Fluid machine and operating method thereof
12140143 ยท 2024-11-12
Assignee
Inventors
Cpc classification
F04C28/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid machine and its operating method are provided. The fluid machine (10) includes a main body (1), a screw set (2), a capacity adjustment mechanism (3), an intermediate pressure sensor (5), and a controller (6). The main body (1) includes a low-pressure chamber (11), an intermediate-pressure chamber (12), and a high-pressure chamber (13). The screw set (2) includes a pair of first screws (21) in the low-pressure chamber (11) and a pair of second screws (22) in the high-pressure chamber (13). The capacity adjustment mechanism (4) includes a first slide valve (41) disposed corresponding to the first screws (21) and a second slide valve (42) disposed corresponding to the second screws (22). The intermediate pressure sensor (5) is placed in the intermediate-pressure chamber (12) for obtaining its interior pressure. The controller (6) drives movement of the first slide valve (41) and the second slide valve (42).
Claims
1. A fluid machine, comprising: a main body (1), internally divided into a low-pressure chamber (11), an intermediate-pressure chamber (12), and a high-pressure chamber (13), sequentially interconnected to each other; a screw set (2), comprising a pair of first screws (21) accommodated in the low-pressure chamber (11) and engaged with each other, and a pair of second screws (22) accommodated in the high-pressure chamber (13) and engaged with each other, wherein a first contact line (Z1) is defined between the pair of first screws (21), and a second contact line (Z2) is defined between the pair of second screws (22); a drive module (3), disposed in the intermediate-pressure chamber (12), wherein the drive module (3) is connected and configured to drive one of the first screws (21) and one of the second screws (22) to rotate coaxially; a capacity adjustment mechanism (4), comprising a first slide valve (41) movably disposed corresponding to the first contact line (Z1) and a second slide valve (42) movably disposed corresponding to the second contact line (Z2); an intermediate pressure sensor (5), disposed in the intermediate-pressure chamber (12), wherein the intermediate pressure sensor (5) is configured to obtain an interior pressure of the intermediate-pressure chamber (12); and a controller (6), connected to and configured to drive the first slide valve (41) and the second slide valve (42) to move, wherein the controller (6) is configured to adjust relative position between the first slide valve (41) and the pair of first screws (21), and adjust relative position between the second slide valve (42) and the pair of second screws (22), based on a rotational speed of co-axial rotating of one of the first screws (21) and one of the second screws (22) and a value of the interior pressure; wherein the low-pressure chamber (11) comprises an intake port (16), and the high-pressure chamber (13) comprises an exhaust port (17), each first screw (21) comprises a first suction end (211) and a first discharge end (212) at two ends, each second screw (22) comprises a second suction end (221) and a second discharge end (222) at two ends, the first slide valve (41) comprises a first low-pressure end (411) arranged on one end thereof corresponding to the first suction end (211) and a first radial notch (412) arranged on another end thereof corresponding to the first contact line (Z1), the second slide valve (42) comprises a second low-pressure end (421) arranged on one end thereof corresponding to the second suction end (221) and a second radial notch (422) arranged on another end thereof corresponding to the second contact line (Z2).
2. The fluid machine as claimed in claim 1, wherein when the pair of first screws (21) and the pair of second screws (22) rotate at a fixed rotational frequency, the controller (6) controls the second slide valve (42) to move from between the exhaust port (17) and the second discharge end (222) towards the second suction end (221), and the controller (6) moves the first slide valve (41) from between the intermediate-pressure chamber (12) and the first discharge end (212) towards the first suction end (211), until the interior pressure of the intermediate-pressure chamber (12) is equal to a preset intermediate pressure.
3. The fluid machine as claimed in claim 1, wherein when the pair of first screws (21) and the pair of second screws (22) rotate at a fixed rotational frequency, the first slide valve (41) covers the first suction end (211), one end of the second slide valve (42) is positioned between the second suction end (221) and the second discharge end (222), and another end of the second slide valve (42) is positioned between the exhaust port (17) and the second discharge end (222), the controller (6) controls the first radial notch (412) to be positioned at a designated position between the first suction end (211) and the first discharge end (212), then the controller (6) controls the second slide valve (42) to move towards the second suction end (221) or the second discharge end (222) until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to a preset intermediate pressure.
