Flow conversion turbines and assemblies
12135011 ยท 2024-11-05
Inventors
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/372
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A double turbine, includes: a rotatable deflector disc including a first base plate and a second base plate facing opposing directions along an axis of rotation; a first plural number of first vanes each pivotally mounted on the first base plate and uniformly spaced around the axis of rotation by a vane spacing angle; a second plural number of second vanes each pivotally mounted on the second base plate, and uniformly spaced around the axis of rotation by the vane spacing angle, the second plural number being equivalent to the first plural number; wherein each first vane is angularly positioned with respect to the rotation axis as between two second vanes. Multiple such double turbines can be stacked with a progressive helical twist such that each one double turbine is offset from at least one adjacent double turbine by a common twist angle with respect to the axis of rotation.
Claims
1. A double turbine comprising: a rotatable deflector disc including a first base plate and a second base plate facing opposing directions along an axis of rotation; a first plural number of first vanes each pivotally mounted on the first base plate and uniformly spaced around the axis of rotation by a vane spacing angle; a second plural number of second vanes each pivotally mounted on the second base plate, and uniformly spaced around the axis of rotation by the vane spacing angle, the second plural number being equivalent to the first plural number; wherein each first vane is angularly positioned with respect to the axis of rotation as between two second vanes, and each first vane freely pivots along a respective vane axis non-parallel to the axis of rotation, and each second vane freely pivots along a respective vane axis non-parallel to the axis of rotation.
2. The double turbine according to claim 1, wherein each first vane is angularly positioned with respect to the axis of rotation as halfway between two nearest second vanes.
3. The double turbine according to claim 1, wherein each first vane is angularly spaced with respect to the axis of rotation relative to at least one nearest second vane by a baseplate offset angle.
4. The double turbine according to claim 3, wherein the baseplate offset angle is equivalent to one half of the vane spacing angle.
5. The double turbine according to claim 1, each first vane freely pivots relative to the first base plate, and each second vane freely pivots relative to the second base plate.
6. The double turbine according to claim 1, wherein each first vane freely pivots along a respective vane axis perpendicular to the axis of rotation.
7. The double turbine according to claim 6, wherein the vane axis of each second vane is perpendicular to the axis of rotation, and the vane axis of each first vane and each second vane is offset from the axis of rotation.
8. The double turbine according to claim 6, each vane axis is prograde positioned and retrograde rotated relative to a respective radial line through the axis of rotation.
9. The double turbine according to claim 1, wherein: each first vane pivots between the first base plate and an acute raised angle therefrom; and each second vane pivots between the second base plate and an acute raised angle therefrom.
10. The double turbine according to claim 9, wherein: each first vane has a cupped aft face directed opposite the direction of rotation of the double turbine when in a raised pivot position; and each second vane has a cupped aft face directed opposite the direction of rotation of the double turbine when in a raised pivot position.
11. A conversion assembly comprising a particular number of multiple double turbines arranged along a shared axis of rotation, each double turbine respectively comprising: a rotatable deflector disc including a first base plate and a second base plate facing opposing directions along the axis of rotation; a first plural number of first vanes each pivotally mounted on the first base plate and uniformly spaced around the axis of rotation by a vane spacing angle; a second plural number of second vanes each pivotally mounted on the second base plate, and uniformly spaced around the axis of rotation by the vane spacing angle, the second plural number being equivalent to the first plural number; and wherein each first vane is angularly positioned with respect to the axis of rotation as between two second vanes, wherein the multiple double turbines are arranged with a progressive helical twist such that each double turbine is offset from at least one adjacent double turbine by a common twist angle with respect to the axis of rotation.
12. A conversion assembly according to claim 11, wherein, within each double turbine, each first vane is angularly positioned with respect to the axis of rotation as halfway between two nearest second vanes.
13. A conversion assembly according to claim 11, wherein, within each double turbine, each first vane is angularly spaced with respect to the axis of rotation relative to at least one nearest second vane by a baseplate offset angle.
14. A conversion assembly according to claim 13, wherein each double turbine of the particular number of double turbines has the same baseplate offset angle.
15. A conversion assembly according to claim 14, wherein the common twist angle is equivalent to the baseplate offset angle divided by the particular number.
16. A conversion assembly according to claim 15, wherein: each double turbine has the same number of first vanes and second vanes as each other double turbine such that each double turbine has the same vane spacing angle.
17. A conversion assembly according to claim 15, wherein the baseplate offset angle is equivalent to one half of the vane spacing angle.
18. A conversion assembly comprising multiple stacks of double turbines, each stack comprising the particular number of multiple double turbines according to claim 11.
