SNAP-IN MOUNTING FOR MOUNTING AN ENGINE TOP COVER
20180094669 · 2018-04-05
Inventors
Cpc classification
F16B5/0664
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B77/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05C2253/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16B21/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R13/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is directed to a snap-in mounting for mounting a top cover onto the engine of a motor vehicle, the top cover with the snap-in mounting, a mounting system with the snap-in mounting and a male part and a method of producing the snap-in mounting. The snap-in mounting for mounting a top cover onto the engine of a motor vehicle according to the invention comprises a female part including, a receiving part, which is adapted to receive the ball-shaped end of a male part by a snap-in connection, and a holding part for holding the receiving part, wherein the receiving part and the holding part are, preferably, separate parts, wherein the holding part is adapted to be fixed to the top cover's bottom side, which faces the engine of a motor vehicle when mounted, wherein the holding part, preferably, has a sliding portion, which is adapted to allow for a relative displacement of the receiving part and the holding part by a sliding motion, wherein the receiving part is moulded from a polymer material containing at least a thermoplast.
Claims
1. Snap-in mounting for mounting a top cover onto the engine of a motor vehicle, comprising a female part including a receiving part and a holding part, wherein the receiving part is configured to receive the end of a male part by a snap-in connection the holding part is configured for holding the receiving part, wherein the holding part is adapted to be fixed to the top covers bottom side, which faces the engine of a motor vehicle when mounted, characterized in that the receiving part is moulded from a polymer material containing at least a thermoplast.
2. Snap-in mounting according to claim 1, wherein the receiving part and the holding part are separate parts, wherein the holding part has a sliding portion, which is adapted to allow for a relative displacement of thereceiving part and the holding part by a sliding motion.
3. Snap-in mounting according to claim 1, wherein the receiving part has a ball receiving portion and has at least one click wall, which is arranged and shaped to be displaced by being elastically bended under the force provided by inserting the ball-shaped end of the male part into the ball receiving portion, such that the at least one click wall supports and retains the male part at the receiving part by engaging an undercut provided at the ball-shaped end of the male part.
4. Snap-in mounting according to claim 1, wherein the receiving part has a funnel-shaped receiving portion, which includes a funnel-shaped inner volume, and a ball receiving portion, which includes a ball-receiving inner volume, which is preferably substantially ball-shaped, wherein the receiving part has multiple rib portions, and preferably at least one of the funnel-shaped inner volume, and the ball-receiving inner volume is defined by the surface of the multiple rib portions, which are facing the ball-receiving inner volume and/or preferably the funnel-shaped inner volume.
5. Snap-in mounting according to claim 4, wherein the ball-receiving portion has an opening, through which the ball-shaped end of the male part is inserted into the ball-receiving portion for providing coupling of the female part and the male part, and wherein the rib portions are aligned at least in part around the ball-shaped inner volume in a longitudinal direction, considering the ball-shaped inner volume having a south pole, which lies in the centre of the opening, and an opposing north pole, which are connected by a central linear axis running through both poles and by lines of longitude leading around the ball-shaped inner volume.
6. Snap-in mounting according to claim 5, wherein the ball-receiving inner surface of the ball-receiving portion is defined by a first set of rib portions, which defines at least a part of a first half of the ball-shaped inner volume, and by a second set of rib portions, which defines at least a part of the second half of the ball-shaped inner volume, considering the receiving part being divided by a virtual plane running through the centre of the ball-shaped inner volume.
7. Snap-in mounting according to claim 6, wherein the rib portions of the first set of rib portions and the rib portions of the second set of rib portions are respectively provided with a number N, wherein 2<=N<=10, and are arranged with an offset by a rotation to each other around the central axis, wherein the rotational shift preferably corresponds to an angle b=180/N.
8. Snap-in mounting according to claim 7, wherein the rib portions of the first set of rib portions are formed to be lamellae which extend longitudinally in the direction from the equator of the spherical inner volume towards the north pole, while they are arranged self-supporting.
9. Snap-in mounting according to claim 1, wherein the thermoplast is chosen from the group of materials comprising polyamides, polyesters and polyolefines.
10. Snap-in mounting according to claim 1, wherein the polymer material is chosen such that the elastic modulus Et of the polymer material is taken from the group of preferred ranges including 0.11 GPa<Et<50 GPa, or 0.15 GPa<Et<20.00 GPa or 0.15 GPa<Et<5.00 GPa.
11. Snap-in mounting according to claim 1, wherein the receiving part consists of a first polymer material containing at least the thermoplast, and the holding portion part consists of a second polymer material, which contains the same thermoplast.
12. Mounting system comprising at least one snap-in mounting according to claim 1, which in particular already contains the female part according to claim 1, and comprising at least one male part having a ball-shaped end, which can be coupled to said female part by a snap-in connection.
13. Top cover for covering the engine of a motor vehicle, having a top side and a bottom side, wherein at least one snap-in mounting according to claim 1 is connected with the bottom side of the top cover, for mounting the top cover onto the engine of a motor vehicle.