4. The fluid machine as claimed in claim 1, wherein the first radial notch (412) is positioned between the first suction end (211) and a midpoint of the pair of first screws (21), and one end of the second slide valve (42) is positioned between the second suction end (221) and the second discharge end (222), and another end of the second slide valve (42) is positioned between the exhaust port (17) and the second discharge end (222), when the rotational speed of the pair of first screws (21) and the pair of second screws (22) is increased to a preset rotational speed for constant-speed rotation, the controller (6) controls the first radial notch (412) to be positioned at a designated position between the first suction end (211) and the first discharge end (212), then moves the second slide valve (42) towards the second suction end (221) or the second discharge end (222), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to a preset intermediate pressure.
5. An operating method of a fluid machine, the operating method comprising: A) providing the fluid machine of claim 1, positioning the first slide valve (41) between the intermediate-pressure chamber (12) and the first discharge end (212), and positioning the second slide valve (42) between the exhaust port (17) and the second discharge end (222), wherein the drive module (3) drives one of the first screws (21) and one of the second screws (22) to rotate at a preset rotational speed with a fixed frequency; B) the controller (6) controlling the second slide valve (42) to move from between the exhaust port (17) and the second discharge end (222) towards the second suction end (221); and C) the controller (6) controlling the first slide valve (41) to move from between the intermediate-pressure chamber (12) and the first discharge end (212) towards the first suction end (211), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to a preset intermediate pressure.
6. The operating method as claimed in claim 5, further comprising E) after the C), wherein the E) comprises the controller (6) controlling the first slide valve (41) to move towards the first discharge end (212) and the second slide valve (42) to move towards the second suction end (221), stopping the drive module (3), and after one of the first screws (21) and one of the second screws (22) stop rotating, positioning the first slide valve (41) between the intermediate-pressure chamber (12) and the first discharge end (212), and positioning the second slide valve (42) between the exhaust port (17) and the second discharge end (222).
7. The operating method as claimed in claim 6, further comprising D) between the C) and the E), wherein the D) comprises when the first slide valve (41) moves to cover the first suction end (211), and a length of the second slide valve (42) between the second suction end (221) and the second discharge end (222) is equal to or less than 80% of a total length of the second slide valve (42), and the interior pressure of the intermediate-pressure chamber (12) is not equal to the preset intermediate pressure, the controller (6) controlling the first radial notch (412) to be positioned at a designated position between the first suction end (211) and the first discharge end (212), the controller (6) then controlling the second slide valve (42) to move towards the second suction end (221) or the second discharge end (222), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure, wherein the designated position is calculated based on a pressure at the intake port (16) and the interior pressure of the intermediate-pressure chamber (12).
8. An operating method of a fluid machine, the operating method comprising: F) providing the fluid machine of claim 1, positioning the first slide valve (41) between the intermediate-pressure chamber (12) and the first discharge end (212), and positioning the second slide valve (42) between the exhaust port (17) and the second discharge end (222), wherein the drive module (3) drives one of the first screws (21) and one of the second screws (22) to rotate at a preset rotational speed with a fixed frequency; G) the controller (6) controlling the first slide valve (41) to move from the first discharge end (212) towards the first suction end (211) until the first slide valve (41) covers the first suction end (211), and the second slide valve (42) to move from the second discharge end (222) towards the second suction end (221) such that one end of the second slide valve (42) is positioned between the second suction end (221) and the second discharge end (222), and another end of the second slide valve (42) is positioned between the exhaust port (17) and the second discharge end (222); and H) the controller (6) controlling the first radial notch (412) to be positioned at a designated position between the first suction end (211) and the first discharge end (212), then controlling the second slide valve (42) to move towards either the second suction end (221) or the second discharge end (222), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure.
9. The operating method as claimed in claim 8, wherein the H) further comprises a length of the second slide valve (42) between the second suction end (221) and the second discharge end (222) is equal to or less than 80% of a total length of the second slide valve (42), and the designated position is determined through calculations from a pressure at the intake port (16) and the interior pressure of the intermediate-pressure chamber (12); the operating method further comprises J) after the H), wherein the J) comprises the controller (6) controlling the first slide valve (41) to move towards the first discharge end (212) and the second slide valve (42) to move towards the second suction end (221), stopping the drive module (3), and after one of the first screws (21) and one of the second screws (22) stop rotating, positioning the first slide valve (41) between the intermediate-pressure chamber (12) and the first discharge end (212), and positioning the second slide valve (42) between the exhaust port (17) and the second discharge end (222).