19. A conversion assembly for converting kinetic energy in a fluid flow to electrical energy, the conversion assembly comprising: a particular number of multiple double turbines mounted along a shared rotatable axle defining an axis of rotation, each double turbine respectively comprising: a rotatable deflector disc mounted on the shared rotatable axle, the rotatable deflector disc including a first base plate and a second base plate facing opposing directions along the axis of rotation; a first plural number of first vanes each pivotally mounted on the first base plate and uniformly spaced around the axis of rotation by a vane spacing angle; a second plural number of second vanes each pivotally mounted on the second base plate, and uniformly spaced around the axis of rotation by the vane spacing angle, the second plural number being equivalent to the first plural number; and wherein each first vane is angularly positioned with respect to the axis of rotation as between two second vanes, wherein the multiple double turbines are arranged with a progressive helical twist such that each double turbine is offset from at least one adjacent double turbine by a common twist angle with respect to the axis of rotation; and a generator coupled to the shared rotatable axle and operative to generate electrical energy upon rotation of the axle, the generator in electrical communication with at least one of a battery, an electrically powered device, and a land-based facility; wherein at least the multiple double turbines are disposed in a fluid flow engaging the first vanes and the second vanes of each double turbine causing rotation of the axle and conversion of kinetic energy in the fluid flow into electrical energy by the generator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The previous summary and the following detailed descriptions are to be read in view of the drawings, which illustrate some, but not all, embodiments and features as briefly described below. The summary and detailed descriptions, however, are not limited to only those embodiments and features explicitly illustrated.
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DETAILED DESCRIPTIONS
(26) These descriptions are presented with sufficient details to provide an understanding of one or more particular embodiments of broader inventive subject matters. These descriptions expound upon and exemplify particular features of those particular embodiments without limiting the inventive subject matters to the explicitly described embodiments and features. Considerations in view of these descriptions will likely give rise to additional and similar embodiments and features without departing from the scope of the inventive subject matters. Although steps may be expressly described or implied relating to features of processes or methods, no implication is made of any particular order or sequence among such expressed or implied steps unless an order or sequence is explicitly stated.
(27) Any dimensions expressed or implied in the drawings and these descriptions are provided for exemplary purposes. Thus, not all embodiments within the scope of the drawings and these descriptions are made according to such exemplary dimensions. The drawings are not made necessarily to scale. Thus, not all embodiments within the scope of the drawings and these descriptions are made according to the apparent scale of the drawings with regard to relative dimensions in the drawings. However, for each drawing, at least one embodiment is made according to the apparent relative scale of the drawing.
(28) Any materials described are provided as non-limiting examples except where their inclusion is positively and unambiguously asserted. Once materials and arrangements are described herein with reference to any structures and elements thereof, for example in the drawings, such descriptions apply as well to any further same or similar structures and elements that may appear in other drawings.
(29) Like reference numbers used throughout the drawings depict like or similar elements. Unless described or implied as exclusive alternatives, features throughout the drawings and descriptions should be taken as cumulative, such that features expressly associated with some particular embodiments can be combined with other embodiments.
(30) Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter pertains.
(31) These descriptions and drawings detail embodiments of systems and devices that use a Helical Applied Power Principle of placing the torque distribution to the shaft and bearings at different times and angles to lessen the amount of wear and flexion to the bearings and shaft.
(32) In various embodiments, a turbine takes the velocity/density of a fluid in a flow from any direction and transfers the linear kinetic force into a rotational movement of a shaft, to drive a gear train that turns an apparatus that would otherwise be driven by a motor. The axis of the shafts can be arranged to work either vertically or horizontally.
(33) In some embodiments, imparted rotational movement can be used to turn a scroll air blower for aeration in a bubble curtain, or a pump to move fluid, or to turn a generator creating power but is not limited to these examples.
(34) It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to be exemplary and explanatory only and are not to be construed as limiting the scope of the inventive concept. It is obvious that it is included in the technical idea of the present invention.
(35) Embodiments of vaned turbines for converting fluid flow movement at least into rotational mechanical energy are described in the following. A fixed elevated vane perpendicular to a fluid flow does not capture the full force of passing fluid, as most of the fluid flows around and past such a vane letting the true energy escape. The turbines described in the following use a disc as a working platform and variably elevated vanes, with vortex cones arranged so that, at the very beginning and during the rotational cycle, the vanes deploy by elevating to raised positions between the disc and the vortex cone and trap the full force of the fluid flow to rotate the turbine. This greatly adds to the capture of the kinetic energy and when the disc rotates and the vanes approach the flow in retrograde, the vanes stow by folding flat so as to not produce an opposing force into the flow.
(36) In any given flow, such a vane may produce power for a limited range of its rotation, and the turbine therefore produces along that limited range as the vanes travel, for example 140 degrees. A diversion shield in some below described embodiments captures the flow first, and increases the production range of rotation, for example to greater than 175 degrees.
(37) By having mirrored vanes on opposing sides of the working platform, the amount of force directed to rotational movement is doubled. This can be used to produce current by driving a generator. A helical twist among turbines helps to reduce the adverse effect of torque ripples, and levelizes the force of a flow evenly. This can greatly reduce the gauge and length of the copper used and reduce the size and weight of magnets reducing the cost/weight of a nacelle and cost of generator. This also addresses the force needed to overcome the magnetic torque to start a generator to spin.
