DETERMINING TEMPERATURE INSIDE A HIGH PRESSURE CELL BY EVALUATING SOLID SOLUTION COMPOSITION
20180094985 ยท 2018-04-05
Inventors
- Camille Ellen Mayberry (Ellensburg, WA)
- Emil Tinkov Stoyanov (Dublin, OH)
- Kurt Dylan Leinenweber (Chandler, AZ)
- Abds-Sami Malik (Westerville, OH)
Cpc classification
C30B29/32
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
G01K11/30
PHYSICS
International classification
G01K11/30
PHYSICS
Abstract
A method for the measurement of temperature in high temperature and high pressure processes includes the steps of providing at least a first material compound and at least a second material compound. The at least first and second compounds are mixed to form a material sample. The material sample is loaded into a device and the device and material sample are subjected to a high pressure of up to about 10 GPa and a high temperature of up to about 1700 C. to form the material sample into a solid crystalline solution. The material sample is recovered for analysis and the composition of the crystalline solid solution is measured to determine the temperature.
Claims
1. A sensor material, comprising: a crystalline arrangement of TiO.sub.2 and GeO.sub.2 wherein at least a portion of the TiO.sub.2 and the GeO.sub.2 are in solid solution.
2. The sensor material of claim 1, wherein the composition of TiO.sub.2 and the GeO.sub.2 are combined into solid solution by a high pressure high temperature (HPHT) process.
3. The sensor material of claim 1, wherein the sensor material exhibits a crystalline lattice parameter that corresponds to the composition of solid solution.
4. The sensor material of claim 1, wherein the composition of solid solution varies based on a maximum temperature and pressure experienced by the sensor material.
5. The sensor material of claim 1, wherein TiO.sub.2 and GeO.sub.2 are present in a molar ratio from about 30:70 to about 70:30.
6. The sensor material of claim 1, wherein TiO.sub.2 and GeO.sub.2 are present in a molar ratio from about 40:60 to about 60:40.
7. A method of measuring temperature in a high pressure high temperature (HPHT) process, comprising: subjecting a quantity of a sensor material to an HPHT process having a pressure of up to about 10 GPa and a temperature of up to about 1700 C. to modify a solid solution composition of the sensor material; recovering the sensor material from the HPHT process; and evaluating the crystalline structure of the recovered sensor material to determine the solid solution composition of the sensor material.
8. The method of claim 7, wherein the sensor material comprises at least two compounds.
9. The method of claim 7, wherein the sensor material exhibits a crystalline lattice structure that corresponds to the solid solution composition.
10. The method of claim 7, wherein the sensor material comprises TiO.sub.2 and GeO.sub.2.
11. The method of claim 10, wherein TiO.sub.2 and GeO.sub.2 are provided in a molar ratio from about 30:70 to about 70:30.
12. The method of claim 10, wherein TiO.sub.2 and GeO.sub.2 are provided in a molar ratio from about 40:60 to about 60:40.
13. The method of claim 7, wherein the sensor material is crystalline prior to subjecting the sensor material to the HPHT process.
14. The method of claim 7, wherein the sensor material is amorphous prior to subjecting the sensor material to the HPHT process.
15. The method of claim 9, wherein the crystalline lattice structure of the sensor material is evaluated using at least one of electron microprobe, X-ray diffraction, or Raman spectroscopy.
16. The method of claim 9, further comprising determining a maximum temperature experienced by the sensor material in the HPHT process based on the evaluated crystalline lattice structure of the sensor material.
17. The method of claim 16, further comprising characterizing a non-uniform maximum temperature experienced by the sensor material in the HPHT process based on a non-uniform crystalline lattice structure of the sensor material.
18. The method of claim 16, further comprising calibrating an external temperature sensor based on the determined maximum temperature experienced by the sensor material.
19. A material comprising crystalline Ge.sub.xTi.sub.1-xO.sub.2.
20. The material of claim 19, where x=0.57.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] These and other objects, features, aspects, and advantages will become more apparent from the following detailed description of the preferred embodiments relative to the accompanied drawings, in which:
[0004]
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DETAILED DESCRIPTION
[0016] Industrial scale high pressure and temperature (HPHT) processes employ pressures ranging up to approximately 10 GPa and temperatures ranging up to approximately 2200 C. These extreme pressure and temperature environments are obtained in specially designed cells in hydraulic presses. Such temperature and pressure conditions are necessary to manufacture, for example, diamond and/or cubic boron nitride.
