Laundry treating apparatus
11613838 · 2023-03-28
Assignee
Inventors
Cpc classification
D06F34/14
TEXTILES; PAPER
D06F2103/52
TEXTILES; PAPER
International classification
Abstract
A laundry treating apparatus includes: a cabinet; a tub provided inside the cabinet; a drum provided inside the tub; an electric heater coupled to a bottom portion of the tub to heat wash water inside the tub; and a bracket provided at the tub to support the electric heater to be spaced apart from the bottom. The bracket includes an electric heater receiving portion in which the electric heater is received therein, and a sensing portion protruding upward at an upper one side of the electric heater receiving portion to sense the mis-assembly of the electric heater. As a result, the mis-assembly of the electric heater may be quickly recognized.
Claims
1. A laundry treating apparatus, comprising: a cabinet; a tub disposed inside the cabinet; a drum disposed inside the tub; an electric heater coupled to a bottom portion of the tub and configured to heat wash water in the tub; and a bracket that is disposed at the tub and that supports the electric heater to be spaced apart from the bottom portion of the tub, the bracket comprising: an electric heater receiving portion that is configured to receive the electric heater to a predetermined position, and a sensing portion that protrudes upward from an upper side of the electric heater receiving portion and is disposed at a position shifted to one of a left side or a right side of a center line of the electric heater receiving portion to thereby enable detection of whether the electric heater is received at the predetermined position in the electric heater receiving portion, wherein the sensing portion comprises a guide inclined surface that has a triangular shape facing the center line in a left-right direction and that is inclined with respect to the upper side of the electric heater receiving portion, the guide inclined surface extending toward the center line in the left-right direction and downward to the upper side of the electric heater receiving portion, wherein the tub includes a first tub and a second tub that are coupled to each other, the first tub including an electric heater coupling portion coupled to the electric heater, and the second tub being coupled to the bracket, wherein the electric heater comprises: a plurality of straight tube portions, a plurality of curved tube portions, each of the plurality of curved tube portions connecting the plurality of straight tube portions, and a support member coupled to two straight tube portions among the plurality of straight tube portions, the support member being coupled to the electric heater coupling portion from an outside of the first tub, and wherein the guide inclined surface is configured to contact and guide the electric heater to move upward with respect to a horizontal line such that the support member is disposed at an inclined position defining a preset inclination angle with respect to the horizontal line.
2. The laundry treating apparatus of claim 1, wherein the sensing portion is recessed from an inner side of the electric heater receiving portion and protrudes to an outside of the electric heater receiving portion.
3. The laundry treating apparatus of claim 1, wherein the sensing portion has an upper surface that is inclined with respect to the upper side of the electric heater receiving portion, that extends downward and in a rear direction, and that is connected to the upper side of the electric heater receiving portion and the guide inclined surface.
4. The laundry treating apparatus of claim 1, wherein the bracket further comprises: a base; and a supporter that is spaced apart upward from the base and that supports the electric heater from a position vertically below the electric heater.
5. The laundry treating apparatus of claim 4, wherein the supporter is disposed in a rear region of the electric heater receiving portion.
6. The laundry treating apparatus of claim 4, wherein the supporter comprises an inclined portion that is inclined with respect to the base and that extends upward from the base in a rear direction.
7. The laundry treating apparatus of claim 6, wherein the supporter further comprises a round portion that has a curved cross-sectional shape and that is disposed at an upper end of the inclined portion.
8. The laundry treating apparatus of claim 7, wherein the round portion extends in parallel to the base.
9. The laundry treating apparatus of claim 4, wherein the bracket further comprises a screw fastening portion that extends downward from a center of the base.
10. The laundry treating apparatus of claim 9, wherein the screw fastening portion is disposed at a position corresponding to a center of the supporter, and wherein the base has cut-out portions that are defined at a front side of the supporter, the cut-out portions being defined at both sides of the screw fastening portion, respectively.
11. The laundry treating apparatus of claim 1, wherein the tub has a wash water collection space defined at the bottom portion of the tub and configured to collect wash water, and wherein the laundry treating apparatus further comprises a bracket coupling portion that is disposed in the wash water collection space and that is coupled to the bracket.
