Buoy for injecting fluid in a subterranean void and methods for connecting and disconnecting a fluid passage from a vessel to the buoy
12140001 ยท 2024-11-12
Assignee
Inventors
Cpc classification
E21B43/017
FIXED CONSTRUCTIONS
B63B22/026
PERFORMING OPERATIONS; TRANSPORTING
B63B22/021
PERFORMING OPERATIONS; TRANSPORTING
E21B37/06
FIXED CONSTRUCTIONS
E21B43/0107
FIXED CONSTRUCTIONS
International classification
E21B43/01
FIXED CONSTRUCTIONS
B63B22/02
PERFORMING OPERATIONS; TRANSPORTING
E21B19/00
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
E21B43/017
FIXED CONSTRUCTIONS
Abstract
A buoy accomplishes a fluid connection between a vessel on a water surface and a subsea template located on a seabed via at least one riser. A fluid is transported by the fluid connection from the vessel to the subsea template, and the fluid is injected from the subsea template (120) into a subterranean void via a drill hole. At least one valve in the buoy is controllable from an external site in response to commands so as to shut off the fluid connection from the vessel to the at least one riser.
Claims
1. A buoy configured to accomplish a fluid connection, via at least one riser, from a vessel on a water surface to a subsea template located on a seabed, so as to enable transport of fluid from the vessel to the subsea template for injection of the fluid into a subterranean void via a drill hole from the subsea template to the subterranean void, the buoy comprising: at least one valve configured to allow or shut off a passage of fluid from the vessel to the at least one riser, wherein the buoy comprises a primary communication interface configured to: be connected to an external site positioned at a location being geographically separated from an offshore injection site containing the subsea template and from the vessel, and receive commands from the external site, wherein in response to the received commands, the buoy is configured to, by electrical operation, control the at least one valve to either allow or shut off the passage of fluid from the vessel to the at least one riser.
2. The buoy according to claim 1, wherein the primary communication interface is configured to receive the communication commands in the form of optical signals transmitted via a fiber optic cable from the external site.
3. The buoy according to claim 1, comprising a secondary communication interface configured to: be connected to the vessel, receive commands from the vessel, and wherein in response to the received commands, the buoy is configured to control the at least one valve to either allow or shut off the passage of fluid from the vessel to the at least one riser.
4. The buoy according to claim 1, wherein the at least one valve is configured to automatically shut off the passage of fluid from the vessel to the at least one riser if a fluid-transporting conduit from the vessel is disconnected while the at least one valve is set in a position allowing the passage of fluid through the at least one valve.
5. The buoy according to claim 4, comprising at least one pressure sensor configured to register a respective pressure level of the fluid in the at least one riser between the buoy and the subsea template.
6. The buoy according to claim 5, comprising a control unit communicatively connected to the at least one pressure sensor, and the control unit is configured to control the at least one valve in response to the respective pressure level registered by the at least one pressure sensor in such a manner that a particular valve of the at least one valve is only allowed to be opened if the registered pressure level in the riser controlled by the particular valve lies within a predefined pressure range.
7. The buoy according to claim 5, comprising at least one swivel connector configured to allow a relative rotation between a fluid-transporting output from the vessel and the at least one riser, such that a geo stationary connection is maintainable between the buoy and the at least one riser while a stationary connection is maintained between the buoy and the fluid-transporting output from the vessel irrespective of any rotation movements of the vessel-relative to the at least one riser while the vessel is connected to the buoy via the fluid-transporting output.
8. The buoy according to claim 7, wherein the at least one valve is arranged downstream of the at least one swivel connector with respect to a flow direction of the fluid output from the vessel.
9. The buoy according to claim 1, wherein each of the at least one swivel connector comprises at least one connection port to the fluid-transporting output from the vessel, which at least one connection port comprises a replaceable sealing surface, the position of which is variable along a frustrum-shaped connector member to adjust for varying degrees of wear on the frustrum-shaped connector member and/or on a mating connector member of at least one connection port cooperating with the frustrum-shaped connector member.
10. The buoy according to claim 1, comprising a battery configured to provide electric power for operating the at least one valve.
11. The buoy according to claim 10, comprising a power interface configured to receive electric power from an external site, and the battery is arranged to be charged by the electric power received via the power interface.