[0017] Measurement of the temperature experienced by the internal components of the cell may be desired as a way to determine process parameters and the effects of those process parameters on resulting press operations. Further, in some embodiments, the temperature experienced throughout the cell may not be uniform, and so means for measuring temperature at various positions within the cell may also be desired.
[0018] Various industrial processes may be performed in a HPHT apparatus, which subjects material in the HPHT apparatus to conditions of elevated pressure and temperature. A conventional HPHT apparatus may be of the belt- or die-type as described in U.S. Pat. Nos. 2,947,611; 2,941,241; 2,941,248; 3,609,818; 3,767,371; 4,289,503; 4,673,414; and 4,954,139; each of which is incorporated herein in its entirety; or of a multi-anvil type as described in: Kawai, N. et al, The Generation of Ultrahigh Hydrostatic Pressures by a Split Sphere Apparatus, Rev Sci Instrum 41, 1178 (1970); Stoyanov, E. et al, Large-Volume Multianvil Cells Designed for Chemical Synthesis at High Pressures, High Pres Res 30, 175 (2010); and Walker, D. et al, Some Simplifications to Multianvil Devices for High Pressure Experiments, Am Mineral 75, 1020 (1990); each of which is incorporated herein in its entirety.
[0019] However, it will be appreciated that the method of the present disclosure will find applicability in any HPHT apparatus that is capable of providing the required high pressure and high temperature conditions simultaneously. Accordingly, it is intended that such other HPHT apparatuses are envisioned to be within the scope of the present disclosure.
[0020] It is desirable to measure the temperatures attained in such industrial high pressure equipment accurately and continuously. While it is possible and feasible to continuously and accurately measure the internal temperature, with, for example, a thermocouple; it is not feasible, at present, to map the temperature distribution within a cell.
[0021] Temperature measurement with a thermocouple (usually K-type or C-type) will yield the temperature at a single point where the junction of the thermocouple is positioned, which is typically in the geometric center of the high pressure cell. There is, however, a temperature gradient that exists within the high pressure cell during the HPHT process. Measuring such a temperature gradient would require multiple thermocouples and necessitate extensive modifications of the HPHT cell. This would be a cumbersome and costly experiment. Also, the results attained may not be directly relatable to a standard HPHT cell that does not include such instrumentation, because of the cell design modifications required to accommodate multiple thermocouples may modify the internal temperatures experienced within the cell.
[0022] A need exists for an alternative method for measuring temperature at multiple points within a HPHT cell, preferably a method that is comparatively simple and accurate. The present disclosure is directed to a temperature measurement technique that is practical for industrial use and does not require substantial thermocouple instrumentation.
[0023] The present disclosure is directed to a sensor material that undergoes a permanent transformation during the HPHT process, such that upon inspection of the sensor material following the HPHT process, the conditions of the HPHT process can be determined. The sensor material may respond to the maximum temperature experienced during the HPHT process, such that the sensor material undergoes a permanent transformation that corresponds to one of the parameters of the HPHT process. In one embodiment, the sensor material may undergo a phase transformation, such that the composition of the sensor material changes based on the maximum temperature that was seen during the HPHT process. By evaluating the composition of the sensor material after the HPHT process, the maximum temperature of the HPHT process can be determined ex situ.
[0024] It has been found that when a sensor material includes a mixture of titanium dioxide (TiO.sub.2) and germanium dioxide (GeO.sub.2) and is subjected to pressures ranging up to about 10 GPa and temperatures up to about 1700 C., a solid solution begins to form. This solid solution crystallizes in a tetragonal structure (space group #136) and the amount of intermixing of the TiO.sub.2 and the GeO.sub.2 depends directly on the maximum temperature witnessed by the TiO.sub.2GeO.sub.2 material. This material, although formed at high pressure, can be recovered and is stable at room pressure. The crystallized solid solution can be measured by, for example, electron microprobe analysis, to quantify the amount of Ti and Ge in the solid solution. Raman spectroscopy can be used to indirectly quantify the solid solution because as the solid solution composition changes, the lattice vibration modes of the crystal changes. Indirect quantification of the solid solution can also be made by X-ray diffraction because, as the composition of the TiO.sub.2/GeO.sub.2 solid solution varies, the crystal lattice parameter varies, leading to observable changes in the diffraction pattern.