12. The laundry treating apparatus of claim 11, wherein the bracket coupling portion comprises bracket coupling portions that are spaced apart from each other and that couple to both side portions of the bracket, respectively, and wherein the bracket is configured to be inserted into the bracket coupling portions by a predetermined width.
13. The laundry treating apparatus of claim 11, wherein the bracket coupling portion comprises: an upper support rib that contacts and supports an upper side of the bracket; and a lower support rib that contacts and supports a lower side of the bracket.
14. The laundry treating apparatus of claim 11, wherein the bracket comprises an engaging piece that is configured to be caught by the bracket coupling portion to thereby restrict separation of the bracket and the bracket coupling portion based on the bracket being inserted into the bracket coupling portion.
15. The laundry treating apparatus of claim 14, wherein the engaging piece is inclined upward with respect to a bottom surface of the bracket and extends toward a front side of the bracket.
16. The laundry treating apparatus of claim 11, wherein the bracket coupling portion is made of a plastic material.
17. The laundry treating apparatus of claim 1, wherein the bracket is made of metal, and wherein the sensing portion is protruded from the electric heater receiving portion by deforming the bracket with a preset compressive force.
18. The laundry treating apparatus of claim 1, wherein a width of the guide inclined surface decreases as the sensing portion extends upward from the upper side of the electric heater receiving portion.
19. The laundry treating apparatus of claim 1, wherein the first tub and the second tub are arranged along a front-rear direction of the cabinet.
20. The laundry treating apparatus of claim 1, wherein the sensing portion is configured to, based on the electric heater being installed outside the electric heater receiving portion, cause the support member of the electric heater to be disposed at the inclined position to thereby indicate a mis-assembly of the electric heater.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(16) Hereinafter, embodiments disclosed herein will be described in detail with reference to the accompanying drawings. Even in different embodiments according to the present disclosure, the same or similar reference numerals are designated to the same or similar configurations, and the description thereof will be substituted by the earlier description. Unless clearly used otherwise, expressions in the singular number used in the present disclosure may include a plural meaning. In describing the embodiments disclosed herein, moreover, the detailed description will be omitted when specific description for publicly known technologies to which the invention pertains is judged to obscure the gist of the present disclosure. Also, it should be noted that the accompanying drawings are merely illustrated to easily explain the concept of the invention, and therefore, they should not be construed to limit the technological concept disclosed herein by the accompanying drawings.
(17)
(18) The cabinet 10 defines an appearance and is implemented in a substantially rectangular parallelepiped shape. An entrance is disposed at a front surface of the cabinet 10 to allow laundry to enter and exit. The front side of the cabinet 10 is provided with a door 12 for opening and closing the entrance. A control panel 11 is provided at an upper side of the door 12 to select an operation mode. The control panel 11 is provided with, for example, a dial 13 and a plurality of operation buttons 14.
(19) The tub 30 is provided inside the inner frame 10. The tub 30 defines a receiving space for wash water therein. The tub 30 has a cylindrical shape. A front side of the tub 30 is provided with an opening corresponding to the entrance. The tub 30 has a first tub 30a (front tub) and a second tub 30b (rear tub) which are coupled to each other along a front-rear of the cabinet 10. A drum 35 is rotatably received inside the tub 30. The drum 35 has a cylindrical shape with a front opening. Laundry is received in and withdrawn from the drum 35 through the entrance of the cabinet 10, the opening of the tub 30, and the opening of the drum 35.
(20) The first tub 30a and the second tub 30b are integrally coupled to each other after the drum 35 is accommodated therein. The drum 35 is rotated about a rotating shaft (not shown) provided at the rear end. A rear region of the tub 30 is provided with a drive motor (not shown) for rotating the drum 35. The cabinet 10 is provided with a detergent box 100 for supplying detergent into the tub 30. A bottom portion of the tub 30 is provided with a drain pipe 45 to allow wash water therein to be drawn out. The first tub 30a is provided with a drain pipe connection portion 41 connected to the drain pipe 45.