14. Top cover according to claim 13 further comprising at least a carrier layer consisting of a consolidated fibrous material consisting of fibres and a binder in the form of a thermoplastic binder or a thermoset binder whereby the binder forms small binding points between the fibers to consolidate the fibrous material.
15. Top cover according to claim 14 whereby the fibres are at least one of thermoplastic fibers, preferably polyester fibers, preferably polyethylene-terephthalate (PET) or polybutylene terephthalate (PBT), natural fibers, preferably cotton or flax fibers, or mineral fibers, preferably glass-, carbon-, ceramic- or basalt fibers, or a mixture of such fibers.
16. Top cover part according to claim 15, whereby the thermoplastic binder is either a copolymer of polyester, or polyamide or whereby the thermoset binder is a resinous type preferably phenolic resin.
17. Top cover part according to claim 16 further comprising at least one acoustic absorbing layer, preferably a fibrous layer and or an open cell foam layer.
18. Top cover part according to claim 17, further comprising a film layer preferably pervious, between the structural layer and the acoustic absorbing layer.
19. Top cover part according to claim 18 further comprising at least one deco layer preferably one of a textile fabric, like a knitted fabric or a woven fabric, a nonwoven fabric or a film layer, like a thermoplastic polyurethane film layer optionally perforated, or a combination of such layers.
20. Method of producing the snap-in mounting according claim 1, providing at least the steps of: forming the receiving part of the snap-in mounting by injection moulding, and providing the holding part of the snap-in mounting, preferably: assembling the receiving part and the holding part by inserting the receiving part into the holding part.
21. Method according to claim 14, wherein a moulding device is used for moulding the receiving part, which comprises a first mould form and a second mould form, which can be closed to define the negative contour of the receiving part, wherein the receiving part, the first mould form and a second mould form are respectively configured such that the receiving part does not require an undercut portion.
22. Moulding device for moulding at least the receiving part of the snap-in mounting according to claim 1 wherein the injection moulding device comprises a first mould form and a second mould form, which can be closed to define the negative contour of the receiving part, wherein, preferably, the receiving part, the first mould form and a second mould form are respectively configured such that the receiving part does not require an undercut portion.
Description
FIGURES AND FURTHER EMBODIMENTS
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[0104] The snap-in mounting 1 serves for mounting the top cover 100 onto the engine of a motor vehicle. The snap-in mounting 1 consists of the female part 50. The female part 50 consists of the holding part 2 and the receiving part 3. The holding part 2 is adapted to be fixed to the top cover's 100 bottom side, which faces the engine of a motor vehicle when mounted, and the holding part also serves for holding the receiving part 3. The receiving part 3 is adapted to receive the ball-shaped end of a male part 60 by a snap-in connection. The receiving part is formed by a thermoplast, here e.g. polyamide, using injection moulding.
[0105] The holding part 2 has a first support wall 4 and a second support wall 5, facing the first support wall 4. Both support walls are plain plates, which are arranged in a distance, thereby limiting the insert volume of the holding device 2 for inserting the receiving device 3 through an opening 9, best seen in
[0106] The first support wall 4 and a second support wall 5 are plain plates, carried by a carrier construction, to which the support walls 4, 5 are integrally connected. The second support wall has an opening, which technically is used as a part of the restriction device, explained below, and which also serves for allowing to let the ball-shaped end of the male part passing through the housing and to engage the ball-receiving portion of the receiving part for establishing the coupling position by snap-in, and for the male part to be removed for releasing the coupling position of the female part and the male part.
[0107] As shown in
[0108] The holding part 3 has a sliding portion, which is adapted to allow for a relative displacement of the receiving part 3 and the holding part 2 by a sliding motion. The sliding portion comprises the first support wall 4 and the second support wall 5, which define the insert volume, into which the receiving part 3 is inserted, while still being capable to be laterally moved, at least under the relatively high forces of positioning, when the male part enters the funnel-shaped receiving portion of the receiving part 3, which thereby is caused to slide and to align, i.e. self-center, the male part with the ball-receiving portion.
[0109] The snap-in mounting comprises a clamping device for clamping the receiving part within the holding part. The clamping device, preferably, is adapted to counteract the sliding movement of the receiving part relative to the holding part by friction, such that the receiving part may be still be laterally moved by sliding but may be fixed by friction during the normal mounting position, when the top cover is mounted on top of the engine of the motor vehicle and normally operated. The clamping device is realized here by the plain first support wall 4, which is arranged tilted with respect to the plain second support wall 5 by an angle a, here being 15. The height of the receiving part, the average distance between the first support wall 4 and the second support wall 5 and the angle a are configured such that a proper clamping effect is achieved. This configuration is facilitated by choosing a thermoplast, here polyamide, for the polymer material of the receiving part, and also for the holding part, which are each formed one-piece by injection moulding.
