Connector for guiding liquid overflow out of a disposable liner when received in a basin for contacting the liquid and related method
11613879 ยท 2023-03-28
Assignee
Inventors
Cpc classification
A47K3/022
HUMAN NECESSITIES
A47K3/001
HUMAN NECESSITIES
International classification
Abstract
A connector for use with a disposable flexible liner installed in a basin to contact liquid is provided to bridge between an overflow opening provided in the liner and an overflow aperture provided in an upright wall of the basin, so that when liquid containable in an interior volume of the basin exceeds a prescribed height, the liquid is enabled to drain out of the interior volume through the liner at the communicated openings/apertures. A conduit formed by the connector for insertion into the basin to bridge between the communicated openings/apertures is arranged for a friction fit in an overflow throat extending from the overflow aperture defined in the basin. A related method for using a replaceable liner in a basin having an overflow aperture is also disclosed.
Claims
1. A liquid-receiving basin, comprising: a basin comprising a bottom surface and an upright peripheral wall extending upwardly from the bottom surface to a top rim of the basin, the peripheral wall and the bottom surface collectively defining an interior volume of the basin, the basin having a drain hole in the bottom surface and an overflow aperture extending through the peripheral wall above the bottom surface of the basin at an overflow height; and a disposable liner for placement within the basin, the liner comprising a body of flexible impermeable material forming an amorphous bag, the liner having a floor portion, a peripheral wall portion, and an overflow opening in the peripheral wall portion, the liner is arranged in the basin and covering the peripheral wall of the basin, the bottom surface of the basin, and the drain hole such that the interior of the liner forms a receptacle for containing a liquid and thereby sealing the drain hole from the interior of the liner; and a connector having a first end, a second end and a fluid conduit therebetween, the first end positioned within the interior of the liner, the second end positioned through the overflow opening in the peripheral wall portion of the liner and into the overflow aperture, the fluid conduit providing a fluid path from the interior of the liner to an overflow drainage pathway to enable the liquid to exit the receptacle when the liquid exceeds the overflow height within the basin.
2. The liquid-receiving basin of claim 1, wherein the liner and connector are a unitary assembly with the first end of the connector bonded to the liner around the overflow opening of the liner.
3. The liquid-receiving basin of claim 2, wherein the first end of the connector is bonded to the liner around the overflow opening of the liner using an adhesive.
4. The liquid-receiving basin of claim 2, wherein the first end of the connector comprises a circumferential flange extending radially outward from the fluid conduit, the flange defining an annular contact surface which contacts the interior of the liner around the overflow opening in the liner, and the first end of the connector is bonded to the liner by bonding the annular contact surface to the liner around the overflow opening thereby forming a fluid seal between the connector and the liner around the overflow opening in the liner around the overflow opening.
5. The liquid-receiving basin of claim 4, wherein the annular contact surface is bonded to the liner around the overflow opening using an adhesive.
6. The liquid-receiving basin of claim 1, wherein the basin further comprises the overflow drainage pathway, and the overflow drainage pathway includes an overflow drainage conduit in the basin located externally of the interior volume of the basin for guiding any of the liquid passing through the connector and exiting the receptacle.
7. The liquid-receiving basin of claim 1, wherein a cross-sectional size and shape of the fluid conduit substantially matches a cross-sectional size and shape of the overflow aperture.
8. The liquid-receiving basin of claim 1, wherein a top edge of the liner is secured over the top rim of the basin, and the second end of the connector punctures the liner thereby forming the overflow opening in the liner.
9. The liquid-receiving basin of claim 1, wherein the liner is formed of a thin film such that the liner is so flexible as to collapse on itself without external supporting structure and to conform to a shape of the basin when a liquid is received within the liner.
