REUSABLE ENVIRONMENTALLY FRIENDLY FOOD COOLING TECHNOLOGY
20240368447 ยท 2024-11-07
Inventors
Cpc classification
A23G3/48
HUMAN NECESSITIES
A23G3/42
HUMAN NECESSITIES
A23G9/34
HUMAN NECESSITIES
A23L3/363
HUMAN NECESSITIES
F25C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A23G9/32
HUMAN NECESSITIES
C08H1/06
CHEMISTRY; METALLURGY
A23G3/34
HUMAN NECESSITIES
International classification
C09K5/06
CHEMISTRY; METALLURGY
Abstract
The disclosure provides a method for cooling an object using a jelly ice cube, the method includes providing a chilled or frozen jelly ice cube (JIC), which JIC is an optionally cross-linked protein hydrogel; and contacting the object with the JIC.
Claims
1. A method for making a cross-linked jelly ice cube (JIC), the method comprising: dissolving a biodegradable polymer in water to produce a homogenous solution; injecting or pouring the homogenous solution into a mold to generate a shaped gel; physically cross-linking the homogenous solution at a temperature between 0 C. to 200 C. in combination with either chemical or photo-induced cross-linking; and freezing the shaped gel to make a jelly ice cube (JIC).
2. The method of claim 1, wherein the biodegradable polymer is a plant-based biopolymer or animal-based biopolymer.
3. The method of claim 1, wherein the biopolymer is a member selected from the group consisting of collagen, gelatin, soy protein, whey protein, zein protein, elastin, laminin, fibrin, silk fibroin lysozyme, bovine serum albumin, ovalbumin, alginate, starch, cellulose, modified proteins, carbohydrates, and combinations thereof.
4. The method of claim 1, wherein the biopolymer is a protein.
5. The method of claim 3, wherein the biodegradable polymer is gelatin.
6. The method of claim 1, wherein the biodegradable polymer content of the JIC is between 1% to about 60% w/w.
7. The method of claim 1, wherein the biodegradable polymer content of the JIC is between 1% to about 20% w/w.
8. The method of claim 1, wherein the shaped gel undergoes freezing at a temperature between 200 C. to 5 C.
9. The method of claim 1, wherein the cross-linking occurs by a combination of chemical cross-linking, physical cross-linking, and photo induced cross-linking.
10. The method of claim 9, wherein the chemical cross-linking agent is a member selected from the group consisting of menadione sodium bisulfate (MSB), glutaraldehyde (GTA), 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide (EDC), photosensitizers, water soluble vitamin, transglutaminase, genepin, sulfonates, malemide, polyethylene glycol dendrimeric systems, dendritic polymers, hyper-branched dendritic polymers, formaldehyde, enzymatic cross-linker, glycation, glyceraldehydes, cyanamide, diimide, diisocynate, dimethyl adipimidate, carbodiimide and N,N-carbonyldiimidazole (CDI), N,N-dicyclohexylcarbonylimide (DCC), N-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline (EEDQ), 4-(4,6-dimethoxy-1,3,5-triazine)-4-methylmorpholium (DMT-MM), 2-benzotriazole-1,1,3,3-tetramethyluronium tetrafluoroborate (TBTU), 3,4-dihydro-3-hydroxy-4-oxo-1,2,3-benzotriazine (HODhbt), benzotriazol-1-oxy-tris-pyrrolidone-phosphonium hexafluorophosphate (PyBOP), benzotriazol-1-yl-oxy-tris-dimethylamino-phosphonium hexafluorophosphate (BOP), 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC), and N-hydroxysuccinimide (NHS).
11. The method of claim 1, wherein the biodegradable polymer is cross-linked in two steps, which include a physically cross-linking and a photoinduced cross-linking.
12. The method of any one of claim 1, wherein the physically cross-linking is performed by one or more freeze-thaw cycles.
13. The method of claim 1, wherein the photoinduced cross-linking occurs by an ultra-violet (UV) radiation of thawed JIC.
14. The method of claim 13, wherein the photoinduced cross-linking occurs with UV light at 280-400 nm under an inert atmosphere.
15. The method of claim 1, wherein the cross-linking is performed while the biodegradable polymer is in a frozen state or a thawed state.
16. The method of claim 1, wherein the biodegradable polymer is dissolved in water at a temperature between about 10 C. to about 110 C.
17. The method of any one of claim 1, wherein the biodegradable polymer is dissolved in water at a temperature between 20 C. to about 70 C.
18. The jelly ice cube (JIC) made by the method of claim 1.
19. A jelly ice cube (JIC), the JIC comprising: a cross-linked biodegradable polymer; and wherein the compressive modulus at break (CMB) increases 1.5 to 10 times by crossing-linking the biodegradable polymer compared to the same JIC without cross-linking the biodegradable polymer.
20-31. (canceled)
32. A method for cooling an object using a jelly ice cube (JIC), the method comprising: providing a chilled or frozen jelly ice cube (JIC), which JIC comprises a cross-linked biodegradable polymer, wherein the compressive modulus at break (CMB) increases 1.5 to 10 times by crossing-linking the biodegradable polymer compared to the same JIC without crosslinking the biodegradable polymer; and contacting the object with the JIC.
37-42. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0083] The present disclosure provides a food coolant material or jelly ice cube (JIC) based on a biodegradable polymer such as a protein. The JIC diminishes meltwater while still possessing high cooling efficiency of traditional ice. The JICs contain zero-plastic and can prevent meltwater-caused cross-contamination with high affordability, recyclability, sustainability, and biodegradability.
[0084] The present disclosure provides a method for making a jelly ice cube (JIC), the method comprising: [0085] dissolving a biodegradable polymer in water to produce a homogenous solution; [0086] injecting or pouring the homogenous solution into a mold to generate a shaped gel; and [0087] freezing the shaped gel to make a jelly ice cube (JIC).
[0088] In certain aspects, the biodegradable polymer is a plant-based biopolymer or animal-based biopolymer. For example, the biopolymer can be a plant or animal polysaccharide, protein, biopolymer or combination thereof.
[0089] In certain aspects, biopolymer is a member selected from the group consisting of collagen, gelatin, soy protein, whey protein, zein protein, elastin, laminin, fibrin, silk fibroin lysozyme, bovine serum albumin, ovalbumin, alginate, starch, cellulose, modified proteins, carbohydrates, and combinations thereof.
[0090] In certain aspects, the biopolymer is gelatin. Gelatin is a product of partial hydrolysis of collagen. During gelatin preparation, collagen is pre-treated under acidic conditions to produce type A gelatin or alkaline conditions to produce type B gelatin. More carboxylic groups are present in type A gelatin than type B gelatin. Either type A or type B is suitable for use in the present disclosure.
[0091] The sources of gelatin include bovine skin, bovine hides, cattle, and pork bones, as well as fish and poultry gelatins. Gelatin is a heterogeneous mixture of water-soluble proteins of high average molecular masses, present in collagen. The proteins are extracted by boiling skin, tendons, ligaments, bones, etc. in water.
[0092] In certain aspects, the average molecular mass (Da) of the gelatin is about 20,000 to about 100,000 such as 20,000-25,000 (Da), 40,000-50,000 (Da) or 50,000-100,000 (Da). The Bloom number is proportional to MW such as 50-125 (low Bloom) 175-225 (medium Bloom) and 225-325 (high Bloom). These Bloom numbers correspond to 20,000-25,000 (Da), 40,000-50,000 (Da) or 50,000-100,000 (Da), respectively.
[0093] Proteins suitable for use in the present disclosure include, for example, natural proteins such as collagen, gelatin, elastin, laminin, fibrin, silk fibroin and globular proteins such as lysozyme, BSA and ovalbumin and combinations of the foregoing. In certain aspects, gelatin is used.
[0094] In certain aspects, the biodegradable polymer such as a protein (e.g., gelatin) is at a concentration of about 1% to about 60% w/w such as about 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, and/or 60% w/w. In certain instances, the biodegradable polymer is made from about 1% to about 30% w/w or about 1% to about 20% w/w. In certain aspects, the biodegradable polymer content is about 8% to about 16% such as 9, 10, 11, 12, 13, 14, 15, 16% w/w.
[0095] In certain aspects, the biodegradable polymer is dissolved in water or aqueous mixture to produce a homogenous solution or substantially homogenous solution. The temperature at which the biodegradable polymer (e.g., protein (e.g., gelatin)) is dissolved in water is not particularly limited, but temperatures of room temperature or higher are generally used. Non-limiting dissolution temperatures of 25, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130 C. or higher may be used. In certain aspects, dissolution of the biodegradable polymer can be facilitated with heat. The water or aqueous solution, such as deionized water (DI) or mixed aqueous and organic solvent, can be heated to about 50 C. to about 80 C. or about 65 C. to about 75 C. In certain aspects, the biodegradable polymer is dissolved in water at a temperature between about 10 C. to about 110 C. or between 20 C. to about 70 C.
[0096] In certain instance, the biodegradable polymer or biopolymer is water-swellable or forms a hydrogel, which indicates that the polymer takes on and retains water within a network.
[0097] In certain aspects, the biodegradable polymer, which may be a homogenous solution, is injected or poured into a mold to generate a shaped gel. Any suitable shape or geometry is encompassed by the present disclosure (circle, square, rectangle, etc.)
[0098] In certain aspects, the shaped gel is thereafter frozen. The shaped gel of the biodegradable polymer undergoes freezing at a temperature between 0 C. to 200 C. such as 5 C., 10 C., 15 C., 20 C., 25 C., 30 C., 35 C., 40 C., 45 C., 50 C., 55 C., 60 C., 65 C., 70 C., 75 C., 80 C., 85 C., 90 C., 95 C., 100 C., 105 C., 110 C., 115 C., 120 C., 125 C., 130 C., 135 C., 140 C., 145 C., 150 C., 155 C., 160 C., 165 C., 170 C., 175 C., 180 C., 185 C., 190 C., 195 C., and/or 200 C. Once ejected from the mold, the JICs can be treated with freeze-thaw treatments to mimic their multiple usage cycles.
