SINGLE MOUNT TENSIONER AND WIRE ATTACHMENT SYSTEM
20240368895 ยท 2024-11-07
Assignee
Inventors
Cpc classification
International classification
Abstract
A tensioning wire attachment system includes a tensioning device, which includes a first collar connectable to a threaded stud. The threaded stud is connectable to a mounting base via a tubular body. The mounting base includes a mounting base aperture. The system also includes a first gripping wedge secured within the first collar via an inside thread of the first collar. The first gripping wedge secures a first wire. The system also includes a single point mounting collar. The mounting collar is configured for rotational movement of the tubular body within via a notch provided in an end of the tubular body. The mounting collar is configured for threading attachment to the mounting base via the mounting base aperture.
Claims
1. A tensioning wire attachment system comprising: a tensioning device, including: a first collar connectable to a threaded stud, wherein the threaded stud is connectable to a mounting base via a tubular body, wherein the mounting base includes a mounting base aperture; a first gripping wedge secured within the first collar via an inside thread of the first collar, wherein the first gripping wedge secures a first wire; and a single point mounting collar, wherein the mounting collar is configured for rotational movement of the tubular body within via a notch provided in an end of the tubular body, wherein the mounting collar is configured for threading attachment to the mounting base via the mounting base aperture.
2. The tensioning wire attachment system of claim 1, wherein the first collar includes an outer diameter of a first value, a first hex shoulder of a first value, an overall length of a first value, the inside thread of a first value, a frustoconical inside shape of a first value, and an aperture inside diameter of a first value.
3. The tensioning wire attachment system of claim 2, wherein the first gripping wedge includes: a first gripping wedge bore, wherein the first gripping wedge bore includes: a first inside diameter of a first value; and a first outer diameter, wherein the first outer diameter includes a first outer diameter that is smaller than the inside thread of the first collar and/or a second and/or third collars, wherein the first gripping wedge is fixedly attached to any of the first collar and/or a second and/or third collars.
4. The tensioning wire attachment system of claim 3, further comprising a second tensioning device, including: the second collar connectable to a second threaded stud, wherein the second threaded stud is connectable to a second mounting base via a second tubular body; and a second gripping wedge secured within the second collar via an inside thread of the second collar, wherein the second gripping wedge encloses a second wire, wherein the second collar includes an outer diameter of a second value, a second hex shoulder of a second value, an overall length of a second value, the inside thread of the first value, a frustoconical inside shape of a first value, and aperture inside diameter of the first value, wherein the second gripping wedge is fixedly attached to any of the first through second collars, the second gripping wedge including a second gripping wedge bore, with a second inside diameter of a second value, a first outer diameter that is smaller than the inside thread of the first collar and/or a second and/or third collars, with a first frustoconical outside shape that is equivalent to the first collar and/or a second and/or third collars inside frustoconical inside shape, configured to allow fixed attachment between any of the first collar and/or a second and/or third collars.
5. The tensioning wire attachment system of claim 4, further comprising a third tensioning device, including: the third collar connectable to a third threaded stud, wherein the third threaded stud is connectable to a third mounting base via a third tubular body; and a third gripping wedge secured within the third collar via an inside thread of the third collar, wherein the third gripping wedge encloses a third wire, wherein the third collar includes an outer diameter of a third value, a third hex shoulder of a third value, an overall length of a third value, the inside thread of the first value, a frustoconical inside shape of the first value, and aperture inside diameter of the first value, wherein the third gripping wedge is fixedly attached to any of the first through third collars, the third gripping wedge including a third gripping wedge bore, with a third inside diameter of a third value, a first outer diameter that is smaller than the inside thread of the first collar and/or a second and/or third collars, with a first frustoconical outside shape that is equivalent to the first collar and/or a second and/or third collars inside frustoconical inside shape, configured to allow fixed attachment between any of the first collar and/or a second and/or third collars.
6. The tensioner and wire attachment system of claim 5, further comprising: an nth collar having an outer diameter of an nth value, an nth hex shoulder of an nth value, an overall length of an nth value, an inside thread of a first value, a frustoconical inside shape of a first value, and aperture inside diameter of a first value; wherein the first, second and third gripping wedges are also configured to be fixedly attached to the nth collar; and wherein n is an integer greater than 3 and/or a positive integer.