10. A foot spa apparatus, comprising: a base arranged for resting on a support surface; a chair mounted on the base, the chair having a backrest portion and a seat portion; and a foot spa basin mounted on the base and positioned forwardly and below the seat portion of the chair, the foot spa basin comprising: a basin comprising a bottom surface and an upright peripheral wall extending upwardly from the bottom surface to a top rim of the basin, the peripheral wall and the bottom surface collectively defining an interior volume of the basin, the basin having a drain hole in the bottom surface and an overflow aperture extending through the peripheral wall above the bottom surface of the basin at an overflow height; a disposable liner comprising a body of flexible impermeable material forming an amorphous bag, the liner having a floor portion and a peripheral wall portion extending upwardly from the floor portion to a height above the overflow aperture, the liner arranged in the basin and covering the peripheral wall and the bottom surface of the basin such that an interior of the liner forms a receptacle for containing the liquid; and a connector having a first end, a second end and a fluid conduit therebetween, the first end positioned within the interior of the liner, the second end positioned through the peripheral wall portion of the liner and into the overflow aperture such that the second end punctures the liner forming an overflow opening in the liner, the fluid conduit providing a fluid path from the interior of the liner to an overflow drainage pathway to enable the liquid to exit the receptacle when the liquid exceeds the overflow height within the basin.
11. The foot spa apparatus of claim 10, wherein the basin further comprises the overflow drainage pathway, and the overflow drainage pathway includes an overflow drainage conduit in the basin located externally of the interior volume of the basin for guiding any of the liquid passing through the connector and exiting the receptacle.
12. The foot spa apparatus of claim 10, wherein a cross-sectional size and shape of the fluid conduit substantially matches a cross-sectional size and shape of the overflow aperture.
13. The foot spa apparatus of claim 10, wherein the first end of the connector comprises a circumferential flange extending radially outward from the fluid conduit, the flange defining an annular contact surface which contacts the interior of the liner around the overflow opening in the liner thereby forming a fluid seal between the connector and the liner around the overflow opening in the liner.
14. The foot spa apparatus of claim 10, wherein the first end of the connector is bonded to the liner around the overflow opening such that the liner and the connector are unitary.
15. The foot spa apparatus of claim 14, wherein the first end of the connector is bonded to the liner around the overflow opening using an adhesive.
16. The foot spa apparatus of claim 10, wherein the first end of the connector comprises a circumferential flange extending radially outward from the fluid conduit, the flange defining an annular contact surface which contacts the interior of the liner around the overflow opening in the liner, and the annular contact surface is bonded to the liner around the overflow opening thereby forming a fluid seal between the connector and the liner around the overflow opening in the liner.
17. The foot spa apparatus of claim 10, wherein the liner arranged in the basin also covers the drain hole such that the liner seals the drain hole from the interior of the liner.
18. The foot spa apparatus of claim 10, wherein the liner is formed of a thin film such that the liner is so flexible as to collapse on itself without external supporting structure and to conform to a shape of the basin when a liquid is received within the liner.
19. A method of using a replaceable liner to contain liquid in a basin, the basin having a drain hole in a bottom of the basin and an overflow aperture in an interior surface of the basin at an overflow height above the bottom of the basin to enable the liquid to drain out of an interior of the basin delimited by said interior surface when the liquid exceeds the overflow height, the method comprising: inserting a replaceable liner into the basin, the replaceable liner comprising a body of flexible impermeable material forming an amorphous bag, the liner being arranged in the basin such that the liner forms a receptacle for containing liquid which covers the interior surface of the basin at least up to a height of the basin above the overflow height and also covers the drain hole thereby sealing the drain hole from an interior of the receptacle; puncturing the liner to form an overflow opening in the liner at a location registering with the overflow aperture in the basin; and inserting a connector through the overflow opening in the liner and through the overflow aperture such that a first end of the connector is positioned within the receptacle formed by the liner, a second end of the connector is inserted into the overflow aperture, and a fluid conduit in the connector between the first end and second end forms a fluid pathway which allows liquid contained in the liner to drain out of the liner and out of the basin when the liquid in the liner exceeds the overflow height.
20. The method of claim 19, wherein the liner is punctured using the connector.
21. The method of claim 19, further comprising: securing an edge of the liner over a top rim of the basin.
22. The method of claim 19, further comprising: filling the basin with liquid by inserting liquid into the receptacle formed by the liner such that the liner conforms to the shape of the basin.
23. The method of claim 22, further comprising: puncturing the liner at a location proximate the drain hole to drain the liquid out of the basin liner via the drain hole.