[0099] In certain aspect, the biodegradable polymer, biopolymer or protein is crosslinked.
[0100] In certain aspect, the biopolymer is a protein that forms a protein hydrogel matrix. The biopolymer matrix can be strengthened to reduce the destructive impact of temperature variations and ice crystal formations, by crosslinking the polymer matrix or polymer hydrogel matrix. To make robust JIC systems, the degree of crosslinking is well-controlled to generate stable hydrogels or cryogels.
[0101] In certain aspects, the present methods for forming a JIC includes crosslinking of all or a portion of the biopolymer. In various aspects, crosslinking can occur by a chemical agent, radiation crosslinking, physical crosslinking, photo induced cross-linking or combinations thereof.
[0102] In certain aspects, the amount of cross-linking of the biopolymer is about 0%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, and/or 100%, based on the total amount of biopolymer.
[0103] Various chemical cross-linkers are suitable for the present invention. The cross-linkers can be homobifunctional having two reactive ends that are identical or heterobifunctional having two different reactive ends. Cross-linkers include a chemical cross-linking agent, which is a member selected from the group consisting of menadione sodium bisulfate (MSB), glutaraldehyde (GTA), 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide (EDC), photosensitizers, water soluble vitamin, transglutaminase, genepin, sulfonates, malemide, polyethylene glycol dendrimeric systems, dendritic polymers, hyper-branched dendritic polymers, formaldehyde, enzymatic cross-linker, glycation, glyceraldehydes, cyanamide, diimide, diisocynate, dimethyl adipimidate, carbodiimide and N,N-carbonyldiimidazole (CDI), N,N-dicyclohexylcarbonylimide (DCC), N-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline (EEDQ), 4-(4,6-dimethoxy-1,3,5-triazine)-4-methylmorpholium (DMT-MM), 2-benzotriazole-1,1,3,3-tetramethyluronium tetrafluoroborate (TBTU), 3,4-dihydro-3-hydroxy-4-oxo-1,2,3-benzotriazine (HODhbt), benzotriazol-1-oxy-tris-pyrrolidone-phosphonium hexafluorophosphate (PyBOP), benzotriazol-1-yl-oxy-tris-dimethylamino-phosphonium hexafluorophosphate (BOP), 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC), and N-hydroxysuccinimide (NHS).
[0104] Other cross-linkers include, transglutaminase, genepin, sulfonates, malemide, polyethylene glycol dendrimeric systems, dendritic polymers, hyper-branched dendritic polymers, formaldehyde, enzymatic cross-linker, glycation, glyceraldehydes, cyanamide, diimide, diisocynate, dimethyl adipimidate, carbodiimide and epoxy.
[0105] In addition, other protein cross-linkers include N,N-carbonyldiimidazole (CDI), N,N-dicyclohexylcarbonylimide (DCC), N-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline (EEDQ), 4-(4,6-dimethoxy-1,3,5-triazine)-4-methylmorpholium (DMT-MM), 2-benzotriazole-1,1,3,3-tetramethyluronium tetrafluoroborate (TBTU), 3,4-dihydro-3-hydroxy-4-oxo-1,2,3-benzotriazine (HODhbt), benzotriazol-1-oxy-tris-pyrrolidone-phosphonium hexafluorophosphate (PyBOP), benzotriazol-1-yl-oxy-tris-dimethylamino-phosphonium hexafluorophosphate (BOP), 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC), and N-hydroxysuccinimide (NHS).
[0106] Examples of radiation cross-linking includes exposing the hydrogel to at least one of visible light radiation, infrared radiation, ultraviolet radiation, electron beam radiation, gamma radiation, or x-ray radiation. An example of physical crosslinking is exposing the hydrogel article to freezing and thawing.
[0107] In certain instances, the JIC possesses biocidal functionality. Advantageously, in order to address concerns regarding biological contamination and/or microbial growth of JICs during use, a photosensitizer can be used to provide light-induced antimicrobial functions under store lighting conditions. Biocidal reactive oxygen species (ROS), including hydroxyl radicals, hydrogen peroxide, and singlet oxygen, produced by the JICs containing different amounts of photosensitizer (e.g., MSB) can be used to eliminate microorganisms.
[0108] Crosslinking may be carried out after forming the hydrogel structure, after shaping the hydrogel into a desired shape, after in situ formation, or at any other suitable point during processing.
[0109] In certain aspects, the biodegradable polymer is cross-linked in two steps, a physically cross-linking and a photoinduced cross-linking. For example, the photo-induced cross-linking agent MSB, on top of physical cross-linking, introduces robust mechanical properties to a JICs that act against the temperature variations and phase changes. Meanwhile, the employment of MSB in the hydrogel provides antimicrobial functions, giving the JICs microbial-resistant properties under daylight.
[0110] In certain aspects, the physically cross-linking is performed by one or more freeze-thaw cycles.
[0111] In certain aspects, the photoinduced cross-linking occurs by an ultra-violet (UV) radiation of thawed JIC. In certain instances, the photoinduced cross-linking occurs with UV light at 280-400 nm under an inert atmosphere. Inert atmosphere includes nitrogen, argon, helium and other inert gases.
[0112] In certain aspects, the cross-linking is performed while the biodegradable polymer is in a frozen state or a thawed state.
[0113] The freezing temperature of the hydrogel is not particularly limited, so long as it is suitable to freeze or solidify the biopolymer. For example, temperatures of 0 C. or lower may be suitably employed. In one aspect, a temperature of 0 to 20 C. is employed to freeze the hydrogel. In one aspect, a temperature of 20 C. is used.
[0114] Once thawed, it is better to handle JICs with a minimum exposure time of temperatures above 0 C. After each use, freezing temperature, i.e., 20 C., is suitable for storage to retain water content in JICs.
[0115] The time of freezing, i.e., time of storage at freezing temperature, is not particularly limited and may range from a few hours or less to 24 hours or more. This range includes all values and subranges therebetween, including 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, and 24 hours. Generally, overnight storage at freezing temperature is suitable, but other times may also be suitable.
[0116] After each freeze-thaw cycle, JICs can be effectively rehydrated, cleaned or sanitized with brief water or diluted bleach rinse. The application of JICs can reduce water consumption in the food supply chain and food waste by controlling microbial contaminations.
[0117] In a hydrogel, water, as the solvent in the precursor solution systems, associates in different ways with the matrix materials through the sol-gel transformation and forms free water, freezable bound water, and non-freezable bound water..sup.12-14 The freezable bound water has a weaker bounding towards the matrix structure through H-bonds compared to the non-freezable bound water. Free water and freezable bound water, undergoing phase change at or slightly below 0 C. in the freeze-thaw cycles, are referred together as freezable water herein. The thermal behavior of hydrogels is important to the feasibility of applying hydrogels as coolants. Around the food coolant functioning temperature range, 20 C. to 4 C., ice formed by freezable water is the principal heat-absorbing composition in hydrogels due to its ultra-high latent heat (334 J/g near 0 C.) and high heat capacity in a broad range. Moreover, the latent heat of free water and freezable bound water in a hydrogel is predominant over the heat absorbed by ice without phase change. The dominating factor in designing JICs is to increase the composition of freezable water composition in the total water content.
[0118] Gelatin has been widely used as the matrix material of hydrogels because of its high hydrophilicity. The genetic advantages, including sustainability, biodegradability, and high biocompatibility, made gelatin hydrogels great candidates in biomedical materials and tissue engineering..sup.15-18 However, no study has been conducted to apply protein-based hydrogels as food cooling media. In the examples described herein, the feasibilities and challenges of applying gelatin-based hydrogels as a new type of food cooling media, JICs, are tested and discussed.
[0119] JICs based on 10% gelatin hydrogels achieved 265.35 J/g latent heat of fusion and comparable cooling efficiency with traditional ice. JICs survived the normal pressure equivalent to the food load as tall as 1 m throughout the repeated freeze-thaw cycles.
[0120] In certain aspects, the disclosure provides jelly ice cube (JIC) made by the methods disclosed herein.
[0121] In another embodiment, the present disclosure provides a jelly ice cube (JIC), the JIC comprising: [0122] a cross-linked biodegradable polymer; and [0123] wherein the compressive modulus at break (CMB) increases 1.5 to 10 times by crossing-linking the biodegradable polymer compared to the same JIC without cross-linking the biodegradable polymer.
[0124] In certain aspects, the CMB is calculated according to as equation (S2), where CMB has a unit of kPa, is the compressive stress at break in kPa, and is the compressive strain at break in %:
[0125] In certain aspects, the CMB increases with increased amount cross-linking. The CMB of the cross-lined biodegradable polymer increases by about 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5, and/or 10, or 10 or more times compared to the un-crosslinked JIC.
[0126] In certain aspects, the degree of crosslinking can be gravimetrically determined according to the methods proposed by Pulat et al. and equation (S3). Biodegradable polymers or biopolymers form hydrogels, which are dried in a vacuum oven at before immersion in water for 72 h extraction. The extracted gels were dried again and tested for the final dried weight, m in mg.
[0127] In certain aspects, the degree of cross-linking is between 1% to 100%, such as 5% to 95% or 5% to about 80%, or 10% to about 80%, or 10% to about 70%, or about 20% to 80% or 10% to about 50%, or 30% to 60% or 1% up to about 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, and/or 100%.
[0128] In certain aspects, the molecular weight of the JIC increases 100% to 1000% by crossing-linking the biodegradable polymer compared to the same JIC without cross-linking the biodegradable polymer.
[0129] In another embodiment, the present disclosure provides method for cooling an object using a jelly ice cube (JIC), the method comprising: [0130] providing a chilled or frozen jelly ice cube (JIC), which JIC comprises a cross-linked biodegradable polymer, wherein the compressive modulus at break (CMB) increases 1.5 to 10 times by crossing-linking the biodegradable polymer compared to the same JIC without cross-linking the biodegradable polymer; and [0131] contacting the object with the JIC.
