Use of an electronic device for operating a DC motor to control two peak and hold loads
09935570 ยท 2018-04-03
Assignee
Inventors
Cpc classification
H02P31/00
ELECTRICITY
F02D2041/2024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02P1/30
ELECTRICITY
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P31/00
ELECTRICITY
F02D41/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Electronic device (1), capable of operating a DC motor, including an H bridge with an upper left-hand switch (R1), an upper right-hand switch (R2), a lower left-hand switch (R3) and a lower right-hand switch (R4), the second terminal (R1b) of the upper left-hand switch being connected to the second terminal (R3b) of the lower left-hand switch, and the second terminal (R2b) of the upper right-hand switch being connected to the second terminal of the lower right-hand switch, wherein the device is modified by cutting the link between the second terminal of the upper left-hand switch and the second terminal of the lower left-hand switch, and by cutting the link between the second terminal of the upper right-hand switch and the second terminal of the lower right-hand switch.
Claims
1. An electronic device (1), capable of operating a DC motor (M), of the type comprising four controlled switches (R1-R4) in an H-bridge configuration, an upper left-hand switch (R1) having its first terminal (R1a) connected to a high potential (+V), an upper right-hand switch (R2) having its first terminal (R2a) connected to the high potential (+V), a lower left-hand switch (R3) having its first terminal (R3a) connected to a low potential (V), a lower right-hand switch (R4) having its first terminal (R4a) connected to the low potential (V), the second terminal (R1b) of the upper left-hand switch (R1) being connected to the second terminal (R3b) of the lower left-hand switch (R3), the second terminal (R2b) of the upper right-hand switch (R2) being connected to the second terminal (R4b) of the lower right-hand switch (R4), wherein the device is modified by cutting the link between the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R3b) of the lower left-hand switch (R3), so that a first load (B1) can be connected between the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R3b) of the lower left-hand switch (R3), and by cutting the link between the second terminal (R2b) of the upper right-hand switch (R2) and the second terminal (R4b) of the lower right-hand switch (R4), so that a second load (B2) can be connected between the second terminal (R2b) of the upper right-hand switch (R2) and the second terminal (R4b) of the lower right-hand switch (R4).
2. The device (1) as claimed in claim 1, wherein the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R2b) of the upper right-hand switch (R2) are also connected by two diodes (D1, D2), mounted in series, anode to anode, and the common point (P) of the two anodes is connected to the low potential (V).
3. The device (1) as claimed in claim 1, further comprising an input terminal block (2) modified to receive a first pulse width modulated operating signal (C1) capable of operating the first load (B1), a first enabling signal (A1) indicating the start and end of the operation of the first load (B1), a second pulse width modulated operating signal (C2) capable of operating the second load (B2), and a second enabling signal (A2) indicating the start and end of the operation of the second load (B2), wherein said first operating signal (C1) is transmitted to the operating terminal (R1c, R3c) of one of the upper left-hand switch (R1) and the lower left-hand switch (R3), said first enabling signal (A1) is transmitted to the operating terminal (R1c, R3c) of the other of the upper left-hand switch (R1) and the lower left-hand switch (R3), said second operating signal (C2) is transmitted to the operating terminal (R2c, R4c) of one of the upper right-hand switch (R2) and the lower right-hand switch (R4), and said second enabling signal (A2) is transmitted to the operating terminal (R2c, R4c) of the other of the upper right-hand switch (R2) and the lower right-hand switch (R4).
4. A method for using an electronic device as claimed in claim 1 for operating two loads (B1, B2) in a peak and hold mode, comprising the steps of: connecting a first load (B1) between the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R3b) of the lower left-hand switch (R3), operating by means of a first pulse width modulated operating signal (C1) applied to the operating terminal (R1c, R3c) of one of the upper left-hand switch (R1) and the lower left-hand switch (R3), operating by means of a first enabling signal (A1) applied to the operating terminal (R1c, R3c) of the other of the upper left-hand switch (R1) and the lower left-hand switch (R3), connecting a second load (B2) between the second terminal (R2b) of the upper right-hand switch (R2) and the second terminal (R4b) of the lower right-hand switch (R4), operating by means of a second pulse width modulated operating signal (C2) applied to the operating terminal (R2c, R4c) of one of the upper right-hand switch (R2) and the lower right-hand switch (R4), operating by means of a second enabling signal (A2) applied to the operating terminal (R2c, R4c) of the other of the upper right-hand switch (R2) and the lower right-hand switch (R4).
