METHODS FOR INSTALLING RISERS IN A FLUID INJECTION SYSTEM
20240368947 · 2024-11-07
Inventors
Cpc classification
B63B35/4413
PERFORMING OPERATIONS; TRANSPORTING
B63B22/026
PERFORMING OPERATIONS; TRANSPORTING
E21B17/015
FIXED CONSTRUCTIONS
E21B36/00
FIXED CONSTRUCTIONS
E21B43/013
FIXED CONSTRUCTIONS
E21B37/00
FIXED CONSTRUCTIONS
E21B43/0107
FIXED CONSTRUCTIONS
E21B33/0355
FIXED CONSTRUCTIONS
International classification
Abstract
A riser (171) to be arranged for injecting fluid from a vessel on a water surface (111) into a subterranean void (150) beneath a seabed (130) is attached to a buoy (170) as follows. An ROV (350) is controlled to attach a winch wire (320) to a head end (300) of the riser (171). Then, the ROV (350) is controlled to lead the winch wire (320) via the buoy (170) to a winch unit (330) on a seabed (130) below the buoy (170). Thereafter, the winch unit (330) is controlled to pull up the head end (300) of the riser (171) to a bottom side of the buoy (170). Finally, the ROV (350) is 10 controlled to connect the head end (300) of the riser (171) to a connector arrangement (210) in the bottom of the buoy (170).
Claims
1. A method of attaching at least one riser to a buoy, which buoy and at least one riser are to be arranged for injecting fluid from a vessel on a water surface into a subterranean void beneath a seabed, the method comprising: controlling a remote operated vehicle to attach a winch wire to a head end of a first riser of the at least one riser, controlling the remote operated vehicle to lead the winch wire via the buoy to a winch unit on a seabed below the buoy, controlling the winch unit to pull up the head end of the first riser to a bottom side of the buoy, and controlling the remote operated vehicle to connect the head end of the first riser to a first connector arrangement in the bottom of the buoy.
2. The method according to claim 1, further comprising: controlling the remote operated vehicle to attach the winch wire to a head end of a second riser of the at least one riser, controlling the remote operated vehicle to lead the winch wire via the buoy to the winch unit on the seabed below the buoy, controlling the winch unit to pull up the head end of the second riser to the bottom side of the buoy, and controlling the remote operated vehicle to connect the head end of the second riser to a second connector arrangement in the bottom of the buoy.
3. A method of attaching at least one riser to a subsea template on a seabed, which at least one riser is connected to a buoy for receiving fluid from a vessel on a water surface, and which at least one riser is to be arranged for feeding the received fluid to the subsea template for injection into a subterranean void beneath a seabed, the method comprising: controlling a remote operated vehicle to steer an emitting end of a base section of a first riser of the at least one riser to a first template guide member on the subsea template, controlling the remote operated vehicle to feed the emitting end of the base section of the first riser via the first template guide member to a first sleeve member having first penetration means configured to penetrate the first riser so as to cause the first penetration means to penetrate the first riser in the emitting end of the base section and create a first opening in the first riser, and controlling the remote operated vehicle to connect the first sleeve member to a first injection valve tree comprised in the subsea template, which first injection valve tree is in fluid connection with a first wellhead for a drill hole to the subterranean void.
4. The method according to claim 3, wherein the method further comprises: controlling the remote operated vehicle to steer an emitting end of a base section of a second riser of the at least one riser to a second template guide member on the subsea template, controlling the remote operated vehicle to feed the emitting end of the base section of the second riser via the second template guide member to a second sleeve member having second penetration means configured to penetrate the second riser so as to cause the second penetration means to penetrate the second riser in the emitting end of the base section and create a first opening in the second riser, and controlling the remote operated vehicle to connect the second sleeve member to a second injection valve tree comprised in the subsea template, which second injection valve tree is in fluid connection with a second wellhead for a drill hole to the subterranean void.
5. The method according to claim 4, wherein the method further comprises: controlling the remote operated vehicle to steer the first riser against a third penetration means of a third sleeve member, which third penetration means is configured to penetrate the first riser so as to cause the third penetration means to penetrate the base section of the first riser and create a second opening in the first riser, and controlling the remote operated vehicle to connect the third sleeve member to a third injection valve tree comprised in the subsea template, which third injection valve tree is in fluid connection with a third wellhead for a drill hole to the subterranean void.