24. The method of claim 23, wherein the basin is filled to a height of at least the overflow height.
25. The method of claim 23, wherein the basin is filled to a height exceeding the overflow height, and liquid drains out of the liner and out of the basin through the connector.
26. The method of claim 19, wherein the basin is a foot spa basin of a foot spa chair, the foot spa chair including a chair mounted on a base and the foot spa basin is mounted on the base in front of the chair.
27. The method of claim 19, wherein the liner is formed of a thin film such that the liner is so flexible as to collapse on itself without external supporting structure and to conform to a shape of the basin when a liquid is received within the liner.
28. A method of using a replaceable liner to contain liquid in a basin, the basin having a drain hole in a bottom of the basin and an overflow aperture in an interior surface of the basin at an overflow height above the bottom of the basin to enable the liquid to drain out of an interior of the basin delimited by said interior surface when the liquid exceeds the overflow height, the method comprising: inserting a replaceable liner into the basin, the replaceable liner comprising a body of flexible impermeable material forming an amorphous bag configured to conform to a shape of the basin when a liquid is received therein, the liner arranged in the basin such that the liner forms a receptacle for containing liquid which covers the interior surface of the basin at least up to a height of the basin above the overflow height; inserting a connector through the liner at a location registering with the overflow aperture in the basin, thereby puncturing the liner to form an overflow opening in the liner; and inserting the connector through the overflow aperture such that a first end of the connector is positioned within the receptacle formed by the liner, a second end of the connector is positioned in the overflow aperture, and a fluid conduit in the connector between the first end and second end, the fluid conduit defining a fluid pathway which allows liquid contained in the liner to drain out of the liner and out of the basin when the liquid in the liner exceeds the overflow height.
29. The method of claim 28, further comprising: securing an edge of the liner over a top rim of the basin.
30. The method of claim 28, further comprising: filling the basin with liquid by inserting liquid into the receptacle formed by the liner such that the liner conforms to the shape of the basin.
31. The method of claim 30, further comprising: puncturing the liner at a location proximate the drain hole to drain the liquid out of the basin liner via the drain hole.
32. The method of claim 31, wherein the basin is filled to a height of at least the overflow height.
33. The method of claim 31, wherein the basin is filled to a height exceeding the overflow height, and liquid drains through the connector and out of the liner and basin.
34. The method of claim 28, wherein the basin is a foot spa basin of a foot spa chair, the foot spa chair including a chair mounted on a base and the foot spa basin is mounted on the base in front of the chair.
35. The method of claim 28, wherein the liner is formed of a thin film such that the liner is so flexible as to collapse on itself without external supporting structure and to conform to a shape of the basin when a liquid is received within the liner.
36. The method of claim 28, wherein the liner arranged in the basin also covers the drain hole such that the liner seals the drain hole from the interior of the liner.
37. A liquid-receiving basin, comprising: a basin comprising a bottom surface and an upright peripheral wall extending upwardly from the bottom surface to a top rim of the basin, the peripheral wall and the bottom surface collectively defining an interior volume of the basin, the basin having an overflow aperture extending through the peripheral wall above the bottom surface of the basin at an overflow height; and a disposable liner for placement within the basin, the liner comprising a body of flexible impermeable material forming an amorphous bag, wherein the liner is formed of a thin film such that the liner is so flexible as to collapse on itself without external supporting structure and to conform to a shape of the basin when a liquid is received within the liner, the liner having a floor portion, a peripheral wall portion, and an overflow opening in the peripheral wall portion, the liner is arranged in the basin and covering the peripheral wall of the basin and the bottom surface of the basin, such that the interior of the liner forms a receptacle for containing a liquid; and a connector having a first end, a second end and a fluid conduit therebetween, the first end positioned within the interior of the liner, the second end positioned through the overflow opening in the peripheral wall portion of the liner and into the overflow aperture, the fluid conduit providing a fluid path from the interior of the liner to an overflow drainage pathway to enable the liquid to exit the receptacle when the liquid exceeds the overflow height within the basin.
38. The liquid-receiving basin of claim 37, wherein the second end of the connector punctures the liner thereby forming the overflow opening in the liner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in conjunction with the accompanying drawings in which:
(2)
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(10) In the drawings like characters of reference indicate corresponding parts in the different figures.