[0025] The present disclosure is directed to techniques for measurement of temperatures at pressures up to about 10 GPa ex situ, which is useful, for example, in mapping internal cell temperatures in industrial HPHT processes. This technique allows for simple measurement of cell temperature without heavy instrumentation requirements, at industrially relevant pressures and temperatures, using widely available analytical tools. In one embodiment, the measurement technique relies on the formation of a solid solution of TiO.sub.2 and GeO.sub.2. Such solid solution forms at temperatures greater than about 1200 C. The composition of the solid solution varies continuously with increasing temperature. This solid solution may form a crystalline structure that is maintained as the sensor material is brought to ambient pressure and temperature conditions. The solid solution, therefore, is recoverable and the composition of the solid solution can be determined at ambient conditions by, for example, electron microprobe, X-ray diffraction, or Raman spectroscopy.
[0026] In one embodiment, the sensor material may be placed in a high pressure cell of conventional design for subsequent processing in a HPHT apparatus. The sensor material is recovered as a sintered body by removing the cell components, for example by mechanical separation from platinum or other metal foil (in the case of metal capsules) or dissolving the surrounding salt in a solution (in the case of salt capsules). The sintered sensor material may be prepared for subsequent evaluation according to conventional processing techniques. For electron microprobe analysis, the sintered sensor material is polished and carbon-coated. For powder X-ray diffraction, the sintered sensor material is ground in an agate mortar. For Raman spectroscopy, the sintered sensor material may be used as is as recovered from the HPHT apparatus or ground into a powder.
[0027] The present disclosure is directed to different experimental procedures. In one embodiment of an HPHT procedure, high purity (99%) TiO.sub.2 and GeO.sub.2 powders are mixed together. The ratio of the TiO.sub.2 to GeO.sub.2 may be varied to provide sensitivity to the appropriate temperature range and may vary from about 30:70 to about 70:30 molar percent ratio, including being from about 40:60 to about 60:40 molar percent ratio, including being in about a 50:50 mole percent ratio. The powder is then loaded in a capsule and assembled into a high pressure cell and subjected to a pressure of up to about 10 GPa and a temperature of up to about 1700 C. and held at constant pressure and temperature for a time period ranging from minutes to hours. The cell is allowed to cool rapidly (for example, >1000 C./minute) prior to pressure release, and the sintered sensor material is recovered for analysis.
[0028] In some embodiments, temperature may be measured using additional instrumentation. In one embodiment, a C-type thermocouple may be inserted in the cell to monitor a temperature. A pressure standard (see U.S. Pat. No. 9,243,968, which is incorporated by reference) may also be loaded concurrently into the HPHT apparatus, in a separate capsule, as a way to determine the pressure of the HPHT process.
[0029] After recovery, the capsules containing the temperature-sensing sensor material and pressure standard (if present) are each sectioned to evaluate the temperature or pressure at a position within the high pressure cell. In one embodiment, the recovered sintered sensor material is cut approximately along the vertical axis to evaluate the temperature of the HPHT process along the middle of the high pressure cell. In one experiment, one half of each of the temperature-sensing sensor material and the pressure standard were mounted in epoxy for electron probe microanalysis. The other half of each of the temperature-sensing sensor material and the pressure standard were subjected to powder X-ray diffraction.
[0030] In various embodiments, the starting TiO.sub.2 and GeO.sub.2 that together form the sensing material may be crystalline or amorphous. In embodiments in which the TiO.sub.2 and GeO.sub.2 are amorphous, it is preferable for the TiO.sub.2 and GeO.sub.2 to be combined as a glass (employing conventional glass making techniques) prior to HPHT processing. A mixture of TiO.sub.2 and GeO.sub.2 may also be derived from sol-gel techniques by reacting alkoxides of Ti and Ge.