[0132] In certain aspects, the JIC is chilled before contacting the object.
[0133] In certain aspects, the cooling material or JIC is suitable for maintaining temperature-sensitive items, e.g., medicinal or unstable compounds, cell or tissue samples, or other biologically or chemically active substances, at reduced temperatures.
[0134] In certain aspects, the phrase non-meltable refers to the ability of the hydrogel material to substantially maintain its overall shape, size, and/or mass when heated from a temperature below the freezing point of water to a temperature above the freezing point of water. It is appreciated that at least a portion of the internal water content of the hydrogel material can undergo a phase transition from ice to water as the hydrogel material is thus heated, and that such a phase transition does not impact the non-meltable property of the overall hydrogel material.
EXAMPLES
[0135] Example 1 illustrates hydrogels made of varying amounts of protein.
[0136] Hydrogels made of 5% (i), 10% (ii), 15% (iii) and 20% (iv) gelatin were prepared and tested, as shown in
[0137] As shown in
[0138] The gelatin-water ratio JICs was determined. Two important evaluating factors should be considered throughout the feasibility analysis of JICsfreezable water content and mechanical strength. Freezable water content should be as high as possible for promising heat-absorbing ability, which requires high total water content. Meanwhile, the mechanical strength of JICs is contributed by the gelatin matrix structures and should be high enough to bear the pressure from food loads without any plastic shell.
[0139] As shown in
[0140] Example 2 illustrates reusability of JICs was evaluated through repeated freeze-thaw (FT) treatments.
[0141] The reusability of JICs was evaluated through repeated freeze-thaw (FT) treatments, as shown in
[0142] As shown in
[0143] Secondly, from
[0144] It is not surprising to see numerous cavities in the cross-section photos of JICs after five FTCs in
[0145] Example 3 illustrates cooling performance of JICs compared to regular ice.
[0146] As shown in
[0147]
[0148] Compared with the commercially available icepacks, besides the sustainable features with no plastic shells, another distinctive advantage of JICs is that the coolant's size can be adjusted flexibly per demand. For example, as shown in
[0149] Since JICs are designed with no plastic shells, it is a significant challenge to maintain their water content for satisfying cooling performance. The percent weight change represents the water loss rate of JICs under various working conditions. In
[0150] As mentioned earlier, less than 8% of water might be lost during each FTC. Thus, a quick rehydration process may compensate for the water loss and maintain the performance of JICs at a satisfying level.
[0151] In a JIC piece, the matrix structures constructed by proteins are the other vital components for coolant performance. Since gelatin is water-soluble, protein dissolution was also studied. With the Bradford test, the concentration of protein dissolved in water was tested and plotted in
[0152] As a reusable coolant, it is vital to control microorganisms present on the surface of materials to ensure food safety. The surface cleaning efficacy of JICs through water or diluted bleach rinse was tested following the steps shown in
[0153] The oxidizing properties of chlorine solutions might cause structural damages to JICs during the cleaning process. Static compression tests were applied towards JICs after up to five cleaning cycles with bleach solutions. As shown in
[0154] The feasibility of applying renewable and environmentally friendly JICs as a new type of food coolants was proven through tests and analysis. The cross-contamination concerns caused by meltwater from traditional ice could be reduced with the use of novel JICs. Meanwhile, the overall cooling efficiency was maintained at high levels with a stable solid structure and a freezable water content of over 85%. The properties of JICs were kept in a relatively stable status for at least five reusing cycles, which guarantees its sustainability and reduces the total water demand in food supply chains. After each using cycle, a brief rinse with water or diluted bleach solutions was proven to be an effective way to rehydrate JICs and reduce the surface bacteria concentrations. The biodegradable and plastic-free material minimizes the environmental burden. Robust hydrogel structures with higher stability against temperature variations or phase changes of water can be potentially achieved through crosslinking. The increase in freezable water content in JICs is also expected to bring their heat-absorbing ability closer to traditional ice.
[0155] Example 4 illustrates Jelly Ice Cubes having different characteristics based on various concentrations (5 wt. %, 10 wt. %, 15 wt. %, 20 wt. % of gelatin).
[0156] Homogeneous gelatin solutions in various concentrations (5 wt. %, 10 wt. %, 15 wt. %, 20 wt. %) were prepared by dissolving gelatin in DI water in a 70 C. water bath overnight with continuous stirring. The homogeneous solutions were then settled in silicon molds (mostly in 101010 mm mold unless specified) and completed the sol-gel transition under 4 C. overnight. Once ejected from the mold, JICs with 10% gelatin concentration were treated with freeze-thaw treatments to mimic their multiple usage cycles. Each freeze-thaw cycle consisted of 18 h of freeze at 20 C. and six hours of thawing at ambient conditions (21 C.) in the air. Up to five freeze-thaw cycles (FTC0, FTC1, FTC2, FTC3, FTC4, FTC5) were performed and tested. Samples were stored at 4 C. after treatments and conditioned to ambient conditions before tests.
[0157] Gelatin (Type A, 225 bloom food grade) was purchased from MP Biomedicals, LLC (Solon, OH). Poly (vinyl alcohol) (PVA, Mn 85,000-146,000, 99+%, hydrolyzed) was purchased from Sigma Aldrich (Milwaukee, WI). Riboflavin 5-phosphate sodium (dihydrate, RBPS) was purchased from Spectrum Chemical (Gardena, CA). Coomassie (Bradford) assay, Luria-Bertani (LB) broth, and Tryptic soy broth (TSB) were purchased from Thermo Scientific (Rockford, IL). SuperPremix Miller's Luria-Bertani (LB Agar) was purchased from U.S. Biotech Sources, LLC (Richmond, CA). Tryptic Soy Agar (TSA) was purchased from Bio-world (Dublin, OH). Bleach solution was a product of Clorox Co., Ltd. (Oakland, CA). Deionized (DI) water was used to prepare the gelatin solutions.
[0158] Gelatin hydrogels at different concentrations and JICs after various FTCs were tested with an Instron 5566 tester (Norwood, MA) for the static compressive properties. Static loading cells of 10 kN or 5 kN were used according to the specific sample strength. Samples in size of 101010 mm were tested with a rate of 10%/min. The stress and strain at the break were calculated and plotted as results.
[0159] The latent heat of different gelatin-based hydrogels and JICs after various FTCs was measured using a differential scanning calorimeter (DSC-60, Shimadzu Corporation, Pleasanton, CA). The heat absorbing-releasing profiles of JICs were obtained from 30 C., supported by liquid nitrogen, to 10 C. with a 1 C./min heating rate under a 50 mL/min protective nitrogen flow. The latent heat of fusion around 0 C. of JICs was calculated by integrating the heat flow (W/g)time (s) curve. Latent heat of fusion of regular ice at 334.5 J/g was used as the reference. The freeze-thaw process during the DSC test was not counted as an FTC since both freezing and thawing conditions were different from the FT treatment defined earlier.
[0160] The water contents of JICs were tested using the thermogravimetric analysis (TGA, SDT-Q600, TA Instrument, New Castle, DE). The TGA curve's first derivative was taken to assist the identification of water loss. As shown in
[0161] The cross-section of JICs was observed using a Dino-Lite digital microscope (Dunwell Tech. Inc, Torrance, CA). The internal microscopic structures of freeze-dried JICs were observed using a Quattro environmental scanning electron microscope (ESEM, Thermo Fisher Scientific, USA). Samples were first sliced into small pieces with disposable scalpels and freeze-dried using a Benchtop K lyophilizer (VirTis, Los Angeles, CA).
[0162] The overall cooling efficiency of ice and JICs was tested with a designed device shown in
[0163] The water-withholding ability of prepared JICs was tested by measuring the mass change of JICs along time under different temperatures. Their weight changes under 20 C., 4 C. and 20 C. were monitored with analytical balances (0.1 mg detection limit). The initial samples were around 15.0001.000 g.
[0164] The rehydration tests were conducted with cubic samples around 1 g. Weight change after each complete FTC (snow marks) or rehydration in the excess amount of water (30 mL, 20 min, with minor stirrings, blue ribbons) was tested and calculated for the weight change ratios.
[0165] Protein dissolution of JICs was tested by immersing 5 g (5 cubes) of JICs in 25 mL DI water with continuous shaking (200 r/min) at ambient conditions. The concentration of proteins dissolved in water was tested using the Bradford micro method (working range 1 to 25 g/mL). Per 1 mL of diluted (1:1, 1:10 or 1:100 diluting ratio) sample was added into 1 mL of the Coomassie reagent. The absorbance signal at 595 nm under a UV spectrophotometer (Evolution 600, Thermo) was recorded to calculate the protein concentration according to the standard curved constructed with bovine serum albumin (BSA).
[0166] To characterize the surface cleaning efficiency of regular water wash or bleach (sodium hypochlorite) wash on JICs, antimicrobial assays were applied towards generic E. coli LJH1247 (gram-negative) and L. innocua (gram-positive). Diluted bleach solutions (30 ppm and 50 ppm) were prepared from diluted Clorox with no additional pH adjustment. The detailed procedure is shown in
[0167] All experiments were performed for at least three times, and the results are presented as mean valuestandard deviation. Statistical analyses were conducted using one-way analysis of variance (ANOVA). Mean values were compared using Tukey's test to identify significant differences between each treatment group (P0.05).