(21) On the other hand, a wash water collection space 50 is disposed at the bottom portion of the tub 30 to collect wash water. The wash water collection space 50 is provided with an electric heater 110 for heating wash water therein. The wash water collection space 50 is provided with an electric heater bracket or bracket 200 (hereinafter, referred to as a “bracket 200”) for supporting the electric heater 110 to be spaced apart from the bottom surface. An electric heater coupling portion 55 coupled to the electric heater 110 is disposed in the wash water collection space 50. The electric heater 110 is hermetically coupled to the electric heater coupling portion 55 to suppress the leakage of wash water. In the present embodiment, it is illustrated that the electric heater coupling portion 55 is disposed in the first tub 30a, and the bracket 200 is coupled to the second tub 30b, but this is merely an example, and the present disclosure is not limited thereto. The electric heater coupling portion 55 may be disposed in the second tub 30b, and the bracket 200 may also be disposed in the first tub 30a.
(22)
(23) The protection tube 120 of the electric heater 110 includes a plurality of straight tube portions 120a arranged in parallel to each other and a curved tube portion 120b connecting the straight tube portions 120a. In the present embodiment, it is illustrated a case where four straight tube portions 120a three curved tube portions 120b are provided therein, but this is merely an example, but the present disclosure is not limited thereto. Among the four straight tube portions 120a, two straight tube portions 120a disposed at both outer sides thereof have a relatively long length, and two straight tube portions 120a disposed thereinside have a relatively short length. A support member 140 is provided at an end portion (a lower end portion in the drawing) of the two straight tube portions 120a disposed at the outer sides. The support member 140 is hermetically coupled to support the protection tube 120 and to suppress the leakage of wash water to the electric heater coupling portion 55. Among the four straight tube portions 120a, two straight tube portions 120a at the center have a relatively short length, and both ends thereof are connected to each other by the curved tube portion 120b. The protection tube 120 may be defined by bending a long length of pipe to define the four straight tube portions 120a and the three curved tube portions 120b. A gap is disposed between the curved tube portions 120b of the electric heater 110.
(24)
(25) The wash water collection space 50 is provided with a bracket coupling portion 70 coupled to the bracket 200. The bracket 200 has a length disposed along a left-right direction of the cabinet 10. More specifically, the wash water collection space 50 is disposed in both the first tub 30a and the second tub 30b. The bracket coupling portion 70 is disposed in the second tub 30b, for example. The bracket coupling portion 70 is defined to allow both sides of the bracket 200 to be inserted to a preset depth.
(26) The bracket coupling portion 70 is disposed adjacent to both sides of the wash water collection space 50, respectively. The bracket coupling portion 70 is disposed substantially symmetrically with respect to the center line (Lc) along a left-right direction of the cabinet 10. The bracket coupling portion 70 has a “U” cross-sectional shape opened to the center side of the wash water collection space 50. The bracket coupling portion 70 includes a bottom surface portion 70a, an upper surface portion 70b, and a side surface portion 70c. Here, the bottom surface portion of the bracket coupling portion 70 actually defines part of the bottom surface of the wash water collection space 50. The bracket coupling portion 70 is provided with an upper support rib 81 and a lower support rib 83 in contact with upper and lower sides of the bracket 200, respectively, to support the bracket 200.
(27) The upper support rib 81 protrudes downward from the upper surface portion 70b of the bracket coupling portion 70. The upper support rib 81 extends in a front-rear direction of the cabinet 10. The upper support rib 81 is spaced apart from the side surface portion 70c by a preset distance along a left-right direction of the cabinet 10. An engaging piece receiving space 70d is disposed between the side surface portion of the bracket coupling portion 70 and the upper support rib 81 to receive an engaging piece which will be described later.
(28) The lower support rib 83 protrudes upward from the bottom surface portion of the bracket coupling portion 70. The lower support ribs 83 are provided with a pair arranged in parallel to each other. The lower support ribs 83 respectively extend along a front-rear direction of the cabinet 10. The lower support ribs 83 correspond to both sides of the upper support rib 81, respectively. An extension line of the upper support rib 81 corresponds between the lower support ribs 83.