10. The operating method as claimed in claim 9, further comprising I1) between the H) and the J), wherein the I1) comprises when the length of the second slide valve (42) between the second suction end (221) and the second discharge end (222) is equal to 80% of the total length of the second slide valve (42), and the interior pressure of the intermediate-pressure chamber (12) remains above the preset intermediate pressure, the controller (6) controlling the second slide valve (42) to continue moving towards the second suction end (221), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure.
11. The operating method as claimed in claim 10, further comprising I2) between the H) and the I1), wherein the I) comprises when the second slide valve (42) covers the second suction end (221) and the interior pressure of the intermediate-pressure chamber (12) remains higher than the preset intermediate pressure, the controller (6) controlling the first slide valve (41) to move away from the first suction end (211) towards the first discharge end (212), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure.
12. An operating method of a fluid machine, the operating method comprising: K) providing the fluid machine of claim 1, positioning the first radial notch (412) between the first suction end (211) and a midpoint of the pair of first screws (21), the drive module (3) driving one of the first screws (21) and one of the second screws (22) to accelerate to rotate at a low rotational speed; L) the controller (6) controlling the second slide valve (42) to move from the second discharge end (222) towards the second suction end (221), such that one end of the second slide valve (42) is positioned between the second suction end (221) and the second discharge end (222), and another end of the second slide valve (42) is positioned between the exhaust port (17) and the second discharge end (222), the drive module (3) then continuing to accelerate one of the first screws (21) and one of the second screws (22) to a preset rotational speed for constant-speed rotation; and M) the controller (6) positioning the first radial notch (412) at a designated position between the first suction end (211) and the first discharge end (212), then controlling the second slide valve (42) to move towards either the second suction end (221) or the second discharge end (222), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to a preset intermediate pressure.
13. The operating method as claimed in claim 12, wherein the M) further comprises a length of the second slide valve (42) between the second suction end (221) and the second discharge end (222) is equal to or less than 80% of a total length of the second slide valve (42), the designated position is determined through calculations from a pressure at the intake port (16) and the interior pressure of the intermediate-pressure chamber (12); the operating method further comprises O) after the M), wherein the O) comprises the drive module (3) driving one of the first screws (21) and one of the second screws (22) to decelerate to a low rotational speed, stopping the drive module (3), and after one of the first screws (21) and one of the second screws (22) stop rotating, positioning the first radial notch (412) between the first suction end (211) and a midpoint of the pair of first screws (21).
14. The operating method as claimed in claim 13, further comprising N1) between the M) and the O), wherein the N1) comprises when a length of the second slide valve (42) between the second suction end (221) and the second discharge end (222) is equal to 80% of the total length of the second slide valve (42) and the interior pressure of the intermediate-pressure chamber (12) remains above the preset intermediate pressure, the controller (6) controlling the second slide valve (42) to continue moving towards the second suction end (221), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure.
15. The operating method as claimed in claim 14, further comprising N2) between the M) and the N1), wherein the N2) comprises when the second slide valve (42) covers the second suction end (221) and the interior pressure of the intermediate-pressure chamber (12) remains above the preset intermediate pressure, the controller (6) controlling the first slide valve (41) to move away from the first suction end (211) towards the first discharge end (212), until the intermediate pressure sensor (5) detects that the interior pressure of the intermediate-pressure chamber (12) is equal to the preset intermediate pressure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(20) The detailed description and technical content related to the present disclosure are explained in conjunction with the drawings below. However, the attached drawings are only for illustrative purposes and are not meant to limit the present disclosure.
(21) Please refer to
(22) As shown in
(23) As shown in
(24) Additionally, the pair of first screws 21 is provided with a first suction end 211 and a first discharge end 212 at two ends, and the pair of second screws 22 is provided with a second suction end 221 and a second discharge end 222 at two ends.
(25) A fluid (such as refrigerant, coolant, etc.) starts from the intake port 16 and sequentially passes through the low-pressure chamber 11, the first suction ends 211 of the first screws 21, the first discharge ends 212 of the first screws 21, the intermediate-pressure chamber 12, the high-pressure chamber 13, the second suction ends 221 of the second screws 22, and the second discharge ends 222 of the second screws 22, and is finally expelled from the exhaust port 17. Because the fluid is successively compressed by the first screws 21 and the second screws 22, the fluid pressure in the low-pressure chamber 11, the intermediate-pressure chamber 12, and the high-pressure chamber 13 is respectively at low, intermediate, and high pressures.