5. The method as claimed in claim 4, wherein an operating signal (C1, C2) is at the high level from the start (Ti) of a peak and hold operating sequence (TC) and throughout the duration (Ta) of a peak phase, said duration (Ta) being determined so as to reach or exceed a given current (Imax), and is then modulated throughout the duration (Tm) of a subsequent hold phase, so as to substantially maintain said current (Imax) until the end (Tf) of the operating sequence (TC).
6. The method as claimed in claim 5, wherein an enabling signal (A1, A2) is at the high level at least between a point before the start (Ti) of an operating sequence (TC) and a point after the end (Tf) of the operating sequence (TC).
7. The device (1) as claimed in 2, further comprising an input terminal block (2) modified to receive a first pulse width modulated operating signal (C1) capable of operating the first load (B1), a first enabling signal (A1) indicating the start and end of the operation of the first load (B1), a second pulse width modulated operating signal (C2) capable of operating the second load (B2), and a second enabling signal (A2) indicating the start and end of the operation of the second load (B2), wherein said first operating signal (C1) is transmitted to the operating terminal (R1c, R3c) of one of the upper left-hand switch (R1) and the lower left-hand switch (R3), said first enabling signal (A1) is transmitted to the operating terminal (R1c, R3c) of the other of the upper left-hand switch (R1) and the lower left-hand switch (R3), said second operating signal (C2) is transmitted to the operating terminal (R2c, R4c) of one of the upper right-hand switch (R2) and the lower right-hand switch (R4), and said second enabling signal (A2) is transmitted to the operating terminal (R2c, R4c) of the other of the upper right-hand switch (R2) and the lower right-hand switch (R4).
8. A method for using an electronic device as claimed in claim 2 for operating two loads (B1, B2) in a peak and hold mode, comprising the steps of: connecting a first load (B1) between the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R3b) of the lower left-hand switch (R3), operating by means of a first pulse width modulated operating signal (C1) applied to the operating terminal (R1c, R3c) of one of the upper left-hand switch (R1) and the lower left-hand switch (R3), operating by means of a first enabling signal (A1) applied to the operating terminal (R1c, R3c) of the other of the upper left-hand switch (R1) and the lower left-hand switch (R3), connecting a second load (B2) between the second terminal (R2b) of the upper right-hand switch (R2) and the second terminal (R4b) of the lower right-hand switch (R4), operating by means of a second pulse width modulated operating signal (C2) applied to the operating terminal (R2c, R4c) of one of the upper right-hand switch (R2) and the lower right-hand switch (R4), operating by means of a second enabling signal (A2) applied to the operating terminal (R2c, R4c) of the other of the upper right-hand switch (R2) and the lower right-hand switch (R4).
9. A method for using an electronic device as claimed in claim 3 for operating two loads (B1, B2) in a peak and hold mode, comprising the steps of: connecting a first load (B1) between the second terminal (R1b) of the upper left-hand switch (R1) and the second terminal (R3b) of the lower left-hand switch (R3), operating by means of a first pulse width modulated operating signal (C1) applied to the operating terminal (R1c, R3c) of one of the upper left-hand switch (R1) and the lower left-hand switch (R3), operating by means of a first enabling signal (A1) applied to the operating terminal (R1c, R3c) of the other of the upper left-hand switch (R1) and the lower left-hand switch (R3), connecting a second load (B2) between the second terminal (R2b) of the upper right-hand switch (R2) and the second terminal (R4b) of the lower right-hand switch (R4), operating by means of a second pulse width modulated operating signal (C2) applied to the operating terminal (R2c, R4c) of one of the upper right-hand switch (R2) and the lower right-hand switch (R4), operating by means of a second enabling signal (A2) applied to the operating terminal (R2c, R4c) of the other of the upper right-hand switch (R2) and the lower right-hand switch (R4).