[0168] Assume the food load has a uniform density () with cuboid shape. h (m) represents the height of the food load
[0169] Reducing food loss and waste is one of the global challenges in enhancing food security and environmental sustainability. (Adamashvili et al., 2020; Wang et al., 2021; Karunasagar et al., 2016; Shafiee-Jood et al., 2016) During the preservations of perishable food, temperature abuse falling in the range of 4.4 C.-60 C. is one of the critical reasons jeopardizing the food safety and quality. (Ndraha, 2018; Shirone, 2017; USDA) In food supply chains, traditional ice is extensively used as a food cooling medium due to its high latent heat of fusion near 0 C. However, concerns arouse on microbial cross-contaminations resulting from ice meltwater. As potential replacements, ice packs and new types of antimicrobial ice have been developed and studied. (Lin, 2013; Wang, 2014; Zhao 2018; Shin, 2004) Despite the efforts, there is still a vacancy for an ideal food coolant that comprehensively features high cooling efficiency, no meltwater, sustainability, reusability, biodegradability, biocompatibility, safety and zero plastics. Thus, studies in the field are urgently needed.
[0170] In the above examples, jelly ice cubes (JICs) based on 10% gelatin hydrogels were tested as a new type of environmentally friendly food cooling media that could effectively prevent bacterial cross-contamination by constraining the cooling water component within the hydrogel structures. Nevertheless, two important challenges remained to be solved for the improved practicality of JICs in food cooling applications. First, to achieve the features of a reusable cooling medium, the thermal properties of JICs should preferably be stable throughout multiple freeze-thaw cycles (FTCs) with minimum depression in the heat-absorbing abilities to be observed. Second, hydrogel systems with robust mechanical properties should be built with minimal structural changes and material flaws under the repeated phase changes of water in the hydrogels through FTCs. To build the robust systems, the degree of physical and chemical crosslinking should be well-controlled for stable hydrogels or cryogels. It is of great interest to study the impact of preparation and practical cryogenic conditions on the structures, properties and functions of JICs for the optimization of the stability of JICs.
[0171] Hydrogels are polymer matrix-supported networks filled with water molecules. When hydrogels go through repeated cycles of freezing steps, freezing storage steps, and thawing steps, it is also referred to as cryogels. (Lozinsky, 2003; Lozinsky, 2020; Okay, 2014) The differences in water molecules interactions with protein polymers in the hydrogel divide the water in the cryogel system into three categories: free water, freezable bound water, and non-freezable bound water. Upon freezing, the phase change of freezable water, including free water and freezable bound water, induces potential disruptions or damages to the polymeric structures due to uncontrollable growth of ice crystals during freezing. To control the impact of the freeze-thaw process on the polymer network structures, an important factor is to master the shape and size of the formed ice during freezing. The freezing rate of water determines the ice crystal size by changing the nucleation rate. (Ickes, 2014) Inspired by the flash-freezing technique proposed in food engineering, extremely fast freezing conditions can potentially be applied to the JICs to achieve rapid freezing, reduce the size of ice crystals formed, and minimize the destructive impact of phase change of the water to the polymer matrix structures. (Li, 2002) In food engineering, similar situations have been extensively studied. Fresh meat and seafood, similar to hydrogels, have 60%-80% water in their structures. (William, 2018; Petzold, 2009) The storage condition of meat and various seafood has been highly optimized to determine the best freezing conditions for promising food qualities. Both freezing and thawing conditions are tightly associated with the potential dehydration, cell wall deformation, intercellular adhesion weakening, intercellular space enlargement, cell shrinkage of biospecimens. (Li, 2002; Tan, 2018; Li, 2018; Boonsumrej, 2007; Zhang, 2017) Also, with cryogels, scattered studies on the effect of various freezing and thawing conditions were conducted. However, there is lack of comprehensive studies that guide the fabrication and application conditions of JICs by discussing the effect of freezing and thawing conditions on the microstructures of cryogels, as well as the relationship between the resulting structures to the water content, heat-absorbing ability, and the mechanical properties of the cryogels.
[0172] Example 5 illustrates Jelly Ice Cubes based on 10% gelatin, which were prepared and tested for various properties against three levels of freezing rate and three levels of thawing rate. Supercooling conditions provided by dry ice-ethanol bath or liquid nitrogen were employed to find the ideal fabrication and application conditions for JICs.
[0173] Gelatin (Type A, 225 bloom food grade) was purchased from MP Biomedicals, LLC (Solon, OH). Poly (vinyl alcohol) (PVA, Mn 85,000-146,000, 99+%, hydrolyzed) and ethyl alcohol (pure, 200 proof) were purchased from Sigma Aldrich (Milwaukee, WI). Riboflavin 5-phosphate sodium (dihydrate, RBPS) was purchased from Spectrum Chemical (Gardena, CA). Deionized (DI) water was used to prepare the gelatin solutions. Liquid nitrogen and dry ice were used to prepare the freezing bath.
[0174] Homogeneous 10 wt. % gelatin solutions were prepared by dissolving gelatin (type A, 225 bloom food-grade, MP) in deionized water at 70 C., and settled in silicon molds (101010 mm, unless specified) overnight under 4 C. to complete the sol-gel transition. The prepared hydrogels were called JICs at C0 before any further FT treatments.
[0175] Freeze-thaw methods were applied to the prepared gelatin hydrogels to mimic their multiple freeze-thaw usage cycles under different conditions. The detailed conditions of multiple FT treatments are shown in
[0176] The heat absorbed by the phase change of freezable water in JICs was tested using differential scanning calorimetry (DSC-60, Shimadzu Corporation, Pleasanton, CA). The heat-absorbing profiles of JICs were obtained in a temperature range of 30 C. to 10 C. with a 1 C./min heating rate under a 50 mL/min protective nitrogen flow. The latent heat of fusion around 0 C. was calculated by integrating the heat flow (W/g)time (s) curve.
[0177] The total water content was tested using thermal gravimetric analysis (TGA, SDT-Q600, TA Instrument, New Castle, DE) from ambient temperature to 150 C. with a 10 C./min heating rate. The total water loss was calculated according to Eq. (1), and the freezable water content was calculated according to Eq. (2), where w is the weight of JICs at 110 C., w.sub.0 is the initial weight of JICs in TGA tests, H is the fusion heat of JICs at the specific FTC.
[0178] The testing method for obtaining cooling curves was as described above. The designed device fabricated with Styrofoam was used to provide a stable and isolated environment. Large PVA (15%) hydrogels (303020 mm) photo-crosslinked with 0.5% RBPS conditioned at 20 C. were used as the cooling objects. Large JICs of 303020 mm were prepared and conditioned at 20 C. for the test. A thermocouple (type K, Omega Engineering Inc., Stamford, CT) with a 4-channel handheld data logger (Omega Engineering Inc., Stamford, CT) was attached to the top surface's central point of the cooling object to record temperature changes from the moment the object touched the coolant.
[0179] The static compressive properties of JICs were obtained using an Instron 5566 tester (Norwood, MA). Static loading cells of 5 kN and 10 N were used with a compressive rate of 10%/min. Samples in size of 101010 mm were tested for their compressive stress and strain at the breakage point, and the compressive modulus was calculated accordingly.
[0180] The cross-section of JICs, sliced with disposable feather scalpels (Feather Safety Razor Co., LTD. Japan), was observed using a Dino-Lite digital microscope (Dunwell Tech. Inc, Torrance, CA). The internal microscopic structures of lyophilized JICs were observed using a Quattro environmental scanning electron microscope (ESEM, Thermo Fisher Scientific, USA). Specimens for SEM images were sliced into small pieces, frozen under 198 C. and lyophilized by a Benchtop K lyophilizer (VirTis, Los Angeles, CA).
[0181] All experiments were performed at least three times, and the results are presented as mean valuestandard deviation. Statistical analyses were conducted using a one-way analysis of variance (ANOVA).
[0182] Because freezing conditions of JICs during the fabrication and application stage greatly impact the structure and cooling efficiency, freezing temperatures of fabrication JICs, thawing temperatures of potential applications, and cycles of uses on their related properties and functions were systematically studied. Three levels of cryogenic conditions were employed to discuss the impact of freezing rate on the internal structures of JICs. Three different thawing rates were investigated corresponding to each freezing condition.
[0183] JICs were first tested for repeated freezing cycles at 20 C. (F1) and thawed at various rates. Freezing condition provided by a conventional freezer at 20 C. is the most accessible and affordable one for the food supply chain and customers among the three tested conditions. To mimic different possible thawing situations, thawing in a refrigerator (T1, 4 C. air), in ambient air (T2), or room temperature water (T3) was performed.
[0184] Photos of JICs and cross-section of JICs after one or five cycles, and SEM images of the lyophilized JICs before and after FT treatments are shown in
[0185] The considerable amount of freezable water molecules aggregates around the formed nucleus and grow the size of ice crystals. Because of the mild freezing condition, the heat distribution inside the JICs during the freezing process could have caused the size distribution of the final ice crystals varies on a large scale depending on the dispersion of the nucleus. Although, the average size of the formed ice was large at F1 due to its lower total nucleus numbers. (Ickes, 2014) The expansion of the solvent (H.sub.2O) volume from liquid water to solid ice encroached the space of the solute (protein-polymer chains) and created cells and flaws across the JICs. Meanwhile, the expansion of the solvent shortened the distance of inter- and intra-protein macromolecular chains, which first significantly enlarged the possibilities of forming inter-macromolecular H-bonds and increased the degree of physical crosslinking of the polymer network; second, it increases the possibilities of forming disulfide bonds between hydrosulfur groups. Once stabilized by H-bonds and disulfide bonds, the non-uniform hollow structures with many material flaws stay even after the solvent (ice) thaw back to the liquid status.
[0186] Here, it is important to identify the relationship between the morphological change and performance of JICs after repeated FT treatments. Heat-absorbing ability near 0 C. is the critical indicator for the food cooling functions.