[0031] In various experiments, an X-ray diffraction analysis (XRD) procedure was performed on the recovered sensor material in Bragg-Brentano geometry using Cu K radiation generated at 40 keV and 30 mA on a Siemens D5000 diffractometer, or generated at 40 keV and 40 mA on a Bruker D8 diffractometer, in both cases using a zero background holder made from single crystal quartz (obtained from The Gem Dugout of State College, PA). In some experiments, the sensor materials were mixed with a lanthanum hexaboride standard (from National Institute of Standards and Technology, reference material number 660) in order to more accurately determine the cell parameters of the phases present in the sensor material following HPHT processing. The cell parameters, accurate to 10.sup.3 , were determined with a combination of peak-fitting procedures on the Jade software package and/or Rietveld refinement on the GSAS software package.
[0032] Single crystal X-ray diffraction analysis was performed on a Bruker SMART APEX instrument using a Mo X-ray source at a wavelength of 0.71 . Structure solution and refinement was done using Bruker SHELXTL software.
[0033] An experimental procedure incorporating electron -probe analysis was done on a Jeol JXA-8530F field emission Electron Probe Microanalyzer (EPMA) equipped with an energy dispersive spectrometer and operated at 15 kV and 15 nA, with a focused beam to determine titanium to germanium ratios. Using energy dispersive spectrometry, titanium and germanium concentrations were derived from continuous X-ray spectrum for analysis spots with dwell times of 30 seconds per analysis and a standardless method that employs an internal matrix correction. The measured elemental concentrations were calculated as oxide wt % and normalized to 100 wt % totals from the absolute intensities of the characteristic X-ray peaks of the respective elements. Oxygen abundances were calculated from stoichiometry.
[0034] Referring to
[0035] As shown in
[0036] Referring now to
[0037] As depicted, the reaction cell assembly 12 includes a hollow cylinder 26, which may be formed of a material such as salt or the like, which is converted during the HPHT process by phase transformation or compaction to a stronger, stiffer state. Alternatively, the hollow cylinder 26 may be formed of a talc material or the like, which is not converted during the HPHT process. In either case, the material of cylinder 12 is selected as being substantially free of volume discontinuities or the like, at ambient conditions and under HPHT conditions as may occur. Such materials may include, for example, pyrophyllite or alumina. Materials meeting such criteria are described in U.S. Pat. No. 3,030,662, which is incorporated herein in its entirety.
[0038] One or more adjacent cylinders are positioned within salt cylinder 26. Each of the adjacent cylinders 28 are provided as a graphite electrical resistance heater tube. Electrical connection with heater tube 28 is achieved via an adjacent pair of conductive metal end discs, 30a and 30b, which are axially-disposed with respect to heater tube 28. An end cap assembly, shown generally at 32a and 32b, is provided adjacent to each disc 30. Each of the end cap assembly 32a, 32b, may include an insulating plug 34a, 34b, which is surrounded by an electrically conductive ring 36a, 36b.
[0039] It will be appreciated that the interior of heater tube 28, along with end discs 30, salt cylinder 26, and end cap assemblies 32, defines a generally-cylindrical inner chamber 38 having defined axial and radial extents and containing a pressure-transmitting medium 46. Pressure-transmitting medium 46 is selected as having a relatively low coefficient of internal friction to make it semi-fluid at HPHT conditions, and may be provided as or within a cylindrical salt liner 42, which defines radial pressure-transmitting medium layers 43a, 43b, and is fitted with an axial pair of salt plugs 44a, 44b, each of which defines an axial pressure transmitting medium layer. In some embodiments, pressure-transmitting medium 46, salt liner 42, and/or plugs 44 are formed of a graphite material or of sodium chloride, but also may be formed of any chloride, iodide, or bromide of sodium, potassium, or calcium or a mixture thereof. Alternatively, pressure-transmitting medium 46 may be provided in powdered or particulate form. The pressure-transmitting medium 46 defines a cavity space 40, which is configured to receive capsules of the material(s) to be HPHT treated.
[0040] Referring now to
[0041] Still referring to
[0042] As shown in step 54 the material sensor that is positioned within the capsule, and as described above with reference to
[0043] During step 54, the sensor material is formed into a solid crystalline solution. For purposes herein a solid crystalline solution is defined as a solution of a crystalline phase that can have variable composition. See West, Anthony R, Solid State Chemistry and its Applications, John Wiley & Sons Ltd., 1984: 358-359.
