known in the art. According to a preferred embodiment, the valve 56 comprises a movable body that sealingly rests in the water passage 54. According to one aspect, the movable body is a ball 58, such as a steel ball or ball bearing. The moveable body could also comprise a flap or other suitable scaling body. When the ball 58 is resting in the passage 54, the valve 56 is in a closed position, and when the ball 58 is pressed upwards, the valve 56 is in an open position. According to a preferred embodiment, the ball 58 is pressed upward by a pin 60 arranged in the watering trough 48 of the stackable module below. The length and position of the pin 60 is chosen such that when a first growth board 16 is positioned on top of a second growth board 16 in a stack, the pin 60 in the watering trough of the second growth board will press upward on the ball 58 in the collection trough of the first growth board. Water can thereby flow through all of the growth media in a stack. When a stackable module 10 is lifted out of a stack by a module handling vehicle, the ball 58 will fall back into place in the water passage 54, thus closing the valve 56. The growth module 10 holding a saturated growth medium can then be transported along the rail system without water dripping into the tracks of the rail system.
[0124] The watering system of the invention according to one aspect also comprises a portable water tank 70 as shown in
[0125] The water tank of the water tank module 70 is filled with water at a filling station or other appropriate location, and transported by a module handling vehicle to, and placed on top of, a stack of growth modules 10 in a column, whereupon the water tank valve 74 is activated to the open position such that water starts to flows down along the growth media of the stack. According to one aspect, a nutrient blend may be added to the water tank at the time of filling. The water tank module 70 may comprise means to monitor a water level in the water tank. Such means may be visual means such as the water tank being made of a transparent material, or the water tank may be equipped with a water level sensor in communication with the control system 500 of the automated storage and retrieval system, such that the water tank modules may be automatically refilled by the system when needed. In such case a filled water tank module 70 may be transported to the stack at or near the same time that an empty water tank module 70 is retrieved for filling.
[0126] As can be appreciated, the water collection trough 60 of the lowermost growth board 16 of a stack may become completely filled with water seeping down through the stack. The watering system according to one aspect thus provides a drainage nozzle 76 that is arranged to activate the valve 56 of the lowermost collection trough 60 and lead excess water away to be disposed of, or collected and reused. In one embodiment, drainage nozzle 76 is arranged in a spacer module 78 as shown in
Complete Vertical Farming System
[0127] According to another aspect the invention provides a complete vertical farming system and method, as illustrated in
[0128] In the preceding description, various aspects of a vertical farming system and related components according to the invention have been described with reference to the illustrative embodiments. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
LIST OF REFERENCE NUMBERS
Prior Art (FIGS. 1-4):
[0129] 1 Prior art automated storage and retrieval system [0130] 100 Framework structure [0131] 102 Upright members of framework structure [0132] 104 Storage grid [0133] 105 Storage column [0134] 106 Storage container [0135] 106 Particular position of storage container [0136] 107 Stack [0137] 108 Rail system [0138] 110 Parallel rails in first direction (X) [0139] 112 Access opening [0140] 119 First port column [0141] 120 Second port column [0142] 201 Prior art container handling vehicle [0143] 201a Vehicle body of the container handling vehicle 201 [0144] 201b Drive means/wheel arrangement/first set of wheels in first direction (X) [0145] 201c Drive means/wheel arrangement/second set of wheels in second direction (Y) [0146] 301 Prior art cantilever container handling vehicle [0147] 301a Vehicle body of the container handling vehicle 301 [0148] 301b Drive means/first set of wheels in first direction (X) [0149] 301c Drive means/second set of wheels in second direction (Y) [0150] 304 Gripping device [0151] 401 Prior art container handling vehicle [0152] 401a Vehicle body of the container handling vehicle 401 [0153] 401b Drive means/first set of wheels in first direction (X) [0154] 401c Drive means/second set of wheels in second direction (Y) [0155] 404 Gripping device [0156] 404a Lifting band [0157] 404b Gripper [0158] 404c Guide pin [0159] 404d Lifting frame [0160] 500 Control system [0161] X First direction [0162] Y Second direction [0163] Z Third direction [0164] 10 Stackable module [0165] 12 Cross-member [0166] 14 Load bearing means [0167] 16 Growth board [0168] 18 Growth medium [0169] 20 Plants [0170] 22 Side support member [0171] 24 Vertical grooves [0172] 26 Upper load transferring edge surface [0173] 28 Lower load transferring edge surface [0174] 30 Notch/recess [0175] 32 Rectangular side support member [0176] 34 Spacer rod [0177] 36 Upper support member [0178] 38 Lower support member [0179] 39 Support rod [0180] 40 Vertical substrate surface [0181] 41 Attachment means [0182] 42 Perforations [0183] 43 Retaining rods [0184] 44 Frame member [0185] 46 Ridge or protrusion [0186] 48 Watering trough [0187] 50 Water distribution holes [0188] 52 Water collection trough [0189] 54 Water passage [0190] 56 Valve [0191] 58 Ball [0192] 60 Pin [0193] 70 Water tank module/water tank [0194] 72 Water tank bracket [0195] 74 Water tank valve [0196] 76 Drainage nozzle [0197] 78 Spacer module [0198] 80 Extension bracket