(26) Moreover, the fluid machine 10 of this disclosure further includes an evaporator (not illustrated) and a temperature sensor (not illustrated) installed on the evaporator. The fluid flows through the low-pressure chamber 11, the intermediate-pressure chamber 12, the high-pressure chamber 13, and the evaporator (not illustrated). The temperature sensor or a pressure sensor (not illustrated) is used to detect and obtain the temperature and pressure of the evaporator. The aforementioned temperature could be a target temperature set for the evaporator or an actual temperature of the environment that the evaporator has created. The controller may use the measured temperature and pressure to calculate a saturation temperature of the refrigerant, thereby controlling the capacity adjustment mechanism 4.
(27) As shown in
(28) In this embodiment, there is one drive shaft 32 that co-axially drives both one of the first screws 21 and one of the second screws 22. However, this configuration is not limiting; there may be two drive shafts, with rotational axes of both the drive shafts 32 aligned on the same line. In such a case, one drive shaft 32 connects to the motor 31 and one of the first screws 21, and the other drive shaft 32 connects to the motor 31 and one of the second screws 22. This setup independently drives both one of the first screws 21 and one of the second screws 22 to rotate coaxially.
(29) As shown in
(30) The detailed explanation is as follows. One end of the first slide valve 41 is provided with a first low-pressure end 411 arranged corresponding to the first suction end 211, and the other end of the first slide valve 41 is provided with a first radial notch 412 arranged corresponding to the first contact line Z1. The more the first slide valve 41 covers a surface of the pair of first screws 21, the larger a working area of the pair of first screws 21, and the higher a refrigerant suction pressure. The first radial notch 412 may be arranged corresponding to any groove location within spiral grooves of the pair of first screws 21, thereby enabling control over when the low-pressure chamber 11 begins to exhaust and an exhaust pressure at which this exhaust happens. The closer a position of the first radial notch 412 is to the first discharge end 212, the greater the exhaust pressure.
(31) Additionally, one end of the second slide valve 42 is provided with a second low-pressure end 421 arranged corresponding to the second suction end 221, and the other end of the second slide valve 42 is provided with a second radial notch 422 arranged corresponding to the second contact line Z2. The more the second slide valve 42 covers an area of the second screws 22, the larger a working area for the second screws 22, and the higher the refrigerant suction pressure. The second radial notch 422 may be positioned corresponding to any groove location within spiral grooves of the pair of the second screws 22, thereby controlling when the high-pressure chamber 13 begins to exhaust and an exhaust pressure at which this exhaust happens. The closer a position of the second radial notch 422 is to the second discharge end 222, the greater the exhaust pressure.
(32) As shown in
(33) Moreover, a pressure sensor (not illustrated) is also installed inside the intake port 16, which is used to sense and obtain a pressure at the intake port 16.
(34) As shown in
(35)
(36) Second, as shown in step B of
(37) Third, as shown in step C of
(38) Fourth, as shown in step D of
(39) The designated position is determined by the controller 6 through calculations from the signals of the pressure at the intake port 16, the refrigerant saturation temperature at the evaporator, and the interior pressure of the intermediate-pressure chamber 12.
(40) Moreover, step D is a special case and may not always occur. It may be omitted depending on the actual operating method of the fluid machine 10 of the present disclosure.
(41) As shown in step E of
(42) Thus, due to the stop positions of the first slide valve 41 and the second slide valve 42 being incorrect, when the drive module 3 is started again and drives the first screw 21 and the second screw 22 to rotate, it may cause excessive structural load on the screw set 2 and the drive module 3 or excessive exhaust pressure at the first discharge end 212, leading to damage to the fluid machine 10.
(43) As shown in
(44) Second, as shown in step G of
(45) Third, as shown in step H of
(46) In step H, the length of the second slide valve 42 between the second suction end 221 and the second discharge end 222 is equal to or less than 80% of the total length of the second slide valve 42. This means that the second slide valve 42 covers 80% or less of the screw area of the pair of second screws 22, reserving at least 20% of the screw area for adjusting the interior pressure of the intermediate-pressure chamber 12. This is to prevent the interior pressure of the intermediate-pressure chamber 12 from continuing to rise and becoming unadjustable. The designated position is determined by the controller 6 through calculations using the signals of the pressure at the intake port 16, the refrigerant saturation temperature of the evaporator, and the interior pressure of the intermediate-pressure chamber 12.