(38) The following describes a helical rotating vane (HRV) double turbine 100, embodiments of which are illustrated in the drawings, with particular reference to
(39) A vane 120 according to at least one embodiment is shown in various views in
(40) Each vane pivots variably at its mounted edge on a vane axis defined by its respective pivot mount 140, pivoting between its base plate (104, 106) and a vortex cone 112 (
(41) A respective portion of encountered flow 50 separated by a wedge 114 (
(42) Each vane 120 has a cupped aft face 122 (
(43) The face opposite the aft face 122 is termed here as the leading face 124 with respect to the natural direction of movement of the vane 120 as pressure from the fluid flow bears upon the raised aft face 122. A pie-shaped or triangular form of vane 120 is seen in the plan views of
(44) As represented in
(45) In the illustrated embodiment of the base plates (104, 106) the pivotal mounting is embodied by linear pivot mounts 140, each attached to or a part of its base plate. Each pivot mount 140 has linearly spaced loops for receiving a hinge pin 132 (
(46) As shown in
(47) Furthermore, with respect to natural direction of rotation 110, the linear pivot mounts 140 are prograde positioned and retrograde rotated relative to radial lines 150 through the center of rotation. Lines 152 defining the vane axes along the pivot mounts 140 thus extend ahead of the center and trail slightly reverse. Thus, in the illustrated embodiment, the vanes pivot freely on vane axes that are perpendicular to and offset from the axis of rotation. This better arranges the vanes to capture fluid flow, and across a wider range of rotation, than radial line alignment.
(48) A respective arrangement of pivot mounts 140 is positioned on and carried by each base plate (104, 106) of the deflector disc 102. With reference to a first side, defined by base plate 104 of the rotatable deflector disc 102, first pivot mounts 140 are uniformly spaced by a vane spacing angle B (
(49) The vanes 120 mounted on either side of the deflector disc 102 are mirror copies of the vanes 120 on the other side by form but not by arrangement, which is due to a base plate offset angle. In the double turbines 100 of
(50) Thus, with N first vanes 120 on a first base plate 104 being uniformly spaced, the vane spacing angle is defined as B=(360 degrees)/N. For a deflector plate having N second vanes 120 on a second base plate 106 opposite the first, the vane spacing angle is same defined. For the second vanes to be halfway offset from first vanes, the base plate offset angle is defined as C=B/2.
(51) In the example of a 10-vane set-up on a first base plate as in the drawings, the vane axes are spaced by a vane spacing angle B=36? by the pivot mounts (360?/10). On the opposite second base plate of the same deflector disc 102, the vanes are similarly spaced from each other by the same vane spacing angle, and offset from the vanes of the opposite base plate by a base plate offset angle C=18? (? of 36?).
(52) A flow conversion assembly of stacked double turbines 100 can be arranged by stacking aligned double turbines in a common rotation orientation, for example along a common axle 164, such that their natural directions of rotation 110 are the same. Multiple similar or same double turbines 100 are shown for example in the flow conversion assembly 160 of
(53) On each base plate, N vanes 120 are spaced by the vane spacing angle B=(360 degrees)/N, and in each double turbine 100, the two base plates and their vane arrangements therewith, are offset by the base plate offset angle C=B/2.
(54) Furthermore, the illustrated flow conversion assemblies are arranged with a progressive helical twist among the stacked double turbines 100. As best illustrated by way of index markers in
(55) For illustration of this principle, a helical twist trend curve 162 is represented along the index markers in
(56) In the example of
(57) In another example, in which similarly each base plate has ten (N=10) vanes, and an HRV flow conversion assembly has three (M=3) stacked double turbines 100, the base plate offset angle at each double turbine remains as C=18 degrees, and the helical twist angle is adjusted to D=6 degrees.
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(59) The diversion shield 170 guides the oncoming flow into engagement with the flow-prograde sides of the rotating turbine stacks to maximize engagement, while diverting flow away from or around the flow-retrograde sides to minimize drag and turbine rotation resistance. The diversion shield has a guide plate 172 that guides the flow, and a support brace 176 that spans two opposing end bracket plates 180 that mount the axle 164 to support the stacked double turbines 100.
(60) The flow-prograde sides of the double turbines 100 rotating turbine stack are shown in
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(63) The flow-retrograde sides of the rotating turbine stacks are shown in
(64) A multi-stage flow conversion assembly 230 (
(65) The multi-stage flow conversion assembly 230 is shown to include five conversion stages as a non-limiting example, each stage defined by a respective flow conversion assembly, for example of the type shown in
(66) According to various embodiments described above and illustrated in the drawings, a generator 210 coupled to one or more rotatable axle 164 is operative to generate electrical energy upon rotation of the axle. The generator is in electrical communication with at least one of a battery, an electrically powered device, and a facility 280 (
(67) Particular embodiments and features have been described with reference to the drawings. It is to be understood that these descriptions are not limited to any single embodiment or any particular set of features, and that similar embodiments and features may arise or modifications and additions may be made without departing from the scope of these descriptions and the spirit of the appended claims.