(29) The wash water collection space 50 is provided with a bracket support portion 90 in contact with a bottom surface of the bracket 200 to support the bracket 200. The bracket support portion 90 is defined in a step shape having a vertical surface 90a vertically disposed from a bottom surface of the wash water collection space 50 and a horizontal surface 90b (see
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(31) The bracket 200 is defined by processing a substantially rectangular plate-shaped metal member (base material). The bracket 200 has a length (L) (a left-right width on the drawing) corresponding to a width of the electric heater 110 and a width (W) (a front-rear width on the drawing) reduced compared to the length. In the present embodiment, it is illustrated a case where a left-right width (length (L)) of the bracket 200 is defined to be larger than a front-rear width (width (W)) thereof, but this is merely an example, and the present disclosure is not limited thereto.
(32) The bracket 200 includes a base 210 and an electric heater receiving portion 230 protrude upward from the base 210. The electric heater receiving portion 230 is defined to have an inner width capable of receiving the straight tube portion 120a of the electric heater 110. The electric heater receiving portion 230 is disposed with an open lower side. More specifically, the electric heater receiving portion 230 may be configured such that a compressive force is applied upward to a region (a front region in the present embodiment) of the base 210 to be plastically deformed so as to allow both side surface portions 250a and the upper surface portions 250b to have an inverted-“U” cross-sectional shape.
(33) One side of the electric heater receiving portion 230 is provided with a supporter 270 for supporting the electric heater 110 from below. The supporter 270 is disposed at a rear region of the electric heater receiving portion 230. The bracket 200 is provided with an engaging piece 290 that is caught by the bracket coupling portion 70 to suppress the bracket 200 from being released while being inserted into the bracket coupling portion 70. The engaging pieces 290 are disposed at both sides of the base 210, respectively. The engaging pieces 290 are disposed in plurality numbers to be spaced apart from each other along a front-rear direction of the cabinet 10. In the present embodiment, it is illustrated a case where four engaging pieces 290 are in pairs at both sides of the bracket 200, but this is merely an example, and the present disclosure is not limited thereto.
(34) On the other hand, the bracket 200 has a sensing portion 250 protruding upward at a point moved by a preset distance from the center of the electric heater receiving portion 230 (indicated by the center line (Lc)) to one side (a left side on the drawing). Here, when the sensing portion 250 is disposed in a central region of the electric heater receiving portion 230, interference occurrence between a front end portion (curved tube portion 120b) of the electric heater 110 and the sensing portion may be increased during the insertion of the electric heater 110. In addition, in case where the sensing portion (not shown) is disposed at an upper center of the electric heater receiving portion 230, when the electric heater 110 is inserted into an upper side of the sensing portion at the center, the electric heater 110 maintains a horizontal state, and thus it is not distinguished from a case where the electric heater 110 is normally inserted into the electric heater receiving portion 230, thereby making it difficult to identify the mis-assembly of the electric heater 110.
(35) In the present embodiment, it is illustrated a case where the sensing portion 250 is disposed at a point moved to the left from the center (center line (Lc)) of the electric heater receiving portion 230 along a left-right direction of the cabinet 10, but this is merely an example, and the sensing portion may also be disposed at a point moved to an upper right side of the electric heater receiving portion 230 although not illustrated in detail on the drawing.
(36) The sensing portion 250 is pressurized from an inside of the electric heater receiving portion 230 to be recessed upward to protrude to an outside thereof. The sensing portion 250 includes both side surface portions 250a and an upper surface portion 250b. As illustrated in
(37) The supporter 270 is provided with an inclined portion 270a inclined upward from the base 210. The supporter 270 is provided with a round portion 270b that is bent to have a curved cross-sectional shape at an upper end of the inclined portion 270a. According to this, when the electric heater 110 is received in the electric heater receiving portion 230, a front end portion (curved tube portion 120b) of the electric heater 110 moves upward along the inclined portion 270a to efficiently perform the insertion of the electric heater 110. In addition, after the insertion of the electric heater 110, a contact between the round portion 270b and the electric heater 110 is efficiently carried out. In other words, the scratch, damage, and friction of the electric heater 110 and/or the supporter 270 are reduced to facilitate the assembly of the electric heater 110. A plurality of beads 272 for reinforcement are disposed in a boundary region between the base 210 and the inclined portion 270a.