[0044] Each compound of the sensor material has a crystal lattice parameter. For example, the TiO.sub.2 and GeO.sub.2 powders each have a crystal lattice parameter. For purposes herein a crystal lattice parameter is defined as a unit cell structure of lengths of the base vectors (of the unit cell) and the angles between them together forming the lattice parameters (or lattice constants). See, Midler U., Inorganic Structural Chemistry, John Wiley & Sons Ltd., 1991: 8-9.
[0045] During the formation of the solid crystalline solution, the crystal lattice parameters will change. For example, the Ti enters and changes the crystal lattice parameter of the GeO.sub.2. Or the Ge enters and changes the crystal lattice parameter of the TiO.sub.2. Similar events can occur with other material compounds. The amount of atomic exchange between the components of the sensor material may be affected by the maximum temperature experienced by the sensor material.
[0046] Following HPHT processing, the sensor material is recovered for analysis in step 56. During the evaluation step 58, the concentration of the first material compound in the second material is measured. Likewise, the concentration of the second material compound in the first material may be measured.
[0047] As set forth fully in the examples and tables below, the amount of Ti and Ge in the solid crystalline solution may be measured directly by electron microprobe analysis. The amount of Ti and Ge in the solid crystalline solution may also be measured indirectly by X-ray diffraction, wherein the crystal lattice parameter continuously varies with the composition of the TiO.sub.2 and GeO.sub.2 solid solution. Further, these crystal lattice changes can also be detected by Raman spectroscopy, where the resonance frequencies of the crystal are affected by the composition.
[0048] Accordingly, the composition of the solid crystalline solution that is present in the recovered sensor material may be used as a temperature gauge. Moreover, the crystal lattice parameter of the solid crystalline solution that is present in the recovered sensor material can be used as a temperature gauge.
[0049] Experimental results using particular embodiments are explained below and listed in Table 1.
TABLE-US-00001 TABLE 1 Sample TiO.sub.2GeO.sub.2 (mg) SiO.sub.2GeO.sub.2 (mg) Pressure (kBar) Temp. ( C.) Time (min) G248 *29.74 1.88 1200 120 G249 *?? 5.60 2.83 1400 120 G250 *35.60 n/a 1200 26 G260 ?? ?? 5.88 1500 120 G265 9.22 16.66 5.35 1400 120 G266 18.47 23.54 3.72 1300 120 G267 16.92 18.27 5.26 1600 120 G273 13.42 n/a 5.48 1400 120 G278 19.03 23.99 6.24 1300 120 ~G284 21.25 21.94 ?? 1400 120 G285 {circumflex over ()}21.55 21.049 ?? 1450 120 *50:50 molar composition. Subsequent samples were 60:40::TiO.sub.2:GeO.sub.2.
[0050] An equimolar composition of GeO.sub.2 (99.98% purity, Alfa Aesar) and TiO.sub.2 (anatase structure, 99.9% purity, Alfa Aesar) were mixed in an agate mortar and pestle with isopropanol until dryness. The powder mixture was further dried by heating at 500 C. for 1 hour, in an alumina crucible, under air. This solid mixture was stored under vacuum of 0.1 MPa at 100 C. and used for subsequent experiments.
[0051] Pt capsules were fabricated from Pt tubes (5 mm diameter, 9 mm length, 0.127 mm wall thickness) and Pt end lids (0.127 mm thickness, 5 mm diameter) sourced from Depths of the Earth Inc. Capsules made from Pt were charged with sensor material and pressure standard, as described herein above, and then welded shut.
[0052] After HPHT processing, capsules containing sensor material and pressure standard were mounted in epoxy resin and cut in half along the length using a diamond wire saw. Generally, one half of the recovered sensor material was used for SEM analysis and the remaining half was used for XRD analysis.
[0053] In one embodiment (Sample G248), 0.2974 grams of sensor material (composition described in Table 1) and 0.0188 grams of pressure standard were each loaded in Pt capsules. Capsules were loaded into the assembly 30 of
[0054] Samples G249 and G250 were treated in a similar manner. The remaining samples (G260-G285) used molar composition 60:40:GeO.sub.2:TiO.sub.2, because this ratio provides for a higher solvus temperature, thereby increasing the upper limit for temperature measurement.