6. The method according to claim 5, wherein the method further comprises: controlling the remote operated vehicle to steer the second riser against a fourth penetration means of a fourth sleeve member, which fourth penetration means is configured to penetrate the second riser so as to cause the fourth penetration means to penetrate the base section of the second riser and create a second opening in the second riser, and controlling the remote operated vehicle to connect the fourth sleeve member to a fourth injection valve tree comprised in the subsea template, which fourth injection valve tree is in fluid connection with a fourth wellhead for a drill hole to the subterranean void.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The invention is now to be explained more closely by means of preferred embodiments, which are disclosed as examples, and with reference to the attached drawings.
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] In
[0038] The system includes at least one offshore injection site 100, which is configured to receive fluid, e.g. in a liquid phase, from at least one fluid tank 115 of a vessel 110. The offshore injection site 100, in turn, contains a subsea template 120 arranged on a seabed/sea bottom 130. The subsea template 120 is located at a wellhead for a drill hole 140 to the subterranean void 150. The subsea template 140 may also contain a utility system configured to cause the fluid from the vessel 110 to be injected into the subterranean void 150 in response to control commands C.sub.cmd. In other words, the utility system is not located onshore, which is advantageous for logistic reasons. For example therefore, in contrast to the above-mentioned Snhvit site, there is no need for any umbilicals or similar kinds of conduits to provide supplies to the utility system.
[0039] The utility system in the subsea template 120 may contain at least one storage tank. The at least one storage tank holds at least one assisting liquid, which is configured to facilitate at least one function associated with injecting the fluid into the subterranean void 150. The at least one assisting liquid contains a de-hydrating liquid and/or an anti-freezing liquid.
[0040] In
[0041] In order to enable remote control from the control site 160, the subsea template 120 preferably contains a communication interface 120c that is communicatively connected to the control site 160. The subsea template 120 is also configured to receive the control commands C.sub.cmd via the communication interface 120c.
[0042] Depending on the channel(s) used for forwarding the control commands C.sub.cmd between the control site 160 and the offshore injection site 100, the communication interface 120c may be configured to receive the control commands C.sub.cmd via a submerged fiber-optic and/or copper cable 165, a terrestrial radio link (not shown) and/or a satellite link (not shown). In the latter two cases, the communication interface 120c includes at least one antenna arranged above the water surface 111.
[0043] Preferably, the communicative connection between the control site 160 and the subsea template 120 is bi-directional, so that for example acknowledge messages C.sub.ack may be returned to the control site 160 from the subsea template 120.
[0044] According to the invention, the offshore injection site 100 includes a buoy 170, for instance of submerged turret loading (STL) type. When inactive, the buoy 170 may be submerged to 30-50 meters depth, and when the vessel 110 approaches the offshore injection site 100 to offload fluid, the buoy 170 and at least one injection riser 171 and 172 connected thereto are elevated to the water surface 111. After that the vessel 110 has been positioned over the buoy 170, this unit is configured to be connected to the vessel 110 and receive the fluid from the vessel's fluid tank(s) 115, for example via a swivel assembly in the buoy 170. The buoy 170 is preferably anchored to the seabed 130 via one or more hold-back clamps 181, 182, 183 and 184, which enable the buoy 170 to elevated and lowered in the water.
[0045] Each of the injection risers 171 and 172 respectively is configured to forward the fluid from the buoy 170 to the subsea template 120, which, in turn, is configured to pass the fluid on via the wellhead and the drill hole 140 down to the subterranean void 150.
[0046] According to one embodiment of the invention, the subsea template 120 contains a power input interface 120p, which is configured to receive electric energy P.sub.E for operating the utility system and/or operating various functions in the buoy 170. The power input interface 120p may be also configured to receive the electric energy P.sub.E to be used in connection with operating a well at the wellhead, a safety barrier element of the subsea template 120 and/or a remotely operated vehicle (ROV) stationed on the seabed 130 at the subsea template 120.