[0110] The holding part 2 has a restriction device to restrict the sliding movement of the receiving part 3 relative to the holding part 2 to a predetermined range of a sliding area, in particular by blocking the sliding movement by means of at least one restriction portion 10. The restriction portion 10, see
[0111] The female part 50 forms a mounting system according to the invention, if in combination with a male part having a ball-shaped end, which is adapted to fit into the substantially ball-shaped inner volume of the ball-receiving portion of the receiving part 3.
[0112] Referring to
[0113] Referring to
[0114] The funnel-shaped receiving portion 32 includes a funnel-shaped inner volume, and the ball receiving portion 31 includes a ball-receiving inner volume, which is substantially ball-shaped.
[0115] The receiving part 3 has eight rib portions and the ball-receiving inner volume is defined by the surface of the eight rib portions 34, 35, which are facing the ball-receiving inner volume.
[0116] The funnel-shaped inner volume is defined by the surface of the click walls 33, which are at one end integrally connected to a substantially vertical and cylindrical side wall 36 of the receiving part, and at the other end continuously leading into the four rib portions 34, which form the lower part of the ball-shaped receiving portion and the ball-shaped inner volume, respectively.
[0117] The ball-receiving portion has an opening 37, through which the ball-shaped end of the male part 60 is inserted into the ball-receiving portion for providing coupling of the female part 50 and the male part 60. The rib portions 34, 35 are aligned at least in part around the ball-shaped inner volume in a longitudinal direction, considering the ball-shaped inner volume having a south pole, which lies in the center of the opening, and an opposing north pole, which are connected by a central linear axis running through both poles and by lines of longitude leading around the ball-shaped inner volume.
[0118] The ball-receiving inner surface of the ball-receiving portion 31 is defined by a first set of four rib portions 35, which defines a first half of the ball-shaped inner volume, and by a second set of four rib portions 34, which defines a major part of the second halfalso referred to as lower halfof the ball-shaped inner volume, considering the receiving part being divided by a virtual plane P, see dashed line P in
[0119] The rib portions 35 of the first set of rib portions and the rib portions 34 of the second set of rib portions are respectively provided with a number N=4, and are arranged with an offset by a rotation to each other around the central axis, wherein the rotational shift preferably corresponds to an angle b=180/N=45. The distance between the longitudinal rib portions 35, 34 of the first and second set of rib portions is chosen such that the vertical projections of all rib portions onto plane P do not cross each other. This allows to mould the first set of rib portions in a first mould form and to mould the second set of rib portions in a second mould form, without creating undercut portions at the receiving part. Moreover, an optimum of mechanical stability is achieved, while providing a particular light-weight and cost saving construction. Moulding a part without undercut portions is advantageously, because, in general, undercuts may be moulded, but require a side action or side pull. This part has to be used additionally to the two mould forms for being moved separately from the two halves of mould forms, thereby increasing the cost of the moulded part due to an added cost of the mould itself and added complexity of the injection moulding machine.
[0120] The rib portions 35 of the first set of rib portions are formed to be lamellae which extend longitudinally in the direction from the equator of the spherical inner volume towards the north pole, while they are arranged self-supporting. This way, the rip portions 35 behave flexible like a spring, which contributes to dampen noise, which is associated with vibrations, which are transferred to bend the lamellae 35. Each lamella 35 is supported by a rib element at another substantially vertical side wall 39 of the receiving part 3.
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[0123] The top cover 110 is provided with at least one snap-in mounting 1 according to the invention, which is fixed by US welding to the bottom side of the top cover. Three snap-in mountings 1 according to the invention are fixed at different positions to the bottom side 111 of the top cover 110. This allows the top cover to be mounted in a stable position on the engine of a motor vehicle.
[0124] Three snap-in mountings 1 are fixed at different positions to the bottom side 111 of the top cover, wherein exactly one snap-in mounting 1 is provided, which does not have the self-centring feature, which means that the receiving part cannot be slidably moved at the holding part of the snap-in mounting by the ball-shaped end of the male part during coupling of the female part and the male part. The snap-in mounting 1, which does not have the self-centring feature, serves as the first mounting point, where the top cover 110 is first mounted to the male part 60 at the engine, where it remains rotatable around the central axis A of the mounting point, wherein the three snap-in mountings 1 according to claim 1, having the self-centring feature, will be mounted subsequently to the residual male parts 60 at the engine, wherein possible positioning errors of the female parts of the snap-in connection according to the invention or possible positioning errors of the male parts, the errors being within the considered tolerances, will be compensated by the self-centring feature.
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[0127] Generally, for an embodiment as shown in
[0128] In
[0129] The combination of the snap-in mounting (here: 200) according to the invention and the male part 60 is a mounting system according to the invention.
[0130] The top covers 100 and 110 according to the invention both are configured to have self-dampening properties, such that sound absorption is achieved in combination with the snap-in mountings according to the invention, which are formed from a polymer material containing a thermoplast.
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[0136] According to sub step (401a), an injection moulding device is used for moulding the receiving part, which comprises a first mould form and a second mould form, which can be closed to define the negative contour of the receiving part, the receiving part, the first mould form and a second mould form being respectively configured such that the receiving part does not require an undercut portion.