[0055] A second series of sensor materials, listed in Table 2 below, were pressed on industrial high pressure apparatus, either belt or multi-anvil (*) type. All experiments used a glass having a 60:40 molar composition GeO.sub.2TiO.sub.2, as well as a pressure standard charged into a second capsule and subjected to HPHT conditions simultaneously with the sensor material. The glass was ground to a powder in an agate mortar and pestle. An additional temperature measurement of the cell was evaluated using a type C thermocouple that was inserted into the high pressure cell.
[0056] In sample M09-10272, salt capsules were separately charged with the glass sensor material and the pressure standard and loaded into a HPHT cell as shown in
[0057] In sample C2-4155, Pt capsules were separately charged with the glass sensor material and the pressure standard before loading into the high pressure cell. Samples were cooled over 20 minutes and pressure was released isobarically to recover samples. Pressure was not verified independently in five of the samples but are expected to be in the range of 5.0 to 7.0 GPa.
TABLE-US-00002 TABLE 2 Temp. Time Sample TiO.sub.2GeO.sub.2 (mg) Pressure (GPa) ( C.) (min) M09-9059 200.0 6.6 1507 30 M09-10272 200.0 6.7 1443 30 M09-10273 210.0 6.8 1505 30 M09-10275 210.0 6.8 1530 30 M09-10281 210.0 6.8 1475 30 M09-10929 80.0 6.5 1325 30 M09-10930 80.0 6.9 1512 30 C2-4155 307.2 5.4 1519 20 C2-4156 62.7 ? 1644 20 C2-4223 240.4 ? 1644 20 C2-4224 264.9 ? 1755 20 C0-186 266.0 ? 1755 20 C0-187 219.1 ? 1644 20 C0-188 145.6 5.2 1519 20
[0058] Further to the above, TiO.sub.2 is well known to exist in three forms at room temperature and pressure: rutile, anatase, and brookite. The former is by far the predominant form both in nature and in commercial applications (as a white pigment). Rutile is also thermodynamically more favored at atmospheric pressure and the other structures will transform to it upon heating. All three phases feature Ti in octahedral coordination with O. The crystal structure of rutile is tetragonal (space group #136).
[0059] GeO.sub.2, unlike TiO.sub.2, can exhibit either tetrahedral or octahedral coordination of the cation at atmospheric pressure. See Gullikson, A. L., et al., High-pressure investigation in the system SiO.sub.2GeO.sub.2: Mutual solubility of Si and Ge in quartz and rutile phases. Journal of the American Ceramic Society, 2014. At high temperatures near its melting point, GeO.sub.2 has a quartz-like structure, with Ge in tetrahedral coordination. At temperatures below 900 C. GeO.sub.2 has a rutile-like structure (the mineral argutite), with Ge in octahedral coordination. The rutile structure of GeO.sub.2 becomes more stable with increasing pressure, and is the predominant phase above 2 GPa. The embodiments described herein were all obtained above 2 GPa and were composed of two phases: a titanium-rich phase (TiO.sub.2 with rutile structure) and a germanium-rich phase (GeO.sub.2 with rutile structure).
[0060]
TABLE-US-00003 TABLE 3 FIG. 5A FIG. 5B TiO.sub.2 GeO.sub.2 TiO.sub.2 GeO.sub.2 1 24.79 75.21 20.27 79.73 2 21.16 78.84 23.71 76.29 3 24.65 75.35 23.68 76.32 4 53.78 46.22 49.34 50.66 5 56.90 43.10 57.17 42.83 6 36.54 63.46 57.78 42.22
[0061]
[0062] Similarly
[0063] XRD analysis provides further confirmation of the formation of these solid solutions. Lanthanum hexaboride (LaB.sub.6) internal standard was used in the XRD analysis, in order to provide an internal reference against which to accurately measure the unit cell lattice parameters of all the phases. The XRD measurements showed that both the GeO.sub.2 rich phase and the TiO.sub.2 rich phase have a rutile crystal structure. Their lattice parameters correlate with the synthesis temperature. At lower temperatures in the HPHT process, the lattice parameters were nearly identical to those of the JCPDS (Joint Committee on Powder Diffraction Standards) file for the GeO.sub.2 phase (JCPDS card #035-0729) and the TiO.sub.2 phase (JCPDS card #021-1276). But as the temperature of the HPHT process was increased, the lattice parameters steadily converged. The convergence was dependent on temperature, with greater effects at higher temperature, until the X-ray diffraction patterns fully coalesced at temperatures greater than about >1600 C.