[0187] Meanwhile, as shown in
[0188] In summary, the deformation impact of ice crystals formed under 20 C. was quite impressive on the structures compared with that on various functions of JICs. With F1TCs, the morphology of the polymer networks of JICs was significantly disrupted by various sizes of irregular ice crystals. The average large cell size of the JICs reduced the possibility of freezable water interacting with the protein macromolecules, thus increased the loss of freezable water in the repeated FTCs. There was an apparent decrease in the heat-absorbing ability, and a striking decrease in the mechanical properties of JICs treated with all F1TCs at various thawing rates. Differences were observed showing that slower thawing rate (T1) mildly lessened the performance degradation of JICs. Overall, to advance the performance and prolong the lifecycles of JICs, extra modifications can be done to stabilize the structure of the polymer network against the deformation forces of ice crystals observed under the F1 condition.
[0189] To increase the freezing rate, a dry ice-ethanol bath was used to create a fast freezing environment at 78.5 C., which generally causes less damage to the JIC structures because of smaller sizes of the created ice crystals. (Petzold, 2009). Here, the cryogenic condition F2 was employed to provide a more rapid cooling rate compared to F1 to study the differences among polymer network morphology and the corresponding properties.
[0190] The appearances, lyophilized specimens, and the cross-section structures of JICs after one or five cycles of F2T1, F2T2 and F2T3 treatments are shown in
[0191] Tests on the properties and functions of JICs were also done to find if a more uniform morphology of JICs contributes to stabilize the function and prolong the lifecycle of JICs.
[0192] A similar pattern was observed in the change of total water content and freezable water ratio, as shown in
[0193]
[0194] Overall, the F2 rapid freezing cycles provided by the ethanol-dry ice bath significantly reduced the morphological disruption of the JICs, in comparison with those under the F1 condition. The uniform and fine porous morphology of the gel structures resulted from the F2 condition improved freezable water content, and consequently the compressive mechanical stability of the JICs.
[0195] To maximize the possible advantages of applying rapid freezing rate in the repeated FTCs, cryogenic conditions at 198 C. provided with a liquid nitrogen bath were used in this section as the F3 series.
[0196]
[0197] Similar to the F2 series, the change of latent heat of fusion shown in
[0198] The mechanical properties shown in
[0199] Plot data are expressed as meansSD of three replicates. The latent heat of the cryogels frozen multiple times under 198 C. while thawed under different conditions. The dashed line with a star mark represents latent heat value if all water content in JICs serves as free water.
[0200] In summary, the morphologies of JICs were preserved in the best shape with F3TCs among all tested FT conditions. Specifically, F3T1 treatment generated the most uniform structures with tiny microcells. In agreement with the morphology characteristics, the freezable water content of JICs treated with F3T1 was maintained in a pretty stable status through five FTCs, as were the heat-absorbing abilities. The decline of the gel strength through repeated using cycles was much more controlled and lowered compared to the JICs prepared in a conventional freezer.
[0201] Example 6 illustrates the cooling ability of the Jelly-Ice Cubes
[0202] JICs were also tested for their cooling ability towards food subjects, where PVA/RBPS hydrogels were used to demonstrate food objects as demonstrated in the previous examples. The cooling efficiencies of the JICs were compared by applying JICs under room temperature in the air (T2). In the previous examples, the cooling efficiency of JICs was reported with noticeable decrease under F1T2 conditions, where the final temperature of cooling objects increased from 4.4 C. (cooled by JIC FTC1) to 5.1 C. (cooled by JIC FTC5). To compare,
[0203] To summarize the observed structural changes,
[0204] JICs, as a type of reusable cooling medium, can possess robust properties against the phase change of the water in the hydrogel matrix materials and provide consistent cooling functions during repeated uses. The previous examples demonstrated the gigantic influence of ice crystals formed during the FT treatment in the overall shaping of structure and function of JICs. Here, various FT conditions have been systematically studied to control the disruption of the polymer network. The combination of rapid freezing and slow thawing treatment conditions generates uniform polymer network structures after FTCs. With F3T1 treatment, stabilized freezable water content, constant cooling efficiency, and relative stable mechanical strength were observed, which properties was significantly improved compared to F1T2 treatment. Stable cooling efficiency of JICs was observed under F3T2 treatment for up to ten cycles. However, it should be noted that the structural control during FTCs requires demanding conditions (with the aid of liquid nitrogen or dry ice+anhydrous ethanol), which might not be broadly applicable in the customers' level. In the future, to stabilize the initial internal structures of the JICs and form a denser polymer network with high degree of physical crosslinking, it is reasonable to add several cycles of fast cooling FTCs (F3T1) to the fabrication stage after the sol-gel transformation.
[0205] Jelly ice cubes (JICs) based on 10% gelatin hydrogels were proposed as a new type of food coolant. One of the challenges of practical use of the JICs was the structural stability against temperature variations during phase changes of water in the hydrogels since freezing and thawing rate endorse enormous impact on the properties of JICs. Here, systematic studies were delivered with various freezing and thawing rates applied on JICs to explore the ideal application conditions. Three freezing conditions, 20 C. (F1), 78.5 C. (F2) and 198 C. (F3), and three thawing rate, 0.05 C./min (T1), 0.25 C./min (T2), or 2.5 C./min (T3) were applied to the JICs in multiple cycles to test the changes of JICs in the latent heat of fusion, water content, mechanical properties, cooling efficiencies and hydrogel inner structures. The JICs treated with selected conditions showed much improved stability in water content, structural uniformity, heat-absorbing abilities, and lifecycles. With the treatment, the cooling efficiency of JICs remained stable after at least 10 times of use. Both rapid freezing rate and slow thawing rate assist the formation of uniform polymer networks under repeated freeze-thaw treatment.
[0206] JICs have shown very promising properties to be employed as a reusable, water-saving, safe, and environmentally friendly food cooling medium.
[0207] Example 7 illustrates the effects of cross-linking the hydrogel.
[0208] Due to the fact of crosslinking in the hydrogel 3-D network JIC structures affect the stability during repeated freezing and thawing, especially under F1 freezing condition, we believe if the JICs are made under F3 conditions with chemically crosslinked 3-D network structures form, additional repeated freezing operations under F1 conditions would not be able to easily damage the existing network and ice crystals in small sizes will be retained through the uses of the JICs. Thus, JICs made by a commercial provider will be conveniently used as a cooling medium and easily refrozen using their regular freezer.
[0209] Chemical crosslinking JIC has been tested with several benchmark chemical crosslinkers, glutaraldehyde (GTA) and 1-Ethyl-3-(3-dimethylaminopropyl)carbodiimide (EDC), and edible photosensitizers, water soluble vitamin B2 (flavin mononucleotide, FMN) and a water-soluble vitamin K3 (Menadione sodium bisulfite, MSB).
[0210] To address the concern of biological contamination and microbial growth of JICs during uses, two photosensitizers (MSB and FMN) were used to provide daylight-induced antimicrobial functions under store lighting conditions. Results show the amounts of biocidal reactive oxygen species (ROS), including hydroxyl radicals, hydrogen peroxide, and singlet oxygen, produced by the JICs containing different amounts of MSB.
[0211] Various crosslinking agents can be included to stabilize the structure of JICs and maximize the lifecycles of JICs. Here, we demonstrate the use of various types of crosslinkers in the JICs individually, which can also be used in a combination when needed. The static compressive modulus is used as the indicator for the hydrogel hardness and structural stability of JICs.
[0212] As shown in
[0213] Glutaraldehyde, another broadly used crosslinker in the food and drug industry, also showed a promising mechanical strengthen effect on JICs in
[0214] Photo-sensitizers are another category of chemicals crosslinking proteins with higher sustainability and lower toxicity. Menadione sodium bisulfite (MSB, a water-soluble form of Vitamin K derivatives), and Riboflavin 5-phosphate sodium (flavin mononucleotide, FMN, a water-soluble form of Vitamin B2) both show good crosslinking effect towards 10% gelatin hydrogels, as shown in
[0215] Photo-sensitizers included in the JICs not only functions as the photo-initiator of crosslinking reactions. MSB also functions as the antimicrobial compound providing JICs with self-cleaning functions during repeated using cycles. As shown in
Example 8
[0216] MSB is a food-grade chemical with proven photo-activity under UVA (315-400 nm) or UVB (285-315 nm) irradiation, a UV range with relatively high penetration power in protein media for photo-induced crosslinking. (See, Z. Zhang, N. Wisuthiphaet, N. Nitin, L. Wang, R. Kawakita, T. Jeoh, G. Sun, ACS Sustain Chem Eng 2021. DOI:10.1021/acssuschemeng.1c0269; . Hakli, C. Karapire, Y. Posokhov, S. Ili, J Photochem Photobiology Chem 2004, 162, 283.) As shown in
[0217]
[0218] Gaussian modeling package was used to compute the G values of potential reactions between MSB and gelatin in water. A gelatin molecule was represented by a tetrapeptide unit consisting of the four primary types of amino acids in gelatin, in the sequence of proline (Pro)arginine (Arg)glycine (Gly)glutamic acid (Glu), according to the reported amino acid profiles and representative structures of gelatin shown in
[0219] Measurements of protein molecular weight and solution were employed to verify the MSB-induced photo-crosslinking. (See, J. Zou, N. Nguyen, M. Biers, G. Sun, ACS Sustain Chem Eng 2019, 7, 8117; J. Zou, N. T. H. Nguyen, M. D. Biers, G. Sun, ACS Agric Sci Technology 2021, 1, 11; ASTM D446-12(2017), Standard Specifications and Operating Instructions for Glass Capillary Kinematic Viscometers.) Solutions of 10% gelatin containing 0% or 1% MSB were prepared, irradiated under UVA (365 nm), and diluted for electrophoresis tests.