(38) The bracket 200 has a screw fastening portion 280 to be fixed by a screw 95 to the tub 30 when the bracket coupling portion 70 is coupled thereto. The screw fastening portion 280 extends downward from the base 210. The screw fastening portion 280 passes through a screw hole 282 so as to insert the screw 95 thereinto. The screw hole 282 is open downward. The screw fastening portion 280 is configured to have, for example, a width (Ws) greater than an inner width (gap) between the straight tube portions 120a at the center of the electric heater 110.
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(40) The screw fastening portion 280 is provided at the center of the bracket 200. The screw fastening portion 280 is bent downward from the base 210. A front region of the engaging pieces 290 that are respectively provided at both sides of the bracket 200 are formed such that the front region is inclined upward. Each of the engaging pieces 290 is reduced in width toward the front. The outer surfaces of each of the engaging pieces 290 that are disposed at both sides of the bracket 200 are disposed in parallel to each other. A tip portion 290a is disposed at a front end of each engaging piece 290. Each of the engaging pieces 290 is defined at a length that can be inserted into the engaging piece receiving space 70d and brought into contact with an inner surface (ceiling) of the engaging piece receiving space 70d to be inserted while sliding when coupled to the bracket coupling portion 70. The tip portion 290a on each of the engaging pieces 290 is brought into contact with and inserted into an inner surface (ceiling) of the upper surface portion 70b of the bracket coupling portion 70 when the bracket 200 is withdrawn out, thereby suppressing the bracket 200 from being unintentionally withdrawn out. Here, since the engaging piece 290 is made of a metal member and the bracket coupling portion 70 is made of a plastic member, the tip portion 290a of the engaging piece 290 may be easily penetrated (inserted) into a structure of the bracket coupling portion 70 by a small external force. As a result, the bracket 200 may be suppressed from being unintentionally withdrawn out (disconnected) from the bracket coupling portion 70.
(41)
(42) A pair of engaging pieces 290 are disposed at both sides of the bracket 200, respectively, to be spaced apart from each other along a front-rear direction. One side of the engaging piece 290 is disposed with the cut-out portion 217 that is cut out to define each of the engaging pieces 290. One side of each of the engaging pieces 290 is respectively disposed with a bead 292 for reinforcement.
(43) On the other hand, the inclined portion 270a has a reduced length compared to the base 210. The round portion 270b has a reduced length compared to the inclined portion 270a. In the present embodiment, it is illustrated that both side surface portions 250a of the sensing portion 250 have different inclinations as shown in
(44) Referring back to
(45) In the present embodiment, it is illustrated that the electric heater receiving portion 230 is disposed at the front side and the supporter 270 is disposed at a rear side of the electric heater receiving portion 230, but this is merely an example, and the present disclosure is not limited thereto. However, the electric heater receiving portion 230 disposed at a front side of the supporter 270 may be more preferable than the electric heater receiving portion 230 disposed at a rear side of the supporter 270 to reduce a width of a rectangular plate-shaped metal member (base material) for defining the bracket 200, and reduce an amount of material consumption. More specifically, a portion corresponding to the protruding length (Ls) (see
(46)
(47) The sensing portion molding apparatus 300 may include, for example, a first mold (or die) 301 disposed with an inner molding surface 302 corresponding to an external shape of the sensing portion 250 at an inside thereof and a second mold (or punch) 311 disposed with an outer molding surface 312 corresponding to an inner shape of the sensing portion 250 at an outer surface thereof. A fixing portion (or guide) for fixing the upper surface portion 230b of the electric heater receiving portion 230 and guiding the second mold 311 to be inserted inward in cooperation with the first mold 301 is disposed on an inner surface of the electric heater receiving portion 230.