7. The tensioner and wire attachment system of claim 6, further comprising: an nth gripping wedge configured to be fixedly attached to any of the first through third collars, wherein the nth gripping wedge includes an nth gripping wedge bore including an nth inside diameter of an nth value and an nth outer diameter that is smaller than the inside thread of the collar of a first through third value, including an nth frustoconical outside shape that is equivalent to the first through third collar inside frustoconical inside shape, wherein the nth gripping wedge is configured to allow fixed attachment between the first through third collars, and wherein n is an integer greater than 3.
8. The tensioner and wire attachment system of claim 6, wherein the first wire is fixedly attached to the first gripping wedge, wherein the first wire includes: a first wire outside diameter of a first value, wherein the first value is equivalent to the first gripping wedge inner diameter to allow a fixed attachment between the first wire and the first gripping wedge.
9. The tensioner and wire attachment system of claim 8, further comprising: a second wire fixedly attached to the second gripping wedge, wherein the second wire includes: a second wire outside diameter of a second value, wherein the second value is equivalent to the second gripping wedge inner diameter to allow a fixed attachment between the second wire and the second gripping wedge; and a third wire fixedly attached to the third gripping wedge, wherein the third wire includes: a third wire outside diameter of a third value, wherein the third value is equivalent to the third gripping wedge inner diameter to allow a fixed attachment between the third wire and the third gripping wedge.
10. The tensioner and wire attachment system of claim 9, further comprising: an nth wire fixedly attached to an nth gripping wedge, wherein the nth wire includes: an nth wire outside diameter of an nth value, wherein the nth value is equivalent to the nth gripping wedge inner diameter to allow a fixed attachment between the nth wire and the nth gripping wedge, wherein n is a positive integer and/or greater than 3.
11. The tensioner and wire attachment system of claim 10, wherein the threaded stud connects any of the first, second, and/or third collars, first, second, and/or third gripping wedges, and first, second, and/or third wires via a washer and a wedge, wherein the threaded stud includes a flat and/or hexed shoulder, an external thread, and a threaded end, wherein the external thread allows attachment to any of the first, second, and/or third collars, wherein the threaded end allows attachment to a tubular body and a locking nut.
12. The tensioner and wire attachment system of claim 11, wherein the tubular body includes an internal thread matching the external thread of the threaded stud; a hemispherical end; and a flat and/or hexed shoulder configured to allow gripping with a wrench.
13. The tensioner and wire attachment system of claim 12, wherein the mounting base includes: the mounting base aperture, wherein the mounting base aperture allows the tubular body to pass through; a recess adjacent to the mounting base aperture, wherein the recess is hemispherical, matches a contour of the tubular body, and is configured for rotational movement of the tubular body via a swivel at the notch; and a groove, wherein the groove is perpendicular to a surface of the mounting base, wherein the groove allows for the tubular body to pivot within the mounting plate angularly.
14. The tensioner and wire attachment system of claim 13, further comprising one or more additional apertures in a circular arrangement around the mounting base aperture, wherein the one or more additional apertures are configured to allow one or more fasteners to pass through.
15. The tensioner and wire attachment system of claim 14, wherein the one or more fasteners are configured to secure the mounting base to a mounting surface.
16. The tensioner and wire attachment system of claim 15, including additional collars and/or additional gripping wedges configured to allow one or more wire rope sizes to be attached in the system between one or more of the mounting surfaces.
17. A tensioner and wire attachment system comprising: A tensioning device, including: a collar connectable to a threaded stud, wherein the threaded stud is connectable to a mounting base via a tubular body, wherein the mounting base includes a mounting base aperture; a mounting collar, wherein the mounting collar is configured for rotational movement of the tubular body within via a swivel at a notch provided in an end of the tubular body, wherein the mounting collar is configured for threading attachment to the mounting base; and a gripping wedge secured within the collar via an inside thread of the collar, wherein the gripping wedge secures a wire, wherein the threaded stud connects the collar, gripping wedge, and wire via a washer and a wedge, wherein the threaded stud includes a flat and/or hexed shoulder, an external thread, and a threaded end, wherein the external thread allows attachment to the collar, wherein the threaded end allows attachment to a tubular body and a locking nut.