12. A method for connecting a passage for a fluid from a vessel on a water surface to a subsea template located on a seabed via a buoy and at least one riser between the buoy and the subsea template, which subsea template is configured to inject the fluid further into a subterranean void via a drill hole, the method comprising: connecting at least one output pipe in the vessel to a respective at least one swivel connector in the buoy; measuring at least one respective pressure level in each of the at least one riser; determining, based on the at least one respective pressure level in each of the at least one riser, a respective equalization pressure for each of the at least one riser; pressurizing each of the at least one output pipe in the vessel to said respective equalization pressure; and thereafter opening, by electrical operation, at least one valve in the buoy to each of the at least one riser in response to commands received from the external site positioned at the location being geographically separated from the offshore injection site containing the subsea template and from the vessel; and thereafter opening at least one valve in the subsea template to each of the at least one riser.
13. The method according to claim 12 wherein the measuring of the at least one respective pressure level in each of the at least one riser and determining the respective equalization pressure for each of the at least one riser comprises: measuring a first respective pressure level in an upper section; measuring a second respective pressure level in a lower section; and determining, the respective equalization pressure for each of the at least one riser as an average value of the first and second respective pressure levels.
14. A method for disconnecting a passage for a fluid from a vessel on a water surface to a subsea template located on a seabed, which subsea template is configured to inject the fluid further into a subterranean void via a drill hole, the vessel being in fluid connection with the subsea template by means of a buoy and at least one riser, the method comprising: while the fluid is being passed from the vessel into the subterranean void, injecting at least one assisting liquid into each of the at least one riser; shutting off the passage of fluid from the vessel to the at least one riser by closing, by electrical operation, a respective at least one valve in the buoy in response to commands received from the external site positioned at the location being geographically separated from the offshore injection site containing the subsea template and from the vessel; measuring a pressure level in each of the at least one riser; continuing to inject the fluid into the subterranean void via the at least one riser until the pressure level in each of the at least one riser has reached an equalization level, and after that the pressure level in each of the at least one riser has reached the equalization level closing a respective at least one valve in the subsea template to each of the at least one riser.
15. The method according to claim 14, comprising closing the respective at least one valve in the subsea template automatically in response the pressure level in each of the at least one riser reaching the equalization level.
16. The method according to claim 14, further comprising: closing the respective at least one valve in the buoy if the buoy becomes disconnected from the vessel while the fluid passes out from the vessel and into the at least one riser.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is now to be explained more closely by means of preferred embodiments, which are disclosed as examples, and with reference to the attached drawings.
(2)
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DETAILED DESCRIPTION
(9) In
(10) The system includes at least one offshore injection site 100, which is configured to receive fluid, e.g. in a liquid phase, from at least one fluid tank 115 of a vessel 110. The offshore injection site 100, in turn, contains a subsea template 120 arranged on a seabed/sea bottom 130. The subsea template 120 is located at a wellhead for a drill hole 140 to the subterranean void 150. The subsea template 140 also contains a utility system configured to cause the fluid from the vessel 110 to be injected into the subterranean void 150 in response to control commands C.sub.cmd. In other words, the utility system is not located onshore, which is advantageous for logistic reasons. For example therefore, in contrast to the above-mentioned Sn?hvit site, there is no need for any umbilicals or similar kinds of conduits to provide supplies to the utility system.
(11) The utility system in the subsea template 120 may contain at least one storage tank. The at least one storage tank holds at least one assisting liquid, which is configured to facilitate at least one function associated with injecting the fluid into the subterranean void 150. The at least one assisting liquid contains a de-hydrating liquid and/or an anti-freezing liquid.
(12) In particular, the at least one storage tank may hold Monoethylene Glycol (MEG). The MEG may be heated in the subsea template 120, and be injected into the subterranean void 150 prior to injecting the fluid, for instance in the form of CO.sub.2 in the liquid phase. The heated MEG removes any CO.sub.2 hydrates in at least one injection riser 171 and 172 connecting the subsea template 120 to a buoy 170, which buoy 170 and risers 171 and 172 are configured to transport the fluid from the vessel 110 to the subsea template 120. Formation of CO.sub.2 hydrates is detrimental because it can lead to blockages in the risers, which, in turn cause overpressure therein. Eventually the risers may burst, and CO.sub.2 will leak into the sea. This has negative environmental effects, leads to replacement cost and forces an interruption in the operation of the injection site 100.