(48) By this configuration, as illustrated in (a) of
(49) When the electric heater receiving portion 230 is fixedly supported, the second mold 311 is inserted into the fixing portion 321 to upwardly pressurize a region of the electric heater receiving portion 230 (a formation region of the sensing portion 250). As illustrated in (b) of
(50) By this configuration, when the bracket 200 is to be coupled to the bracket coupling portion 70, the bracket 200 is disposed at an inlet of the bracket coupling portion 7 such that the electric heater receiving portion 230 faces a front side of the cabinet 10. When both side surface portions of the base 210 of the bracket 200 are inserted between the upper support rib 81 and the lower support ribs 83, respectively, and the bracket 200 is pushed backward, the bracket 200 is inserted into the bracket coupling portion 70 while being slid. Each engaging piece 290 of the bracket 200 slides in contact with an inner surface (ceiling surface) of the upper surface portion 70b of the bracket coupling portion 70.
(51) When the bracket 200 is continuously inserted, the screw fastening portion 280 of the bracket 200 is brought into contact with the bracket support portion 90 (vertical surface 90a) to stop the insertion of the bracket 200. At this time, the base 210 of the bracket 200 is placed on an upper surface of the horizontal surface 90b of the bracket support portion 90 to be supported by the bracket support portion 90. When the insertion of the bracket 200 is stopped, the screw 95 is inserted into the screw fastening portion 280 of the bracket 200 to allow the bracket 200 to be fixedly coupled to the bracket support portion 90.
(52)
(53) When the coupling of the bracket 200 is completed, the electric heater 110 is inserted into the tub 30 (laundry collection space 50) through the electric heater coupling portion 55 while the electric heater 110 is disposed horizontally at a front side of the tub 30.
(54) First, a case where the electric heater 110 is normally assembled will be described with reference to
(55) When the electric heater 110 is inserted into a rear side of the wash water collection space 50, a front end portion of the electric heater 110 is inserted into the electric heater receiving portion 230 of the bracket 200.
(56) When the electric heater 110 is continuously inserted backward, the front end portion of the electric heater 110 moves upward along the inclined portion 270a, and the straight tube portion 120a of the electric heater 110 is placed on an upper end of the round portion 270b to be disposed at a horizontal position. At this time, the operator is unable to visually check that the straight tube portion 120a is supported by the round portion 270b, but it may be easily recognized by the support member 140 of the electric heater 110 being horizontally disposed at an outside of the tub 30. The support member 140 is hermetically coupled to the electric heater coupling portion 55.
(57) On the other hand, a case where the electric heater 110 is mis-assembled will be described with reference to
(58) When inserting the electric heater 110 into a rear side of the wash water collection space 50, the operator is in a state where it is difficult to perform visual check, and thus it may occur a case where a front end portion of the electric heater 110 is inserted into an upper side of the electric heater receiving portion 230 due to the inclination and/or torsion of the electric heater 110.
(59) When a front end portion of the electric heater 110 is inserted into an upper side of the electric heater receiving portion 230 other than an inside of the electric heater receiving portion 230, a right region of the electric heater 110 may be brought into contact with the bracket coupling portion 70. The right region of the electric heater 110 is brought into contact with the bracket coupling portion 70 and inserted into a left region of the bracket coupling portion 70. At this time, the left region of the electric heater 110 is moved upward in contact with a guide inclined surface 252 of the sensing portion 250, and the straight tube portion 120a of the electric heater 110 is disposed at an inclined position that is inclined with respect to the horizontal line as illustrated in
(60) Accordingly, the support member 140 of the electric heater 110 is disposed at an inclined position that is inclined to define a preset inclination angle (8) with respect to the horizontal line as illustrated in
(61) In addition, as illustrated in
(62) In the above, preferred embodiments of the present disclosure are illustrated and described herein with reference to the accompanying drawings. However, the present disclosure may be implemented in various embodiments without departing from the concept or gist of the invention, and thus the foregoing embodiments should not be limited to the content of the detailed description.
(63) Furthermore, the foregoing embodiments should be broadly construed within the scope of the technical concept defined by the appended claims even though they are not specifically disclosed in the detailed description herein. Moreover, all changes and modifications within the technical scope of the claims and the equivalent scope thereof should be construed to be included in the appended claims.