[0047]
[0048] The subsea template 120 contains a valve system that is configured to control the injection of the fluid into the subterranean void 150. The valve system, as such, may be operated by hydraulic means, electric means or a combination thereof. The subsea template 120 preferably also includes at least one battery configured to store electric energy for use by the valve system as a backup to the electric energy P.sub.E received directly via the power input interface 120p. More precisely, if the valve system is hydraulically operated, the subsea template 120 contains a hydraulic pressure unit (HPU) configured to supply pressurized hydraulic fluid for operation of the valve system. For example, the HPU may supply the pressurized hydraulic fluid through a hydraulic small-bore piping system. The at least one battery is here configured to store electric backup energy for use by the hydraulic power unit and the valve system.
[0049] Alternatively, or additionally, the valve operations may also be operated using an electrical wiring system and electrically controlled valve actuators. In such a case, the subsea template 120 contains an electrical wiring system configured to operate the valve system by means of electrical control signals. Here, the at least one battery is configured to store electric backup energy for use by the electrical wiring system and the valve system.
[0050] Consequently, the valve system may be operated also if there is a temporary outage in the electric power supply to the offshore injection site. This, in turn, increases the overall reliability of the system.
[0051] Locating the utility system at the subsea template 120 in combination with the proposed remote control from the control site 160 avoids the need for offshore floating installations as well as permanent offshore marine installations. The invention allows direct injection from relatively uncomplicated maritime vessels 110. These factors render the system according to the invention very cost efficient.
[0052] According to the invention, further cost savings can be made by avoiding the complex offshore legislation and regulations. Namely, a permanent offshore installation acting as a field center for an offshore field development is bound by offshore legislation and regulations. There are strict safety requirements related to well control especially. For instance, offshore Norway, it is stipulated that floating offshore installations, permanent or temporary, that control well barriers must satisfy the dynamic positioning level 3 (DP3) requirement. This involves extensive requirements in to ensure that the floater remains in position also during extreme events like engine room fires, etc. Nevertheless, the vessel 110 according to the invention does not need to provide any utilities, well or barrier control, for the injection system. Consequently, the vessel 110 may operate under maritime legislation and regulations, which are normally far less restrictive than the offshore legislation and regulations.
[0053]
[0054] Referring again to
[0055] Moreover, the system includes at least one riser, here exemplified by 171 and 172 respectively, which interconnect the buoy 170 and the subsea template 120. Each of the at least one riser 171 and 172 is configured to transport the fluid from the buoy 170 to the subsea template 120.
[0056] Specifically, each of the at least one riser 171 and 172 is detachably connected to a bottom surface of the buoy 170 by means of a connector arrangement 210.
[0057] The connector arrangement 210 includes a buoy guide member 510 configured to automatically steer a connector member 570 towards the buoy guide member 510 when the connector member 570 is moved towards the buoy guide member 510. The connector member 570 is attached in a head end 300 of the riser 171 to be connected to the buoy 170. The connector arrangement 210 further includes a mating member 550, for example embodied as so-called fingers, configured to attach a first sealing surface S70 of the connector member 570 to a second sealing surface S10 of the buoy guide member 510 when said head end 300 has been moved such that the connector member 570 contacts the buoy guide member 510. Additionally, the connector arrangement 210 includes a locking member 560 configured to lock the first and second sealing surfaces S70 and S10 to one another when these surfaces are aligned with one another.
[0058] Preferably, the connector arrangement 210 contains one collet connector for each riser to be connected to the buoy 170. In addition to the elements mentioned above, the collet connector typically also includes a seal gasket 530, which is arranged between the first and second sealing surfaces S70 and S10 to further reduce the risk of leakages.
[0059]
[0060] Here, the head end 300 of the riser 171 to be connected contains a plug member 317 covering the first sealing surface S70. Thus, water is and prevented from entering into the riser 171 before the riser 171 has been connected to the buoy 170. In addition to that, the head end 300 of the riser 171 to be connected preferably includes a drag-eye member 305, which facilitates connecting a winch wire to the head end 300 and pulling the riser 171 up to the buoy 170 as described below.