(13) Additionally, MEG held in the at least one storage tank may be used in the subsea template 120 for valve testing, injecting MEG over a valve when starting up after a shut-down and/or flushing.
(14) The injection, e.g. of CO.sub.2, vaporizes formation water which typically surrounds the subsea template 120 and its wellhead into the dry CO.sub.2, especially near the injection wellbore. This increases formation water salinity locally, leading to supersaturation and subsequent salt precipitation. The process is aggravated by capillary and, in some cases, gravity backflow of brine into the dried zone. The accumulated precipitated salt reduces permeability around the injection well, and may cause unacceptably high injection pressures, and consequently reduced injection. The effect depends on formation water salinity and composition, and formation permeability. A MEG injection system of the subsea template 120 preferably contains a storage tank, an accumulator tank an at least one chemical pump.
(15) The above is an issue particularly for an early injection period, before establishing a significant CO.sub.2 plume around the injection well, when formation water backflow during injection stops (it) is more likely to occur.
(16) In
(17) In order to enable remote control from the control site 160, the subsea template 120 contains a communication interface 120c that is communicatively connected to the control site 160. The subsea template 120 is also configured to receive the control commands C.sub.cmd via the communication interface 120c.
(18) Depending on the channel(s) used for forwarding the control commands C.sub.cmd between the control site 160 and the offshore injection site 100, the communication interface 120c may be configured to receive the control commands C.sub.cmd via a submerged fiber-optic and/or copper cable 165, a terrestrial radio link (not shown) and/or a satellite link (not shown). In the latter two cases, the communication interface 120c includes at least one antenna arranged above the water surface 111.
(19) Preferably, the communicative connection between the control site 160 and the subsea template 120 is bi-directional, so that for example acknowledge messages C.sub.ack may be returned to the control site 160 from the subsea template 120.
(20) According to the invention, the offshore injection site 100 includes a buoy 170, for instance of submerged turret loading (STL) type. When inactive, the buoy 170 may be submerged to 30-50 meters depth, and when the vessel 110 approaches the offshore injection site 100 to offload fluid, the buoy 170 and at least one injection riser 171 and 172 connected thereto are elevated to the water surface 111. After that the vessel 110 has been positioned over the buoy 170, this unit is configured to be connected to the vessel 110 and receive the fluid from the vessel's fluid tank(s) 115, for example via a swivel assembly in the buoy 170. The buoy 170 is preferably anchored to the seabed 130 via one or more hold-back clamps 181, 182, 183 and 184, which enable the buoy 170 to elevated and lowered in the water.
(21) Each of the injection risers 171 and 172 respectively is configured to forward the fluid from the buoy 170 to the subsea template 120, which, in turn, is configured to pass the fluid on via the wellhead and the drill hole 140 down to the subterranean void 150.
(22) According to one embodiment of the invention, the subsea template 120 contains a power input interface 120p, which is configured to receive electric energy PE for operating the utility system and/or operating various functions in the buoy 170. The power input interface 120p may be also configured to receive the electric energy PE to be used in connection with operating a well at the wellhead, a safety barrier element of the subsea template 120 and/or a remotely operated vehicle (ROV) stationed on the seabed 130 at the subsea template 120.
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(24) The subsea template 120 contains a valve system that is configured to control the injection of the fluid into the subterranean void 150. The valve system, as such, may be operated by hydraulic means, electric means or a combination thereof. The subsea template 120 preferably also includes at least one battery configured to store electric energy for use by the valve system as a backup to the electric energy PE received directly via the power input interface 120p. More precisely, if the valve system is hydraulically operated, the subsea template 120 contains a hydraulic pressure unit (HPU) configured to supply pressurized hydraulic fluid for operation of the valve system. For example, the HPU may supply the pressurized hydraulic fluid through a hydraulic small-bore piping system. The at least one battery is here configured to store electric backup energy for use by the hydraulic power unit and the valve system.
(25) Alternatively, or additionally, the valve operations may also be operated using an electrical wiring system and electrically controlled valve actuators. In such a case, the subsea template 120 contains an electrical wiring system configured to operate the valve system by means of electrical control signals. Here, the at least one battery is configured to store electric backup energy for use by the electrical wiring system and the valve system.
(26) Consequently, the valve system may be operated also if there is a temporary outage in the electric power supply to the offshore injection site. This, in turn, increases the overall reliability of the system.