[0220] The fabrication of the chemically crosslinked JICs was based on radical reactions of gelatin induced by MSB under UV irradiation. UVA (365 nm) and UVB (312 nm) for were selected to be studied because of their high energy to excite the MSB molecules and strong absorbance on the UV-Vis spectrum of MSB, as shown in
[0221] First, to explore the best light source and gaseous environment for crosslinking, hydrogels with 10% gelatin and 1% MSB without any treatment were used as the control group. UVA or UVB irradiation under N.sub.2 protection or in the air were applied to the hydrogels. Extended irradiation time (60 min) was used to ensure the reaction reached equilibrium. The compressive modulus at break (CMB) was used as the indicator of the hardness and mechanical strength of the hydrogel. Meanwhile, 10% gelatin hydrogels treated under the corresponding conditions were used as reference. As shown in
[0222] Next, the irradiation time necessary for the photo-crosslinking reaction and the appropriate MSB concentration to crosslink a 10% gelatin hydrogel system were studied. From 0% to 5% MSB was mixed into the 10% gelatin hydrogel precursor solution.
TABLE-US-00001 UVA Radiation Time Degree of Crosslinking (min) (%) 0 min 78.67 0.27 2 min 82.58 0.93 4 min 83.73 0.54 6 min 84.83 1.47 10 min 85.47 2.09 30 min 84.78 1.14 60 min 84.55 1.14
[0223] For hydrogels with 2% MSB, a longer irradiation time was needed to reach the highest value of CMB at 175.8 kPa at 50 min. When the concentration of MSB was increased to 3% or 5%, the change in mechanical strength after photo-crosslinking was much less significant or even deleterious. After 60 min of UVA radiation, the average CMB of the 10% gelatin+3% MSB hydrogel was 133.1 kPa, and the CMB of 10% gelatin+5% MSB hydrogel never reached the CMB of the reference (10% gelatin hydrogel).
[0224] Several factors might have resulted in the observed phenomena. First, before the photo-irradiation, the presence of small MSB molecules could disturb the original physical crosslinking of the homogenous gelatin hydrogel. Second, upon UVA irradiation, excited MSB molecules abstracted hydrogen from protein molecules, forming a variety of protein radical species, which could induce subsequent chemical crosslinking among protein chains. An appropriate increase in the MSB concentration could lead to a higher degree of chemical crosslinking of gelatin during the process. However, the excessively high concentration of MSB might lead to aggregation-caused self-quenching, significantly reducing the generation of protein radicals. Apart from the quenching effect, the steric hindrance of protein chains might be another factor reducing the effectiveness of photo-crosslinking of the proteins. Also, the large amount of MSB on the surface of the JICs could have absorbed and shielded the UV light and reduced the light penetration depth. With a higher concentration of MSB in the system (10% gelatin+5% MSB), the amount of MSB that appeared on the surface of the hydrogel quintupled, as in hydrogels with 10% gelatin+1% MSB. The MSB on the surface could absorb UV light, crosslink protein, and block UV irradiation, greatly reducing the intensity of UV light penetrating into the inner part of the hydrogel and consequently decreasing the degree of crosslinking in the core of the hydrogel. The high MSB concentration on hydrogel surfaces may also result in a surface hardening effect due to the predominant surface crosslinking.
[0225]
[0226] Overall, in this section, 10% gelatin with 1% MSB irradiated under UVA light for 10 min under the protection of N.sub.2 was selected as the optimized photo-crosslinking condition of JICs. In the following discussions, the JICs crosslinked under the above conditions are referred to as Gel/MSB hydrogel. For reference, 10% gelatin hydrogels without any modifications were also fabricated and referred to as Gel hydrogel.
[0227] The Impact of Chemical Crosslinking and Improved Performance of JICs
[0228] Previous studies found that cyclic FT treatments significantly damaged the 3D structure of JICs based on 10% gelatin hydrogels when subjected to a freezing temperature of 20 C. and a thawing temperature of 20 C. Rapid-freezing-slow-thawing (RFST) treatment with the aid of liquid nitrogen stabilizes the hydrogel structures by rapid nucleation of ice grains in smaller sizes, which alters the physical crosslinking of the gelatins to form delicate network structures. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15357; J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365.) Photo-induced chemical crosslinking can be employed subsequently to consolidate the established delicate structures. Based on the assumptions, a detailed proof-of-concept hydrogel assembling method is demonstrated in
[0229]
[0230] In the experiment, we found that the CMB of Gel dropped from 115.38 kPa to 41.25 kPa after 3FFTCs and before the photo-crosslinking step. This observation is consistent with what was found in the earlier study. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365.) The CMB remained nearly unchanged after the subsequent photo-irradiation. In comparison, Gel/MSB had an initial CMB of 61.97 kPa before FFTC. The CMB increased to 73.37 kPa after 3FFTCs and further raised to 91.93 kPa after photo-irradiation. It is speculated that the photo-crosslinking of Gel/MSB could have started since the MSB was mixed into the gelatin solution and during gelation. Though amber tubes and aluminum foil were used to reduce light exposure during FFTCs, slight photoexcitation was inevitable during the complex operations. It should also be noted that the addition of MSB to the hydrogel was not able to prevent the formation of ice grains; after 3FFTCs, the polymer network of Gel/MSB was still damaged by ice grains formed during phase changes. This outcome is also why the Gel/MSB-JICs (with RFST treatment) had a lower CMB than the Gel/MSB hydrogel (without RFST treatment).
[0231] Different from previous studies, we included a 10-min water rinsing at the end of each application freeze-thaw cycle (AFTC) considering the impact of water rinsing on cooling efficiency and mechanical properties of the JICs in this study. The water rinsing step brought our experiment closer to the recommended actual application conditions of JICs since a cleaning step is necessary for the reuse of JICs.
[0232] The observed changes in latent heat and water profile validates the assumptions that chemical crosslinking stabilizes the heat-absorbing ability of JICs. After photo-crosslinking by MSB, the polymer framework of Gel/MSB-JICs became less hydrophilic and less swellable, as the newly formed covalent bonds take the places of the original H-bonds in the gelatin hydrogels. This change reduces the interaction between water molecules and the polymer chains, reducing the percentage of combined non-freezable water in the hydrogel and increasing the freezable water content. Since the latent heat of fusion around 0 C. is contributed by the free water and freezable combined water, the latent heat of fusion of Gel/MSB-JICs was also higher than Gel-JICs at AFTC0 because of its higher freezable water content.
[0233]
[0234] To study the performance of JICs when cooling other objects, the temperature profile at the center of the upper surface of the object cooled (PVA hydrogels) was recorded in the same manner described in Zou et al. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15357; J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365.) As shown in
[0235] Another concern regarding employing Gel/MSB-JICs is the potential diffusion of MSB into the surrounding environment or cooled objects. Based on the photo-crosslinking reaction, most MSB still exists as free molecules dispersed in the polymer network of JICs. Restraining MSB within the hydrogel structure is essential for material safety while providing a microbial-resistant function throughout the lifetime of JICs. Due to the high hydrophilicity of MSB, it was assumed that the fastest mass transfer of MSB happened in hydro-rich environments. Water bath and Gel-JICs were used to study the migration of MSB from Gel/MSB-JICs to the surrounding water or a contacting hydro-rich object, respectively, as depicted in
[0236]
[0237] The application environment of coolants could be rich with nutrients and oxygen for microorganisms' growth, especially with the nature of proteins in all JICs. Mold can proliferate in and on JICs during usage and storage, especially on the surface. Thus, a surface antimicrobial function is necessary for promising reusability of JICs. In this study, the photo-induced microbial-resistant functions of the Gel/MSB-JICs against microorganisms are expected, with the ability of MSB to generate ROS under exposure to daylight. (See, E. Cabiscol, J. Tamarit, J. Ros, Int Microbiol Official J Span Soc Microbiol 2000, 3, 3.0 According to Zhang et al., MSB could produce hydroxyl radicals and hydrogen peroxide (H.sub.2O.sub.2) through a type I reaction and singlet oxygen (.sup.1O.sub.2) through a type II reaction, both of which could occur in a water solution or aerobic environment under UVB (285-315 nm), UVA (315-400 nm), or D65 (300-830 nm) irradiation. (See, Z. Zhang, N. Wisuthiphaet, N. Nitin, L. Wang, R. Kawakita, T. Jeoh, G. Sun, ACS Sustain Chem Eng 2021. DOI: 10.1021/acssuschemeng.1c0269) Here, the three types of ROS species, hydroxyl radicals, hydrogen peroxide, and singlet oxygen generated under daylight exposure, were characterized in a similar manner presented by Si et al. and demonstrated in
[0238] First, the generation of three ROS was detected under either UVA (365 nm) irradiation or D65 (300-830 nm) irradiation. From
[0239] Considering the reusability of JICs, cyclic tests on ROS production were also employed under both UVA and D65 irradiation. Each application cycle is simulated by immersing the Gel/MSB-JICs in excess water for 10 min to account for MSB leaving the Gel/MSB-JICs during the water rinsing step of an AFTC.
[0240] Three representative microbial organisms were selected to demonstrate the microbial-resistant performance of Gel/MSB-JICs: Escherichia co/i (generic E. coli LJH1247), a gram-negative bacterium; P. digitatum (P. digitatum isolate H3189), a commonly existing fungal pathogen; and Rhodotorula laryngis (R. laryngis 10-160), a yeast that survives the cold conditions on the continent of Antarctica. (See, J. I. Rovati, H. F. Pajot, L. Ruberto, W. M. Cormack, L. I. C. Figueroa, Yeast 2013, 30, 459.) These strains were selected because of their representation of prokaryotes and eukaryotes and microorganisms with a wide range of survival and growth temperatures (from below 0 C. to 37 C.).