[0061] As illustrated in
[0062] Referring now to
[0063] Preferably, the fluid injection system includes an ROV 350 that is configured to be remote controlled to attach the winch wire 320 to the head end 300 of the riser 171. Further preferably, the ROV 350 is configured to disconnect the plug member 317 from the first sealing surface S70 of the connector member 570 in the head end 300 of the riser 171; and thereafter, connect the riser 171 to the buoy 170.
[0064] According to one embodiment of the invention, the buoy 170 contains at least one connector arrangement in addition to the above-mentioned connector arrangement 210, which at least one additional connector arrangement is configured to connect a respective riser to the buoy 170. Thus, for example a second riser 172 can be connected between the buoy 170 and the subsea template 120 as illustrated in
[0065] Specifically therefore, according to one embodiment of the invention, a method involves controlling the ROV 350 to attach the winch wire 320 to a head end 300 of a second riser 172; controlling the ROV 350 to lead the winch wire 320 via the buoy 170 to the winch unit 330 on the seabed 130 below the buoy 170. Thereafter, method involves controlling the winch unit 330 to pull up the head end 300 of the second riser 172 to the bottom side of the buoy 170. Subsequently, the ROV 350 is controlled to connect the head end 300 of the second riser 172 to a second connector arrangement 210 in the bottom of the buoy 170.
[0066] Referring now to the flow diagram of
[0067] In a first step 610, the ROV 350 is controlled to attach the winch wire 320 to the head end 300 of the riser 171.
[0068] Then, in a step 620, the ROV 350 is controlled to lead the winch wire 320 via the buoy 170 to the winch unit 330 on the seabed 130 below the buoy 170.
[0069] Subsequently, in a step 630, the winch unit 330 is controlled to pull up the head end 300 of the riser (171) to a bottom side of the buoy 170.
[0070] Finally, in a step 640 thereafter, the ROV 350 is controlled to connect the head end 300 of the riser 171 to the connector arrangement 210 in the bottom of the buoy 170.
[0071]
[0072] As illustrated in
[0073] According to one embodiment of the invention, the subsea template 120 contains an injection valve tree 460, which is in fluid connection with the wellhead 470 for the drill hole 140. The subsea template 120 also contains a sleeve member 440 having penetration means 441, e.g. represented by a pipe-piece extending substantially orthogonally relative to an extension of the sleeve member 440, which penetration means 441 is configured to penetrate the riser 171 in the emitting end 412 of the base section 410. As a result, when the emitting end 412 of the base section 410 is inserted into the sleeve member 440 the penetration means 441 will create an opening in the riser 171. This opening, in turn, is connectable to the injection valve tree 460.
[0074] Preferably, a vertical connector extending from the penetration means 441 has a relatively large tolerance for deviation, say allowing up to 5-10 degrees misalignment. Namely, this allows for a useful flexibility when installing the riser 171 in the subsea template 120. Tolerance budgets are estimated based upon accuracy of fabrication, assembly and installation, and flexibility in the piping and misalignment acceptance in the connectors used.
[0075] It is preferable if the sleeve member 440 contains, or is associated with, at least one guide member, which is exemplified by 432 in
[0076] It is preferable if the subsea template 120 contains a clamping member 431 arranged to hold down the base section 410 so that it is kept parallel to the seabed 130.
[0077]
[0078]
[0079] Here, after connecting the first riser 171 as described above with reference to
[0080]
[0081]
[0082] Here, after connecting the first and second risers 171 and 172 as described above with reference to
[0083] Subsequently, the ROV 350 is controlled to steer the second riser 172 against a fourth penetration means 441.sub.4 of a fourth sleeve member 440.sub.4. The fourth penetration means 441.sub.4 is configured to penetrate the second riser 172 so as to cause the fourth penetration means 441.sub.4 to penetrate the base section 410.sub.2 of the second riser 172 and create a second opening in the second riser 172. After that, the ROV 350 is controlled to connect the fourth sleeve member 440.sub.4 to a fourth injection valve tree 460.sub.4 in the subsea template 120. The fourth injection valve tree 460.sub.4, in turn, is in fluid connection with a fourth wellhead 470.sub.4 for a drill hole 140 to the subterranean void 150.
