WALL FAUCET ASSEMBLY
20240368861 ยท 2024-11-07
Inventors
Cpc classification
E03B9/025
FIXED CONSTRUCTIONS
International classification
Abstract
Various aspects of a wall faucet assembly are discussed herein, including an inner assembly that is configured to removably connect to an outer assembly. When connected, a water line connected to the outer assembly passes from the outer assembly to the inner assembly when the inner assembly is manipulated to an operative position. The inner assembly may not require a handle or key for operation and further provides a vacuum breaker to prevent a backflow with an umbrella valve.
Claims
1. A wall faucet assembly comprising: an outer assembly having an outer pipe; an inner assembly having an inner pipe; and the outer assembly is interlocked with the inner assembly such that inner pipe is received through the outer pipe.
2. The wall faucet assembly of claim 1 further comprising the inner assembly having a faucet outlet connected to the inner pipe, wherein the faucet outlet has at least one slot formed in a body of the faucet outlet.
3. The wall faucet assembly of claim 2 further comprising the outer assembly having a wall mount connected to the outer pipe, wherein the wall mount has at least one guide that is received through the at least one slot of the faucet outlet.
4. The wall faucet assembly of claim 3 wherein the faucet outlet is slidably connected to the wall mount along the at least one slot, wherein the at least one guide limits a distance the faucet outlet is slidable.
5. The wall faucet assembly of claim 4 further comprising the at least one slot having a horizontal portion and a vertical portion, wherein the horizontal portion and the vertical portion intersect with one another.
6. The wall faucet assembly of claim 5 wherein the faucet outlet is rotatably connected to the wall mount along the at least one slot, wherein the at least one guide limits a distance the faucet outlet is rotatable.
7. The wall faucet assembly of claim 6 wherein the vertical portion angles away from the inner pipe such that the at least one guide is retainable in the vertical portion without manual intervention.
8. The wall faucet assembly of claim 1 further comprising the outer assembly having a wall mount threadably connected to the outer pipe, and the inner assembly having a faucet outlet threadably connected to the inner pipe at an exterior end of the inner pipe and a plunger having a plunger threadably connected to the inner pipe at an interior end of the inner pipe.
9. The wall faucet assembly of claim 1 further comprising the outer assembly having a valve body connected to the outer pipe and the inner assembly having a plunger connected to the inner pipe, wherein the plunger is slidably received within the valve body.
10. The wall faucet assembly of claim 9 further comprising the valve body having a central portion with a smaller diameter in relation to a remainder of the valve body, and a sleeve positioned in the central portion and configured to form a watertight seal with the plunger.
11. The wall faucet assembly of claim 10 further comprising the plunger having an open-end wall at an exterior end and an enclosed end wall and a sidewall disposed therebetween, wherein the sidewall has at least one rib and at least one channel with an O-ring positioned within the at least one channel, and the sidewall having at least one aperture configured to pass water from the valve body through the plunger and into the inner pipe.
12. The wall faucet assembly of claim 1 further comprising the inner assembly having a vacuum breaker comprising an umbrella valve.
13. The wall faucet assembly of claim 12 further comprising the vacuum breaker having a perforated bottom wall and a sidewall extending away from the perforated bottom wall, and the umbrella valve connected to the perforated bottom wall.
14. The wall faucet assembly of claim 13 further comprising the umbrella valve having a post, a stop, and a disc, wherein the post is received in the perforated bottom wall, the stop is positioned in a body of a faucet outlet, and the disc forms a canopy covering the perforated bottom wall from within an opening of the body.
15. The wall faucet assembly of claim 14 wherein the disc is made of a silicone membrane and is configured to block water from passing from the opening in the body through the perforated bottom wall and to distort away from the perforated bottom wall when a back flow is present to allow air to pass through the perforated bottom wall and into the inner pipe via the faucet outlet.
16. The wall faucet assembly of claim 12 further comprising a cap attached to a ridge of a sidewall of the vacuum breaker, wherein the sidewall of the vacuum breaker is slotted and configured to compress to allow removal and replacement of the cap.
17. The wall faucet assembly of claim 1 further comprising the inner assembly having a faucet outlet slidably connected to the outer assembly, and the faucet outlet having a lock lever assembly configured to lock a position of the faucet outlet in relation to the outer assembly.
18. The wall faucet assembly of claim 17 further comprising the lock lever assembly having a wing lever operatively and rotatably connected to a set pin.
19. The wall faucet assembly of claim 18 further comprising the outer assembly having a wall mount received within the faucet outlet, and the wall mount having a set of indentations that selectively receive the set pin to lock the position of the faucet outlet on the wall mount.