(27) Locating the utility system at the subsea template 120 in combination with the proposed remote control from the control site 160 avoids the need for offshore floating installations as well as permanent offshore marine installations. The invention allows direct injection from relatively uncomplicated maritime vessels 110. These factors render the system according to the invention very cost efficient.
(28) According to the invention, further cost savings can be made by avoiding the complex offshore legislation and regulations. Namely, a permanent offshore installation acting as a field center for an offshore field development is bound by offshore legislation and regulations. There are strict safety requirements related to well control especially. For instance, offshore Norway, it is stipulated that floating offshore installations, permanent or temporary, that control well barriers must satisfy the dynamic positioning level 3 (DP3) requirement. This involves extensive requirements in to ensure that the floater remains in position also during extreme events like engine room fires, etc. Nevertheless, the vessel 110 according to the invention does not need to provide any utilities, well or barrier control, for the injection system. Consequently, the vessel 110 may operate under maritime legislation and regulations, which are normally far less restrictive than the offshore legislation and regulations.
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(30) The buoy 170 has at least one pressure sensor, here represented by 221, 222, 223, 224, 225, 226, 227 and 228 arranged in an upper section of a respective riser 171, 172, 173, 174, 175, 176, 177 and 178 connected between the buoy 170 and the subsea template 120 on the seabed 130. The pressure sensors 221, 222, 223, 224, 225, 226, 227 and 228 are configured to register a respective pressure level of the fluid F in the riser 171, 172, 173, 174, 175, 176, 177 and 178 respectively. Preferably, the buoy 170 contains a control unit 210 that is communicatively connected to each of the at least one pressure sensor 221, 222, 223, 224, 225, 226, 227 and 228, for example via a bus cable or a set of individual lines to each respective pressure sensor.
(31) Referring now to
(32) The control unit 210 is configured to control each of the valves 511, 512, 513 and 514 in response to the respective pressure level registered by the pressure sensors 221, 222, 223, 224, 225, 226, 227 and 228 in such a manner that a particular valve is only allowed to be opened if the registered pressure level in the supervised riser being controlled by the particular valve lies within a predefined pressure range.
(33) In
(34) The buoy 170 has a primary communication interface 231, which is configured to be connected to an external site 160, for example as shown in
(35) According to one embodiment of the invention, the primary communication interface 231 is configured to receive the communication commands C.sub.cmd in the form of optical signals transmitted via a fiber optic cable from the external site 160.
(36) According to another embodiment of the invention, the buoy 170 also has a secondary communication interface 232, which is configured to be connected to the vessel 110. The secondary communication interface 232 is configured to receive commands C.sub.cmd from the vessel 110. Analogously, in response to the received commands C.sub.cmd, the buoy 170 is configured to control the valves 511, 512, 513 and 514 to either allow or shut off the passage of fluid F from the vessel 110 to the at least one riser 171, 172, 173, 174, 175, 176, 177 and 178. Consequently, the secondary communication interface 232 provides an alternative and parallel means of controlling the valves 511, 512, 513 and 514 in the buoy 170.
(37) As a safety measure, each of the valves 511, 512, 513 and 514 is preferably configured to automatically shut off the passage of fluid F from the vessel 110 to the risers 171, 172, 173, 174, 175, 176, 177 and 178 if a fluid-transporting conduit from the vessel 110 is disconnected while at least one of the valves 511, 512, 513 and/or 514 is set in a position allowing the passage of fluid F through the valve.
(38) Preferably, the valves 511, 512, 513 and 514 are arranged downstream of the swivel connectors 321, 322, 323, 324, 325 and 326 with respect to a flow direction of the fluid F output from the vessel 110. Namely, this renders it possible to efficiently cutoff the fluid flow on the buoy side whenever needed.
(39) According to one embodiment of the invention, the buoy 170 contains at least one battery 520, which is configured to provide electric power for operating the valves 511, 512, 513 and 514. Thereby, operation of the valves can be ensured also if an external energy supply to the buoy 170 is broken, for example from an onshore power source 180 providing electric power PE via a power line 185.
(40) It is further advantageous if the buoy 170 contains a power interface 240 configured to receive electric power PE from an external site, e.g. as illustrated in
(41)
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(44) The connection port 600 has a replaceable sealing surface 611 whose position is variable along a frustrum-shaped connector member 610 of the connection port 600.