[0084] Preferably, in each of the embodiments illustrated in
[0085] Referring now to the flow diagram of
[0086] In a first step 710, the ROV 350 is controlled to steer the emitting end 412 of the base section 410 of the riser 171 to the template guide member 432 on the subsea template 120.
[0087] Thereafter, in a step 720, the ROV 350 is controlled to feed the emitting end 412 of the base section 410 of the riser 171 via the template guide member 432 to the sleeve member 440, which has penetration means 441 configured to penetrate the riser 171. Consequently, when the second end 412 of the base section 410 is fed into the sleeve member 440, the penetration means 441 is caused to penetrate the riser 171 in the second end 412 and create an opening in the riser 171.
[0088] Finally, in a subsequent step 730, the ROV 350 is controlled to connect the sleeve member 440 to the injection valve tree 460 in the subsea template 120.
[0089] According to one embodiment of the invention, the subsea template 120 contains a jumper pipe 450 having a general U-shape, which is configured to establish a fluid connection between the opening in the riser 171 and the injection valve tree 460. An advantage with the jumper pipe 450 exclusively being a pipe element is that can be made flexible enough to meet the tolerance requirements for making successful connection.
[0090] However, the jumper pipe 450 may also act as a injection choke bridge. This means that the jumper pipe 450 includes a choke valve and instrumentation for controlling the injection of the fluid. The jumper pipe 450 is designed with such design tolerances that it is attachable both onto the vertical connector extending from the penetration means 441 and the valve tree 460. Preferably, this connection also includes a valve 445, e.g. of ball or gate type, such that a rate of the fluid flow into the injection valve tree 460 can be regulated, and shut off if needed. It is advantageous if the valve 445 is configured to be operable by the ROV 350.
[0091] It is further preferable if the subsea template 120 contains at least one heating unit. In
[0092] Referring now to the flow diagram of
[0093] In a first step 910, the heating unit 480 is controlled to heat at least one portion of the base section 410. A subsequent step 920 checks if the least one portion of the base section 410 has reached a predetermined temperature. If so, a step 930 follows; and otherwise, the procedure loops back to step 910.
[0094] In step 930, the heating unit 480 is controlled to maintain a temperature level above or equal to the predetermined temperature in the at least one section of the base section.
[0095] Thereafter, a step checks if a heating period has expired. If so, the procedure ends; and otherwise, the procedure loops back to step 930.
[0096] Referring again to
[0097] Naturally, it is preferable if also the at least one battery 490 is configured to be charged by electric power P.sub.E received via the power interface 120p.
[0098] In addition to the tasks mentioned above, the ROV 350 is preferably configured to be controlled to effect at least one procedure in connection with controlling the valve 445 in the subsea template 120, controlling one or more valves in the buoy 170 and/or performing maintenance of the fluid injection system.
[0099]
[0100] In a first step 810, at least one assisting liquid is heated to a predetermined temperature in the vessel 110.
[0101] Thereafter, in a step 820, at least one container holding the at least one heated assisting liquid is/are forwarded from the vessel 110 to a storage container in the subsea template 120.
[0102] In a subsequent step 830, the at least one heated assisting liquid is/are injected from the storage container into at least one injection point in the base section 410 of the riser 171, and from the vessel 110 into at least one injection point in the upright section 420 of the riser 171.
[0103] Then, in a step 840, it is checked if the plugs in the riser 171 have melted away. If so, the procedure ends; and otherwise, the procedure loops back to step 810.
[0104] Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
[0105] The term comprises/comprising when used in this specification is taken to specify the presence of stated features, integers, steps or components. The term does not preclude the presence or addition of one or more additional elements, features, integers, steps or components or groups thereof. The indefinite article a or an does not exclude a plurality. In the claims, the word or is not to be interpreted as an exclusive or (sometimes referred to as XOR). On the contrary, expressions such as A or B covers all the cases A and not B, B and not A and A and B, unless otherwise indicated. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
[0106] It is also to be noted that features from the various embodiments described herein may freely be combined, unless it is explicitly stated that such a combination would be unsuitable.
[0107] The invention is not restricted to the described embodiments in the figures, but may be varied freely within the scope of the claims.