(47) Fourth, as shown in step I1 of
(48) Additionally, when the intermediate pressure sensor 5 detects that the interior pressure of the intermediate-pressure chamber 12 is below the preset intermediate pressure, the controller 6 directs the second slide valve 42 to move from the second suction end 221 towards the second discharge end 222, thereby reducing the suction volume of the pair of second screws 22 until the intermediate pressure sensor 5 detects that the interior pressure of the intermediate-pressure chamber 12 is equal to the preset intermediate pressure.
(49) Fifth, as shown in step I2 of
(50) Furthermore, steps I1 and I2 are special cases and may not always occur. Steps I1 and I2 may be omitted depending on the actual operating method of the fluid machine 10 of this disclosure.
(51) Sixth, as shown in step J of
(52) As a result, due to the stop positions of the first slide valve 41 and the second slide valve 42 being incorrect, when the drive module 3 is started again and drives the first screw 21 and the second screw 22 to rotate, it may cause excessive structural load on the screw set 2 and the drive module 3 or excessive exhaust pressure at the first discharge end 212, leading to damage to the fluid machine 10.
(53) As shown in
(54) Second, as shown in step L of
(55) The aforementioned low rotational speed refers to the rotational speed of the pair of first screws 21 and the pair of second screws 22 gradually increasing from zero to between one-third to one-half of the preset rotational speed. For example, if the preset rotational speed is between 1200 to 4200 rpm, then the low rotational speed is between 400 to 2100 rpm, although this disclosure is not limited in this regard.
(56) Furthermore, as the rotational speed of one of the first screws 21 and one of the second screws 22 continues to increase to reach the preset rotational speed for constant-speed rotation, but the refrigerant saturation temperature of the evaporator approaches the refrigerant evaporation temperature, one of the first screws 21 and one of the second screws 22 maintain or slightly reduce their speed for constant-speed rotation based on the current speed.
(57) Third, as shown in step M of
(58) In step M, the length of the second slide valve 42 between the second suction end 221 and the second discharge end 222 is equal to or less than 80% of the total length of the second slide valve 42. This means the second slide valve 42 covers 80% or less of the screw area of the pair of second screws 22, leaving at least 20% of the screw area available for adjusting the interior pressure of the intermediate-pressure chamber 12. This arrangement prevents the subsequent inability to adjust the interior pressure of the intermediate-pressure chamber 12 as the interior pressure of the intermediate-pressure chamber 12 continues to rise. The designated position for this adjustment is calculated by the controller 6 using the signals of the pressure at the intake port 16, the refrigerant saturation temperature of the evaporator, and the interior pressure of the intermediate-pressure chamber 12.
(59) Fourth, as shown in step N1 of
(60) Furthermore, when the intermediate pressure sensor 5 detects that the interior pressure of the intermediate-pressure chamber 12 is below the preset intermediate pressure, the controller 6 controls the second slide valve 42 to move from the second suction end 221 towards the second discharge end 222, thereby decreasing the suction volume of the pair of second screws 22 until the interior pressure of the intermediate-pressure chamber 12 is equal to the preset intermediate pressure.
(61) Fifth, as shown in step N2 of
(62) Additionally, steps N1 and N2 are special cases and may not always occur. Steps N1 and N2 may be omitted depending on the actual operating method of the fluid machine 10 of this disclosure.
(63) Sixth, as shown in step O of
(64) The drive module 3 is then stopped, and after one of the first screws 21 and one of the second screws 22 stop rotating, the lubricating fluid ceases to be injected into the intermediate-pressure chamber 12 and the high-pressure chamber 13. The first radial notch 412 is positioned between the first suction end 211 and the midpoint of the pair of first screws 21.
(65) Consequently, due to the incorrect stop position of the first radial notch 412, the next time the drive module 3 is started and drives one of the first screws 21 and one of the second screws 22 to rotate, it may cause excessive structural load on the screw set 2 and the drive module 3 or excessive exhaust pressure at the first discharge end 212, leading to damage to the fluid machine 10.
(66) A related-art fluid machine has not taken into account the interior pressure of the intermediate-pressure chamber, leading to situations where, when the interior pressure of the intermediate-pressure chamber is too high, an economizer connected to both the intermediate-pressure chamber and the high-pressure chamber cannot inject the lubricating fluid. This results in abnormal oil supply to the second screws, thereby reducing efficiency.
(67) In comparison, as illustrated from
(68) In summary, the fluid machine and the operating method presented in this disclosure have not been seen in similar products nor publicly used before. They possess industrial applicability, novelty, and an inventive step, fully meeting the requirements for a patent application. Therefore, an application is submitted in accordance with patent law to protect the rights of the inventor.