DETAILED DESCRIPTION
(11) The accompanying figures show a disposable liner 1 and a corresponding overflow connector 100 for use in a soaking basin 10 of a foot spa apparatus 50 used in a pedicure spa industry to treat feet of a patient. The foot spa apparatus 50 as shown in
(12) Referring to
(13) The soaking basin 10 includes a drainage hole 17 defined in the bottom floor surface 13A through which the soaking solution is discharged from the interior volume of the basin by gravity, typically at the end of a treatment, so as to empty same.
(14) In the illustrated arrangement, the soaking basin includes an overflow aperture 19 which is defined in the peripheral wall surface 15A so as to open in a horizontal direction. The overflow aperture 19 is disposed at a spaced location at a prescribed height for overflow above the bottom floor surface 13A, located much closer to the top rim 16 of the basin than to the floor surface 13A so that a prescribed amount of soaking solution, as indicated at SS, can be contained within the soaking basin without necessarily escaping therefrom through the overflow aperture 19. Thus a bottom of the overflow aperture, that is its lowest point, is located at or spaced above a prescribed height of soaking solution which corresponds to the prescribed maximum amount of solution SS containable in the basin. The overflow aperture 19 provides a controlled exit for flow of the soaking solution at a location below the top rim of the basin, when a height of the solution exceeds the prescribed amount SS. The overflow aperture 19 is fluidically communicated via an adjacent throat 22 with an overflow drainage conduit 24 extending downstream from the throat 22 and located externally of or outside the interior volume of the basin along with the throat for guiding the liquid solution away from the interior volume to another location. In other words, the throat 24 fluidically connects the overflow aperture 19 and the overflow drainage conduit. Typically the overflow drainage conduit 24 is fluidically communicated with a waste drainage conduit 27 which is fluidically communicated with the drainage hole 17 and carries the used waste soaking solution away from the interior volume of the basin to a downstream sewage collection system to which the waste conduit 27 is operatively fluidically coupled.
(15) The throat 22 forming an intermediary communicative passageway between the overflow aperture 19 and the overflow drainage conduit 24 is formed integrally with the soaking basin through a thickness of a wall of the soaking basin from the peripheral wall surface 15A to an opposite face of the wall across its thickness so as to bridge a distance between the peripheral wall surface 15A carrying the overflow aperture 19 and the overflow drainage conduit 24 presented at this opposite wall face of the basin in communication with the throat. The throat therefore defines a three-dimensional void in the peripheral wall 15 of the soaking basin communicating the interior volume of the basin with the overflow drainage conduit 24. This void defined by the throat is delimited circumferentially by an interior peripheral surface 25 of the throat and at one terminal end by the overflow aperture and at the opposite terminal end by an opening 26 communicating the throat and overflow drainage conduit 24. In the illustrated arrangement the void is circular cylindrical in shape so as to have uniform cross-section from the overflow aperture 19 to the interior opening 26. Further, the interior peripheral surface 25 of the throat follows a circular path along the circumference of the throat so as to lack any protrusions or recesses relative to the terminating openings of the throat.
(16) Referring to
(17) Referring back to
(18) The body of plastic defines an overflow opening 8 in the fringe portion 4B at a spaced location from the peripheral edge 3, so that the overflow opening is disposed at a location on the fringe portion which is registered with the peripheral wall surface 15A of the basin because a peripheral portion of the fringe portion of the liner including the terminating edge 3 covers the top rim 16 in the working position, with the edge 3 located on an outside of the basin wall. Aside from the overflow opening 8 the liner is imperforate.
(19) Referring to
(20) As such, the connector 100 is provided to facilitate flow of overflow solution from the interior volume to the overflow drainage conduit 24 without overflow solution leaking in between the liner 1 and the basin wall interior surface 15A so as to avoid contamination of the basin.
(21) Referring to
(22) The connector 100 of the illustrated arrangement also includes a circumferential lip 110 extending transversely outwardly from an outer surface 112 of the conduit defining the conduit transverse periphery 107, with respect to the path for overflow defined by the conduit. In the illustrated arrangement this lip 110 projects radially from the outer conduit surface 112 to a peripheral rim 113 of the lip and defines on one side of the lip an annular contact surface 114 which meets the outer surface 112 at right angles around the circumference of the conduit 102. On an opposite side of the lip 110 is a solution-side surface which is flush with an annular face portion of the conduit inner end 104. An interior passageway 116 defined by the connector along its full length is circular cylindrical in shape so as to be uniform in shape and size along the full length of the connector.