[0064]
[0065] The peaks in the X-ray diffraction pattern arising from the titania rich solid solution are marked by arrows and horizontal labels 78 at 27.531 and 79 at 36.154 in 2-theta. Note that these are slightly higher in 2-theta than the reference TiO.sub.2 (110) and (101) peaks. This can be attributed to the effect of the TiO.sub.2GeO.sub.2 solid solution, which affects the lattice parameters.
[0066] The peaks in the X-ray diffraction pattern arising from the germania rich solid solution are marked by arrows and horizontal labels 80 at 28.443 and 81 at 37.263 in 2-theta. Note also these are slightly smaller in 2-theta than the reference GeO.sub.2 (110) and (101) peaks. This can also be attributed to the effect of the TiO.sub.2GeO.sub.2 solid solution; in this case the solid solution is rich in GeO.sub.2.
[0067]
[0068] The position of the X-ray diffraction peaks 78, 79, 80, 81, 82, 83, 84, 85, are influenced by the composition of the solid solution. As the temperature of the HPHT process is increased, more of the solute is incorporated in the solvent of the solid solution. Sample M09-10929 (
[0069] The logical conclusion of these XRD peak shifts is that they eventually completely merge to form a homogeneous solid solution to form a new compound. Such a compound, which has never before been observed, has been isolated, and single crystal XRD was used to characterize the clear, colorless, tabular-like crystal specimen. The compound crystalizes in space group P42/m n m (tetragonal) with unit cell dimensions a=b=4.493(2) and c=2.9121(13) . The chemical formula is Ge.sub.0.57Ti.sub.0.43O.sub.2. The crystal parameters are given in Table 4 and Table 5. The structure drawings are given in
TABLE-US-00004 TABLE 4 Chemical formula GeO.sub.4Ti Formula weight 184.49 g/mol Temperature 298(0) K Wavelength 0.71073 Crystal size 0.066 0.075 0.083 mm Crystal habit clear colorless tabular Crystal system tetragonal Space group P 42/m n m Unit cell dimensions a = 4.493(2) = 90 b = 4.493(2) = 90 c = 2.9121(13) = 90 Volume 58.79(6) .sup.3 Z 1 Density (calculated) 5.211 g/cm.sup.3 Absorption coefficient 15.938 mm.sup.1 F(000) 86
TABLE-US-00005 TABLE 5 F (site x/a y/b z/c U(eq) occupancy) Ge1 0.0 0.0 0.0 0.0048(4) 0.57(3) Ti1 0.0 0.0 0.0 0.0048(4) 0.43(3) O1 0.3060(2) 0.3060(2) 0.0 0.0081(6) 1.00
[0070]
[0071] It should be noted that a similar detailed analysis could have been done for the Raman spectra or the SEM images in order to derive a temperature correlation.
[0072]
[0073] The temperature can now be related to the d-spacing of the (110) peak of the GeO.sub.2 rich solid solution: y=A+Bx 140. Where y is the temperature and x is the d-spacing and the constants, A and B. The data is also listed in Table 4. It should be noted that any of the relevant peaks in the XRD data can be used to build a temperature calibration curve. Multiple such curves can yield more accuracy in the measurement.
TABLE-US-00006 TABLE 4 Value Error A 30128 3198 B 10027 1013
[0074] It should now be understood that a sensor material may be incorporated into a HPHT process to evaluate the conditions of the HPHT process ex post. The particular conditions of the HPHT process, for example the maximum temperature that the sensor material is exposed to, may modify the solid solution composition of the sensor material. In one embodiment, the sensor material may undergo a phase transformation to a crystalline solid solution during the HPHT process, where the phase is maintained after the sensor material is brought to ambient pressure and temperature conditions. The sensor material may be evaluated according to a variety of conventional inspection techniques, to determine the composition of the solid solution, which is correlated to the maximum temperature experienced by the sensor material in the HPHT process.
[0075] Although the present description includes description of particular embodiments, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred therefore, that the scope of the present disclosure be limited not by the specific disclosure herein, but only by the appended claims.