(45) Now, with reference to the flow diagrams in
(46) In
(47) In a subsequent step 720, at least one respective pressure level is measured in each of the risers. Thereafter, in a step 730, a respective equalization pressure is determined based on the at least one respective pressure level in the risers. For example, a first respective pressure level may be measured in an upper section of each risernear the buoy, and a second respective pressure level may be measured in an lower section of each risernear the subsea template 120. The respective equalization pressure for each of the at least one riser may then be determined as an average value of the first and second respective pressure levels.
(48) After that, in a step 740, each of the at least one output pipe in the vessel 110 is pressurized to the respective equalization pressure determined in step 730. A step 750 thereafter checks if the equalization pressure has been reached. If so, a step 760 follows; and otherwise, the procedure loops back and stays in step 750. This adapts the vessel's pressure level to that of the risers, and minimizes the risk of undesired pressure transients when opening the valves between the vessel and the buoy.
(49) In step 760, at least one valve, e.g. 511, 512, 513 and 514 in the buoy 170 to the risers is opened so that the fluid may pass out from the vessel and into the risers.
(50) Finally, in a step 770, at least one valve in the subsea template 120 is opened to each of the risers. Thus, the fluid F may be injected into the subterranean void 150, and the procedure ends.
(51) The procedure described with reference to
(52) While the fluid F is being passed from the vessel 110 and further down into the subterranean void 150, in a step 820 parallel to step 810, at least one assisting liquid injecting into each of the risers. The assisting liquid may be represented by heated chemicals that for example are stored in the vessel 110 and/or in the subsea template 120. The at least one assisting liquid may be adapted to maintain CO.sub.2 in a liquid phase in the risers. This is important for several reasons, for example to maintain a stable density of the fluid F in the risers, to reduce fatigue loads therein, and thus extend their expected lifetime. Maintaining liquid-phase CO.sub.2 and thus pressure in the risers is important for preserving a high water solubility in the CO.sub.2 and thus avoid free water in the riser. Namely, free water may here lead to the creation of CO.sub.2 hydrates, which, in turn, may lead to the occurrence of slug flow in the risers as well as any fatigue loads resulting there from. The at least one assisting liquid may contain MEG, Diethylene Glycol (DEG) and/or Triethylene Glycol (TEG).
(53) After having injected the at least one assisting liquid, and while the fluid F continues to be passed into the subterranean void 150, in a step 830, the passage of fluid F from the vessel 110 to the risers is shut off by closing a respective at least one valve, e.g. 511, 512, 513 and 514 in the buoy 170. For instance, the at least one valve may be closed in response to commands C.sub.cmd received in the buoy 170 from an external site 160.
(54) It is further advantageous that the at least one valve 511, 512, 513 and/or 514 is closed automatically if the buoy 170 becomes disconnectedunintentionallyfrom the vessel 110 while the fluid F is being passed out from the vessel 110 and into the risers. Namely, otherwise, personnel on the vessel 110 might become injured and/or environmental issues may occur.
(55) A respective pressure level in each of the risers is measured while the fluid F from the risers continues to be injected into the subterranean void 150 via the subsea template 120. During this process, the pressure level in each of the risers is measured; and in a step 840, it is checked if the pressure level has reached an equalization level. If so, a step 850 follows; and otherwise, the procedure loops back and stays in step 840.
(56) In step 850, a respective valve in the subsea template 120 to each of the risers is closed. Thereafter the procedure ends.
(57) Preferably, the at least one valve in the subsea template 120 is closed automatically in response the pressure level in the respective riser having reached the equalization level.
(58) Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
(59) The term comprises/comprising when used in this specification is taken to specify the presence of stated features, integers, steps or components. The term does not preclude the presence or addition of one or more additional elements, features, integers, steps or components or groups thereof. The indefinite article a or an does not exclude a plurality. In the claims, the word or is not to be interpreted as an exclusive or (sometimes referred to as XOR). On the contrary, expressions such as A or B covers all the cases A and not B, B and not A and A and B, unless otherwise indicated. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
(60) It is also to be noted that features from the various embodiments described herein may freely be combined, unless it is explicitly stated that such a combination would be unsuitable.
(61) The invention is not restricted to the described embodiments in the figures, but may be varied freely within the scope of the claims.