20. The wall faucet assembly of claim 1 further comprising the inner assembly having a wall faucet having a body that is formed in an angle that bends downwardly towards an exterior end, and the wall faucet assembly does not have a handle and does not have a key.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0064] The disclosure described herein is directed to different aspects of a wall faucet assembly. The detailed description set forth below, in connection with the appended drawings, is intended as a description of various configurations and is not intended to represent the only configurations in which the concepts described herein may be practiced. These descriptions include specific details for the purpose of providing a thorough understanding of the various concepts. It will be apparent, however, to those skilled in the art that these concepts may be practiced without these specific details.
[0065] The various aspects disclosed and contemplated herein relate to wall faucet assemblies (and related systems and methods) designed to achieve satisfactory benefits over traditional wall faucet assemblies. The disclosure herein may refer to certain aspects, iterations, embodiments, and examples but it is understood that the disclosure can be embodied in many different forms and should not be construed as limited to the aspects set forth herein. For instance, reference is made to a plurality or a pair of an element, where a singular or more than two of such element is contemplated.
[0066] Although the terms first, second, etc. may be used herein to describe various elements or components, these elements or components should not be limited by these terms. These terms are only used to distinguish one element or component from another. Hence, a first element discussed herein could be termed a second element without departing from the teachings of the present application. It is understood that actual systems or fixtures embodying the disclosure can be arranged in many different ways with many more features and elements beyond what is shown in the drawings. For the same or similar elements or features, the same reference numbers may be used throughout the disclosure.
[0067] It is to be understood that when an element or component is referred to as being on another element or component, it can be directly on the other element or intervening elements may also be present. Furthermore, relative terms such as between, within, below, and similar terms, may be used herein to describe a relationship of one element or component to another. It is understood that these terms are intended to encompass different orientations of the disclosure in addition to the orientation depicted in the Figures. Contemplation of aspects involving direct connections are further provided in the aspects presented in the Figures.
[0068] With reference to
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[0070] The inner assembly 12 may be configured to removably be received within and about the outer assembly 14 to permit the flow of water from a water line 42 (not shown) located within the building to pass through the wall faucet assembly 10 and out from the exterior end 16, which may then pass into a hose 44 (not shown) that is connected to the wall faucet assembly 10.
[0071] The hose adapter 20 may be configured to permit connection with the hose 44 such as by threaded connection. The hose adapter 20 may threadably connect to the faucet outlet 22. With additional reference to at least
[0072] With additional reference to at least
[0073] The opening 48 of the body 46 may have two different inner diameters. As shown in at least
[0074] With further reference to at least
[0075] As seen in at least
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[0077] The umbrella valve 64, as seen in
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[0080] With further reference to
[0081] In further reference to, at least,
[0082] In an exemplary operation, the plunger 32 is retracted as discussed further herein such that the pair of apertures 102 are positioned within or to the exterior end 16 of the valve body 34. In such a position, the enclosed end wall 94 and plurality of O-rings 100 create a seal preventing water from passing into the pair of apertures 102, through the body 88 and out the open-end wall 92 of the plunger 32. Conversely, when the plunger is positioned through the sleeve 108 such that the apertures 102 are interior to the sleeve 108, water flows through the apertures 102 and out the plunger 32 through the open-end wall 92.
[0083] The valve body 34 may connect to the exterior pipe 36 at the interior end 18. The connection with the exterior pipe 36 may be accomplished by solvent welding. The exterior pipe 36 may have a reduced outer diameter at the interior end 18 to facilitate receipt within the valve body 34. It is also contemplated that the valve body 34 and the exterior pipe 36 of a monolithic uniform construction. The exterior pipe 36 is configured to have an inner diameter that is larger than the outer diameter of the inner pipe 30. In some such aspects, the exterior pipe 36 may have an outer diameter of 1.0 inches. The inner pipe 30 and the exterior pipe 36 may be configured to extend to the exterior of the building 40 as well as at least partially within the interior of the building 40. With reference to at least,
[0084] With reference to, at least,
[0085] The mount cylinder 114 may comprise one or more of a pair of guides 122 and a set of indentations 124. The pair of guides 122 may extend from opposing sides of the mount cylinder 114 and positioned, sized, and shaped to extend through the pair of slots 52, respectively. In this way, if the faucet outlet 22 is pushed towards the mount plate 112 the pair of guides 122 pass along the horizontal portion 54 until reaching the interconnection with the vertical portion 56 of the pair of slots 52 as seen in
[0086] The set of indentations 124 are configured to allow for a locked flow rate that is less than a full flow through interaction with the lock lever assembly 26. The set of indentations 124 are sized, shaped, and positioned such that when the faucet outlet 22 is positioned over the mount cylinder 114 the set pin 76 of the lock lever assembly 26 aligns with the most exterior of the set of indentations 124. In such a position, the lock lever assembly 26 may lock the wall faucet assembly 10 in a locked state without any water flow by turning the wing lever 74 to insert the set pin 76 in the exterior most of the set of indentations 124. This provides a deterrent to tampering. To allow a flow less than full flow, the faucet outlet 22 is partially pressed to the interior and towards the mount plate 112. The wing lever 74 is turned to lower the set pin 76 into one of the interior of the set of indentations 124. In some aspects, the interior most of the set of indentations 124 is positioned to align when the wall faucet assembly 10 is in a full flow position to provide an additional method to lock the relationship between the inner assembly 12 and outer assembly 14 in place in addition to that provided by the pair of slots 52 and the pair of guides 122.