[0241] We established a plant growth experiment to test the compostability and impact of JICs when added to the potting soil. Tomato seedlings sown in soil with Gel-JICs and Gel/MSB-JICs presented significantly (P<0.05) higher values for several growth parameters when compared to control seedlings (
TABLE-US-00002 Method: Saturated Paste Extraction analyzed by ICP- OES, NO.sub.3N by colormetric, Nitrogen by combustion ppm in solution ppm ppm ppm ppm ppm ppm ppm ppm Sample Ca K Mg P Al B Cu Fe ID Calcium Potassium Magnesium Phosphorus Aluminum Boron Copper Iron Soil 173 100 55 26 0.8 0.1 0.2 1.2 Control Soil Gel 161 101 52 24 0.4 0.1 0.2 0.9 Soil 191 99 60 22 0.2 0.1 0.3 0.4 Gel/MSB ppm in solution ppm ppm ppm ppm ppm SO.sub.4S NO3N Sample Mn Na Zn Sulfate- Nitrate- ID Manganese Sodium Zinc Sulfur Nitrogen pH Soil 0.4 42 0.1 552 37.0 5.46 Control Soil Gel 0.3 48 0.5 541 22.4 5.50 Soil 0.4 54 0.0 606 37.4 5.53 Gel/MSB % mmhos/cm ppm % % OM EC SS Sample N C Organic Electrical Soluble ID Nitrogen Carbon Matter Conductivity Salts Soil 0.80 44.22 76.06 1.5 1042 Control Soil Gel 0.87 45.45 78.17 1.6 1085 Soil 0.92 47.06 80.94 1.7 1215 Gel/MSB
[0242] With a long-enough time, both Gel and Gel/MSB can be naturally degraded, as shown in the soil test report. Besides, MSB was also reported to be functional in defending against pathogens on plants, explicitly protecting tomato leaves against fungi and enhancing plant immunity. (See, Y. S. Jo, H. B. Park, J. Y. Kim, S. M. Choi, D. S. Lee, D. H. Kim, Y. H. Lee, C. J. Park, Y. C. Jeun, J. K. Hong, Plant Pathology J 2021, 37, 204; A. A. Borges, A. Borges-Perez, M. Fernandez-Falcon, J Agr Food Chem 2003, 51, 5326).
CONCLUSION
[0243] Here we developed and validated a novel type of robust, reusable, microbial-resistant, and compostable stationary cooling medium Gel/MSB-JICs. We conceptually proved the structural stabilizing effect of the chemical crosslinking and physical crosslinking and proposed the associated mechanisms. Future studies may be needed on hydrogel tuning strategies, further detailing the mechanisms and optimizing preparation conditions. We also demonstrated MSB as a novel biologically and environmentally friendly photo-crosslinking agent for gelatin hydrogels. MSB's photo-induced antimicrobial functions provided desired nonselective microbial inactivation with high stability and durability. Overall, the reinvention of a cooling medium replacing the regular ice and traditional PCMs can benefit the agriculture, food, pharmaceutical, and life sciences industries, as well as many other industries. Furthermore, the strategies to construct tunable hydrogels can be instructive for the future development of solvent-rich soft materials.
EXPERIMENTAL SECTION
Materials
[0244] Gelatin powder (Type A, 225 bloom food grade) was purchased from MP Biomedical, LLC (Solon, OH). Poly (vinyl alcohol) (PVA, Mn 85,000, hydrolyzed), menadione sodium bisulfite (MSB), L-histidine, sodium hydroxide, and ammonium molybdate (tetra-hydrate) were purchased from Sigma Aldrich (Milwaukee, WI). Potassium iodide was purchased from Fisher Scientific (Canada). Potassium hydrogen phthalate was purchased from Acros Organics (Carlsbad, CA). Flavin mononucleotide (riboflavin-5-phosphate, dihydrate, FMN, electrophoresis grade) was purchased from Spectrum Chemical (Gardena, CA). Phosphate buffered saline (10), Mini-PROTEAN TGX gels (4-15%), Precision Plus Protein Dual Xtra Standards, Laemmli sample buffer (2), Tris/Glycine/SDS buffer (10) and Coomassie G-250 stain were purchased from Bio-Rad Laboratories, Inc. (Hercules, CA). P-nitroso-N,N-dimethylaniline (p-NDA) were purchased from TCI America (Portland, OR). Potato dextrose agar (PDA), tryptic soy broth (TSB) and tryptic soy agar (TSA) were purchased from Becton, Dickinson and Company (Sparks, MD). Tomato (Solanum lycopersicum) cv. Rutgers seeds and soil potting mix (Rei-earth and seedling mix, Sun Gro, Agawam, MA) was used for tomato cultivation. Milli-DI (Millipore Sigma, St. Louis, MO) water was used in the materials fabrication and tests.
Preparation of Gel and Gel/MSB JICs and Freeze-Thaw Treatment
[0245] The detailed fabrication steps and freeze-thaw treatment for Gel and Gel/MSB are shown in
Characterization of JICs
[0246] UV-Vis Absorbance. The UV-Vis absorbance curves of MSB solution and gelatin solution were obtained using a UV spectrophotometer (Evolution 600, Thermo) in the range of 200-600 nm. MSB (Sigma Aldrich, Milwaukee, WI) solutions at 40 ppm and 3000 ppm and gelatin (Type A, 225 bloom food grade, MP Biomedical, LLC, Solon, OH) solutions at 10 ppm were used for testing.
[0247] Computational Details. The MSB ion (net charge=1) was analyzed in the computational analysis. Gelatin was analyzed with a representative tetrapeptide fragment of Proline (Pro)Arginine (Arg)Glycine (Gly)Glutamic acid (Glu). Gelatin computational calculations were conducted using a Gaussian 09 ver. 08 computational software package. The optimization of excited-state MSB, representative ground-state gelatin polypeptide fragments, MSB radical, and various polypeptide radicals were performed using DFT-B3LYP/6-31G (+, d, p) level of theory in the polarizable continuum model of the integral equation formalism variant (IEFPCM) in an H.sub.2O solvent system. Gibbs free energies of each component were computed by frequency calculations at the DFT-B3LYP/6-31G (+, d, p) level of theory in the IEFPCM-H.sub.2O solvent system based on the optimized geometries. The changes in free energy (G) of each reaction were calculated accordingly.
[0248] Sodium Dodecyl Sulfate-Polyacrylamide Gel Electrophoresis (SDS-PAGE). SDS-PAGE tests were performed in a similar manner as described in Zou et al. (See, J. Zou, N. Nguyen, M. Biers, G. Sun, ACS Sustain Chem Eng 2019, 7, 8117.) A 4%-15% Mini-PROTEAN TGX gel (Bio-Rad Laboratories, Inc., Hercules, CA) was used. Protein solutions were diluted to 0.1 g.Math.L.sup.1 and mixed at a 1:1 ratio with Laemmli sample buffer (2, Bio-Rad Laboratories, Inc., Hercules, CA), and heated for 8 min in a 90 C. water bath. In each well, 10 L of prepared sample (protein content was 0.05 g.Math.L.sup.1) were loaded. Precision Plus Protein Dual Xtra Standard (10 L, Bio-Rad Laboratories, Inc., Hercules, CA) was loaded to the reference well. The gel was stained with Coomassie G-250 stain and destained overnight.
[0249] Viscosity Measurement. Viscosity tests were performed according to ASTM D446-12 in a similar manner described in Zou et al. (See, J. Zou, N. Nguyen, M. Biers, G. Sun, ACS Sustain Chem Eng 2019, 7, 8117; ASTM D446-12(2017), Standard Specifications and Operating Instructions for Glass Capillary Kinematic Viscometers.) A size-100 Kimax Cannon-Fenske Viscometer (Kimble, Rockwood, TN) was used in a 25 C. circulated water bath to test the time of sample or water used to pass the capillary tube. The relative viscosity of each sample was calculated according to equation (S1), where t is the time of sample solution passing the capillary tube in s, and t.sub.0 is the time of Milli-DI water passing the capillary tube in unit of s.
[0250] Mechanical Tests. The static compression test was carried out using an Instron 5566 tester (Norwood, MA) with a 5 kN or ION static load cell, as described in the earlier studies. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365.) Specifically, sample sizes for the tests were 10 mm10 mm10 mm. The compressive rate was 1 mm.Math.min.sup.1. Compressive strength at break and compressive modulus at break (CMB) were obtained. All the compressive tests were performed under 21 C. and 65% relative humidity with at least four replicates. The CMB is calculated according to as equation (S2), where CMB has a unit of kPa, is the compressive stress at break in kN, and is the compressive strain at break in m.sup.2.
[0251] Degree of Crosslinking. The degree of crosslinking was gravimetrically determined according to the methods proposed by Pulat et al. and equation (S3). Hydrogels were dried in a vacuum oven at 30 C. for 48 h (initial dried weight m.sub.o in mg) before immersion in water for 72 h extraction. (See, M. Pulat, G. O. Akalin, Artif Cells Nanomed Biotechnology 2012, 41, 145.) The extracted gels were dried again and tested for the final dried weight, m in mg.
[0252] Latent Heat of Fusion. The latent heat of fusion of JICs was tested by a differential scanning calorimeter (DSC-60, Shimadzu Corporation, Pleasanton, CA) using a method described earlier. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15357.) Supported by liquid nitrogen, the DSC tests were carried out in the temperature range of 20 C. to 10 C. with a 1 C. min.sup.1 heating rate under the protection of nitrogen flow. The latent heat of fusion of JICs at different application cycles was calculated via the integral of Heat (W.Math.g.sup.1)Time (s) curves at the solid-liquid phase transition peak of freezable water (near 0 C.). The values of the latent heat of fusion of JICs were reported with the integrated heat values normalized by the mass of JICs in J.Math.g.sup.1.
[0253] Total water and freezable water content. The total water content of JICs at each application cycle was analyzed using thermal gravimetric analysis (TGA-50, Shimadzu Corporation, Pleasanton, CA). Detailed approaches in obtaining the total water and freezable water content were described in Zou et al. according to equation (S4) and equation (S5), where total water content and freezable water content are in %, w is the weight of JICs at 110 C. in g, w.sub.0 is the initial weight of JICs under the ambient condition in g, and H is the fusion heat of JICs in J.Math.g.sup.1. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365)
[0254] Images Obtained by Using SEM and Dino-Lite Microscope. A Dino-Lite microscope (Dunwell Tech. Inc., Torrance, CA) was used to observe the morphology of the cross-sections of JICs. The internal fine structure of lyophilized JICs was observed using a Quattro environmental scanning electron microscope (ESEM, Thermo Fisher Scientific, USA). Before SEM imaging, JICs were carefully cut into small pieces with disposable scalpels, lyophilized using a Benchtop K lyophilizer (VirTis, Los Angeles, CA), and coated with a thin layer of gold.