18. The tensioner and wire attachment system of claim 17, wherein the tubular body includes an internal thread matching the external thread of the threaded stud; a hemispherical end; and a flat and/or hexed shoulder configured to allow gripping with a wrench.
19. The tensioner and wire attachment system of claim 18, wherein the mounting base includes: the mounting base aperture, wherein the mounting base aperture allows the tubular body to pass through; a recess adjacent to the mounting base aperture, wherein the recess is hemispherical, matches a contour of the tubular body, and is configured for rotational movement of the tubular body; and a groove, wherein the groove is perpendicular to a surface of the mounting base, wherein the groove allows for the tubular body to pivot within the mounting plate angularly.
20. The tensioner and wire attachment system of claim 19, further comprising one or more additional apertures in a circular arrangement around the mounting base aperture, wherein the one or more additional apertures are configured to allow one or more fasteners to pass through, wherein the one or more fasteners are configured to secure the mounting base to a mounting surface.
Description
DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
[0026] Aspects of the present disclosure include a wire attachment and tensioning system. For example, this system can include a railing system. The system can include a device, which may be made of hard plastics or other materials, such as steel or aluminum. In some embodiments, the material can be a corrosion resistant steel. This device can be attached to a mounting surface by various means, such as, via a mounting surface, such as a plate and/or base. For example, the mounting plate may be a flat plane, or include a semi-round contour in order to accommodate one or more mounting surfaces, such as a curved base. In some embodiments, the device attaches to various sizes of cable/wire rope opposite a mounting plate, which can impose tension upon the attached cable.
[0027] In some embodiments, the mounting surfaces may be rigid, and may include a wooden post, a steel post, a post consisting of other materials. These posts may include square, round, and/or other shapes. The mounting surfaces of the present disclosure also may include a cement, wooden, metal, and/or like material structure. For example, if the device were to be used in a vertical plane, a wooden, steel, or other material, such as plastic, may be utilized as the mounting surface to accommodate the environment, individual preference, or other considerations.
[0028] As previously introduced, the attachment and tensioning system of the present disclosure can be adapted to fit multiple sizes of wire rope with a tensioning device. More specifically, this tensioner system/assembly can allow for mounting multiple sizes of wire rope. For example, the cable railing system may use 3/32, , 5/32, or 3/16 wire rope sizes, all within the same device. In some embodiments, tensioning can be achieved by restraining a threaded stud subassembly end, while rotating a tensioner tubular body. This can cause the threads of a stud to be pulled inward. The tubular body may rotate about its axis within the mounting plate due to the hemispherical shapes, in some embodiments. After tension is achieved, the threaded stud may be locked in position, with the nut against the tubular body.
[0029] In some embodiments, the assembly may also have interchangeable collars and wedges. The collars may have various thicknesses and hex sizes, with a common internal size, allowing various gripping wedges of various internal diameters, with a common external size, to fit within the collar. The various gripping wedges may allow for multiple wire ropes to be used within the same device. These features can thereby reduce manufacturing costs due to shared components.
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[0032] Also shown in
[0033] Schematic 200 of the attachment assembly and tensioning assembly of
[0034] In
[0035] Also within device 24 of
[0036] In some embodiments of
[0037]
[0038] Also shown in
[0039] As shown in
[0040] In some embodiments of the present disclosure, a second gripping wedge 9_2 may be configured to be fixedly attached to any of the first through third collars 2_1, 2_2, and 2_3, as shown in
[0041] In some embodiments, a third gripping wedge 9_3 may be configured to be fixedly attached to any of the first through third collars 2_1, 2_2, and 2_3, as shown in
[0042] As shown in
[0043]
[0044] In view 750 of
[0045] The fittings disclosed herein are fabricated from stainless steel. In some implementations, the disclosed mounting plates are either 316 L or 304 L low carbon grade for welding. The backing plate is either 316 or 304 stainless steel. Although the disclosed implementations, are made from stainless steel, it should be understood that various alternative implementations may be made from other metals, such as brass, bronze, aluminum and the like.
[0046] Elements of different implementations described may be combined to form other implementations not specifically set forth previously. Elements may be left out of the systems described previously without adversely affecting their operation or the operation of the system in general. Furthermore, various separate elements may be combined into one or more individual elements to perform the functions described in this specification.
[0047] Other implementations not specifically described in this specification are also within the scope of the following claims.