[0087] To assemble the inner assembly 12 and the outer assembly 14, the inner pipe 30 is inserted and passes into the exterior pipe 36 as the plunger 32 is inserted into the valve body 34 as seen in
[0088] To operate, the faucet outlet 22 is pushed towards the wall mount 38 until a desired flow of water is reached. Flow rate is adjusted by moving the faucet outlet 22 in the exterior direction, which in turn moves the position of the plunger 32 within the valve body 34 to either prevent or allow passage of water through the body 88 of the plunger 32 by way of the apertures 102 in the sidewall 90 of the plunger 32. The flow of water can be locked at certain intervals between no flow and full flow. For instance, to lock at no flow, the lock lever assembly 26 is operated to place the set pin 76 in the exterior most of the set of indentations 124 on the mount cylinder 114. To lock the flow rate between no flow and full flow, the faucet outlet 22 is pushed into position to align with the more interior positions of the set of indentations 124 and the lock lever assembly 26 is similarly operated. To lock in full flow, the faucet outlet 22 is pushed until the pair of slots 52 reach the end of the horizontal portion 54 of the slots 52 and then the faucet outlet 22 is then rotated half a turn to pass the pair of guides 122 into the vertical portion 56, thereby preventing the faucet outlet 22 from auto shutting off due to water pressure as the slots 52 cannot move. If the wall faucet assembly 10 is not in a locked position and the faucet outlet 22 is not manually held in place, the flow of water will apply pressure to the plunger 32 towards the exterior end 16 and in turn moving the plunger 32 towards the exterior and into the sleeve 108 preventing water to pass through the plunger 32. When full flow is used, the absence of a stem and/or packing gland, and the size of the inner pipe 30 provides for a higher rate of flow, which in turn allows additional yard implements, such as multiple water sprinklers, to be fully functional even though both operate from a single of the wall faucet assembly 10.
[0089] To repair or replace components, the pair of covers 28 are removed from the faucet outlet 22. The pair of guides 122 are removed to allow the wall faucet assembly 10 to be withdrawn from the inner assembly 12. Removal of the pair of guides 122 may be completed without tools (e.g., where the pair of guides 122 are thumb screws). The components of the wall faucet assembly 10 are replaceable by unthreading the component to be replaced and threading the replacement component in place. Reassembly occurs in a similar manner as initial assembly discussed herein. Accordingly, onsite repair and replacement of the hose adapter 20, the faucet outlet 22, the inner pipe 30, and the plunger 32 is possible without the use of tools, e.g., wrench, screwdriver, power tool, etc. Likewise, the wall mount 38 may be replaced by disassembling the inner assembly 12 and the outer assembly 14 from one another, and then removing the plurality of connectors 118 from the mount plate 112 and unthreading the wall mount 38 from the exterior pipe 36. Hence the modular nature of the inner assembly 12 and the outer assembly 14, the inner assembly 12 is readily removed from the outer assembly 14 to facilitate onsite repair.
[0090] Some of the advantages of certain aspects disclosed herein include the following. The wall faucet assembly 10 has been provided that does not require a handle or key to operate, increases water flow rate, eliminates the need for a packing gland and operating stem, utilizes a pipe-in-pipe design permitting simplified servicing, utilizes a modular design for internal and external components, provides a user-friendly design that is easy to use, allows onsite replacement or repair with minimal or no additional tools, is low cost, lends to the use of polymer materials, limits or prevents tampering and vandalism, provides an improved vacuum breaker, facilitates connection of a hose, and improves upon the art.
[0091] While multiple embodiments are disclosed, still other embodiments of the present invention will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the invention. As will be realized, the invention is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
[0092] Although the present invention has been described with reference to embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. The description is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.