[0255] Measurement of Hydroxyl Radicals. P-nitroso-N,N-dimethylaniline (p-NDA) was used to quantitively characterize the hydroxyl radical (OH) production on the surface of Gel/MSB as a selective radical scavenger towards OH. In this test, each cube (10 mm10 mm10 mm, around 1.0 g) of Gel/MSB was fully immersed in 20 mL p-NDA solution (10 mmol.Math.L.sup.1) in 20 mL transparent glass vials. A UVA irradiation chamber (Spectrolinker XL-1000, Spectronics Corporation, Melville, NY) equipped with 5 UVA lamps (365 nm, 8 W, Spectronics Co., Melville, NY) and a daylight irradiation chamber (Spectrolinker XL-1500, Spectronics Co., Melville, NY) equipped with 6 D65 light tubes (300-830 nm, F15T8/D, 15 W, EiKO, Olathe, KS) were employed to provide UVA or D65 radiation. Glass vials with samples were placed on top of ice trays to maintain the inner temperature within each vial below 30 C. The distance between samples and lamps was 11 cm. The light intensity of photo-irradiation was 2,300 lux for UVA irradiation and 27,000 lux for D65 irradiation, which was tested using a lux meter (Dr. Meter, LX1330B). The amount of hydroxyl radical generated was calculated as twice of the consumed p-NDA (p.sub.H, in mg.Math.g.sup.1) using a standard curve. In this test, Gel was also tested in a similar manner to generate the reference curve.
[0256] Measurement of Hydrogen Peroxide. Hydrogen peroxide generation on the surface of JICs was characterized using an indirect quantification method, according to Si et al. (See, Y. Si, Z. Zhang, W. Wu, Q. Fu, K. Huang, N. Nitin, B. Ding, G. Sun, Sci Adv 2018, 4, 5931.) In a transparent glass vial, each cube (10 mm10 mm10 mm, around 1.0 g) of Gel/MSB was immersed in 10 mL of Milli-DI water and irradiated by either a UVA irradiation chamber or a daylight irradiation chamber on top of cooling ice. After irradiation, an aliquot of sample solution was vigorously mixed with reagent A and reagent B in a 1:1:1 ratio, forming the sample mixture. Here, reagent A was a homogenous mixture of potassium iodide (66 g.Math.L.sup.1), sodium hydroxide (2 g.Math.L.sup.1), and ammonium molybdate tetrahydrate (0.2 g.Math.L.sup.1) in water, whereas reagent B was the solution of potassium hydrogen phthalate (20 g.Math.L.sup.1). The UV absorbance of the sample mixtures was tested at 351 nm after maintenance in the dark for 5 min. The amount of generated H.sub.2O.sub.2 was calculated according to a standard curve.
[0257] Measurement of Singlet Oxygen. Singlet oxygen (.sup.1O.sub.2) production on the surface of Gel/MSB was characterized using a standard method. (See, T. Zoltan, F. Vargas, C. Izzo, Analytical Chemistry Insights 2007, 111; I. Karaljic, S. E. Mohsni, Photochemistry and Photobiology 1978, 557.) In each glass vial, one cube (10 mm10 mm10 mm, around 1.0 g) of Gel/MSB was fully immersed in 20 mL detecting solution consisting of p-NDA (10 mM) and L-Histidine (100 mM). The glass vials were radiated under either UVA or D65 light on top of the ice. The amounts of p-NDA consumed due to the generation of .sup.1O.sub.2 (p.sub.0, in mmol.Math.g.sup.1) were calculated using equation S6, where p.sub.T was the amount of total p-NDA consumed in mmol.Math.g.sup.1, and p.sub.H was the amount of p-NDA consumed due to the generation of hydroxyl radicals in mmol.Math.g.sup.1.
[0258] Cooling Curves. The overall cooling efficiency of JICs was tested using a method described in Zou et al. (See, J. Zou, L. Wang, G. Sun, ACS Sustain Chem Eng 2021, 9, 15365.) PVA hydrogels (15%) photo-crosslinked by FMN (0.5%) in size of 30 mm30 mm20 mm were conditioned at 21 C. and used as cooled objects. Large JICs in the same sizes as cooled objects were prepared, conditioned at 20 C. and placed at the bottom of a temperature isolating device. A 4-channel hand-held data logger (Omega Engineering Inc., Stamford, CT) was attached to the top surface's central point of the cooled objects (PVA hydrogels) to record the temperature change across 60 min of cooling time.
[0259] Mass Transfer of MSB into Water and Gel. The mass transfer of MSB from Gel/MSB to water was tested by immersing 1 cube of Gel/MSB (10 mm10 mm10 mm, around 1.0 g) to 100 mL of Mill-DI water in an amber jar to avoid the impact of light. The amber jar was placed still in a 21 C. water bath to reduce the temperature disturbance across 12 hours. At each sampling time, 1 mL of solution was drawn after 20 s of mixing by a stir bar. The sampled solutions were tested by the UV spectrophotometer at 265 nm with or without additional dilution. The amount of MSB transferred into the water was calculated according a standard curve. The transferring of MSB from Gel/MSB to a water-rich solid substance was simulated by the MSB transferring from Gel/MSB to Gel (10% gelatin hydrogel). As shown in
[0260] Antimicrobial Assays against E. coli, P. digitatum, and R. laryngis. To characterize the microbial-resistant function of JICs, a gram-negative bacterium (generic E. coli LJH1247), a species of fungi (P. digitatum isolate H3189), and a species of yeast (R. laryngis 10-160) were employed to represent the possible microbes existing in the service environment of JICs. In the antimicrobial tests against E. coli LJH1247, JICs (Gel/MSB or Gel) were inoculated by first immersing 1 cube (10 mm10 mm10 mm, around 1.0 g) of JIC into 10 mL of stock solution of E. coli (6.9 log CFU.Math.mL.sup.1) for 1 min, draining the bacterial solution, and irradiating JICs under either UVA or D65 light, where JICs were placed in a Petri dish (without cover lid) on top of cooling ice to reduce the bacteria killed by heat. The surviving bacteria on the surface of JICs were recovered by rinsing JICs after irradiation with 10 mL of sterile Phosphate Buffered Saline (PBS) buffer and enumerated by plating onto plate count agar (method detection limit=2.0 log CFU gel.sup.1). Since both P. digitatum H3189 and R. laryngis 10-160 require nutrients that neither Gel nor Gel/MSB contains, the photo-induced microbial-resistant function of Gel/MSB against both fungi and yeast was conducted by introducing an extra thin piece of potato dextrose agar (PDA) onto the surface of JICs, mimicking the extra nutrients JICs obtained from the complex service environment (sugar and essential minerals from fruits, vegetables, meat, or seafood), as shown in
[0261] Soil Tests. The soil test was performed by the Soil Testing Laboratory at Auburn University (Auburn, AL). Potting soils (1) plain, (2) mixed with 5% Gel and (3) mixed with 5% Gel/MSB were prepared by fully mixing potting soil with or without the smashed JICs. Saturated paste extraction analysis of the potting soil was analyzed with ICP-OES, NO.sub.3N by colorimetric, nitrogen by combustion.
[0262] Tomato Cultivation. Tomato (Solanum lycopersicum) cv. Rutgers seeds were placed on a filter paper in a Petri dish and wetted with sterile Milli-Q water. Then, seeds were placed in a germination chamber at 30 C. in darkness for five days. After the germination period, the tomato seedlings were sown in three soil mixtures: (1) Control: soil potting mix (Rei-earth and seedling mix, Sun Gro, Agawam, MA), (2) Soil+Gel-JICs: soil potting mix containing 5% Gel-JICs, and (3) Soil+Gel/MSB-JICs: soil potting mix containing 5% Gel/MSB-JICs. At least six tomato plants were sown in each soil mixture treatment. Plants were then grown at 202 C. and 6010% relative humidity in a growth chamber with a 12 h photoperiod under a light intensity of 145 mol m.sup.2.Math.s.sup.1. Plants were watered every three days with distilled water, and no fertilizers were applied. After 24 days, the tomato seedlings were harvested to analyze growth parameters. The total number of true leaves was counted. Fresh and dry weights for stems, leaves, and roots were measured separately using an analytical balance. Leaf area, root, and stem lengths were measured using the ImageJ software. (See, H. M. Easlon, A. J. Bloom, Appl Plant Sci 2014, 2, apps.1400033)
[0263] Statistical Methods. Statistical analyses were conducted using a one-way analysis of variance (ANOVA). All experiments were performed at least three times, and the results are presented as mean valuestandard deviation.
[0264] Although the foregoing disclosure has been described in some detail by way of illustration and example for purpose of clarity of understanding, one of skill in the art will appreciate that certain changes and modifications within the spirit and scope of the disclosure may be practiced, e.g., within the scope of the appended claims. It should also be understood that aspects of the disclosure and portions of various recited embodiments and features can be combined or interchanged either in whole or in part. In the foregoing descriptions of the various embodiments, those embodiments which refer to another embodiment may be appropriately combined with other embodiments as will be appreciated by one of skill in the art. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only and is not intended to limit the disclosure. In addition, each reference provided herein is incorporated by reference in its entirety for all purposes to the same extent as if each reference was individually incorporated by reference.
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[0317] It is to be understood that the above description is intended to be illustrative and not restrictive. Many embodiments will be apparent to those of skill in the art upon reading the above description. The scope of the invention should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references cited in this application, including patent applications, patents, and PCT publications, are incorporated herein by reference for all purposes.