(23) As such, the connector 100 is usable to facilitate the flow of overflow solution out of the interior volume of the basin 10 through the communicated openings/apertures, one indicated at 8 in the liner and one indicated at 19 in the basin wall, in an operating position of the connector 100 as shown more clearly in
(24) Referring to
(25) In the illustrated arrangement the lip 110 is integrally formed with the conduit 102 and is made of a material such as plastic or rubber which is readily disposable, so that after use when the soaking solution has been drained through a hole formed in the floor portion 4A of the liner body 2 in alignment and direct communication with the drainage hole 17, the connector 100 which has been in contact with the soaking solution can be discarded along with the liner 1; however, the connector 100 is made of a stiffer material in comparison to the flexible plastic of the liner body 2 so that the connector 100 in the operating position and mounted to the liner body 2 acts to locate the overflow opening in substantial axial alignment with the overflow aperture in the soaking basin and can resist against any shifting of the liner body 2 within the basin 15, for example when soaking solution is being added, as the liner body 2 is simply draped over the top rim 16 and depends down into the bowl of the basin 15 without any direct fastening to same.
(26) Thus, generally speaking, the connector 100 comprises an insertion portion forming the conduit 102 for inserting into the overflow passageway of the soaking basin with the overflow aperture 19 defining the mouth thereof to bridge between same and the overflow opening 8 in the liner. The connector 100 also generally comprises a retention portion forming the lip 110 which protrudes from the outer surface 112 of the conduit so as to provide a mounting surface on the connector 100 for fastening to the liner body 2.
(27) The connector 100 may be sold as a separate component which for example carries adhesive on the contact face of the lip, protected by a removable substrate until the connector is to be mounted to the liner. In an alternative arrangement, there may be no attachment means like the adhesive, as sandwiching of the liner between the lip 110 of the connector and the basin wall 15 with sufficient sustained pressure provided through the friction fit of the connector 100 in the throat maintaining the connector therein at a desired depth alone may be sufficient to provide a seal between the connector and the liner.
(28) Alternatively the disposable liner body 2 and the connector 100 may be sold as a unitary apparatus with the connector 100 already mounted to the liner body 2 such that the conduit 102 is in fluidic communication with the overflow opening 8 at the end of the manufacturing process of the liner, and the insertion end 105 is spaced from the second outer side 7 of the liner body so that the conduit 102 is protruding therefrom.
(29) It will be appreciated that in other embodiments which are not shown, there may be provided more than one connector and corresponding overflow aperture in the soaking basin depending on the rate of overflow drainage to be provided.
(30) In use of an arrangement of the connector which is detached therefrom, the replaceable liner in the form of a thin flexible material is applied or placed over the interior surface of the basin to contain the liquid within the liner and to cover the overflow aperture. That is, in this arrangement the liner is initially wholly imperforate. The liner is punctured for example using the conduit portion 102 of the connector so as to form an opening therein at a location registering with the overflow aperture in the basin, and the conduit is inserted between the opening formed in the liner and the overflow aperture so that the liquid contained by the liner is enabled to drain out of the liner through the conduit and subsequently out of the interior of the basin when the liquid exceeds the prescribed height allowed in the basin, as defined by location of the overflow aperture in the basin. The insertion step is generally consequent to the puncturing step when the liner is disposed in its working position in the liner. The overflow opening in the liner may be formed prior to adding liquid to the basin or after the liquid has been so added. Generally speaking, the basin is filled with the liquid to a height of at least the prescribed height which is the maximum height of the liquid before overflow occurs.
(31) In use of the connector in conjunction with the replaceable liner, additionally to securing the liner in fixed relation to the basing by the inserted connector, the liner may also be secured over the rim of the basin by the attached elastic band 3B.
(32) The scope of the claims should not be limited by the preferred embodiments set forth in the examples but should be given the broadest interpretation consistent with the specification as a whole.