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) Other characteristics, details and advantages of the invention will be more fully apparent from the detailed description provided below for guidance only, with reference to the drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(8) As shown in
(9) For this purpose, each of the four switches R1-R4 comprises a first terminal, generically denoted a, and a second terminal, generically denoted b. Thus, for example, the first terminal of the first switch R1 is denoted R1a. The H bridge comprises an upper left-hand switch R1 having its first terminal R1a connected to a high potential +V, an upper right-hand switch R2 having its first terminal R2a connected to the high potential +V, a lower left-hand switch R3 having its first terminal R3a connected to a low potential V, a lower right-hand switch R4 having its first terminal R4a connected to the low potential V. Additionally, in the left-hand branch forming a first upright of the H, the second terminal R1b of the upper left-hand switch R1 is connected to the second terminal R3b of the lower left-hand switch R3, and, in the right-hand branch forming a second upright of the H, the second terminal R2b of the upper right-hand switch R2 is connected to the second terminal R4b of the lower right-hand switch R4. The load M is connected between the common point of the second terminal R1b of the upper left-hand switch R1 and the second terminal R3b of the lower left-hand switch R3 and the common point of the second terminal R2b of the upper right-hand switch R2 and the second terminal R4b of the lower right-hand switch R4, thus forming the crossbar of the H.
(10) Thus, as shown in
(11) An electronic device 1 capable of operating a DC motor M typically comprises an H bridge comprising four switches R1-R4 of this type. Additionally, these switches R1-R4 can be operated, and comprise a supplementary operating terminal generically denoted c. These operable switches R1-R4 take the form of transistors, for example.
(12) In a known way, this device 1 is used to operate a DC motor M by means of two signals, namely a signal indicating the torque and a signal indicating the direction of rotation. The direction of rotation signal is typically a binary signal having two states, a first state being associated with a first direction of rotation, this first state providing operation in said first direction of rotation, while a second state is associated with a second direction of rotation, opposed to the first, this second state providing operation in said second direction of rotation. The electronic device 1 is capable of analyzing the direction signal and configuring the H bridge accordingly. For a first direction of rotation, a first diagonal pair of switches R1 and R4, or R2 and R3, is used. It is assumed that the direction of operation corresponds to the diagonal pair R1 and R4. The switches R2 and R3 of the other diagonal pair are kept open by absence of operation. The torque signal is then used to operate at least one of the two switches R1 and/or R4 and thus apply the torque signal to the motor M in a first direction. The torque signal is conventionally a pulse width modulated binary signal. This torque signal is applied to the operating terminal c of one of the two switches R1 and R4 in such a way that this switch is closed when said torque signal is in the high state. At the same time, the other of the two switches R1 and R4 is operated so as to be closed at least when the first switch is closed. This can be done by a second signal having a high state at least whenever the torque signal is in the low state. Thus this second signal is, at least, identical to the torque signal, and, at most, identical to a constant signal at high level. Thus the load M is subjected to a potential difference according to a timing chart whose shape matches the torque signal.
(13) When the direction signal changes its value, the diagonal pair of switches R1, R4 is replaced by the other diagonal pair of switches R2, R3. The switch R2 is operated by the signal which previously operated the switch R1, and the switch R3 is operated by the signal which previously operated the switch R4.
(14) As shown in
(15) This electronic device 1 is not initially suitable for use in providing peak and hold operation. However, according to a particularly ingenious discovery made by the inventor, it can be made suitable for this use, subject to modification.
(16) As shown in
(17) A first modification operation, applicable to the H bridge itself, consists in cutting the link between the second terminal R1b of the upper left-hand switch R1 and the second terminal R3b of the lower left-hand switch R3. These two terminals R1b, R3b are initially linked and form a vertical branch of the H. A first terminal of the motor M is connected at this point in the initial device. Since this connection is typically provided by an integrated circuit, an internal modification of said integrated circuit is required. This modification is typically accompanied by taking the output of each of the two terminals R1b, R3b, which are now separated, to a modified output terminal block 3, as shown in
(18) Thus, as shown in
(19) The first operation also comprises, in a similar manner, the cutting of the link in the right-hand vertical branch between the second terminal R2b of the upper right-hand switch R2 and the second terminal R4b of the lower right-hand switch R4. In the initial device, a second terminal of the motor M is connected at the cutting point. This modification is typically accompanied by taking the output of each of the two terminals R2b, R4b, which are now separated, to a modified output terminal block 3, as shown in
(20) Thus, as shown in
(21) The output terminal block 3 is thus modified in that it changes from two to four points. The initial two points are a common point R1b/R3B and a common point R2B/R4b for connecting the two terminals of the motor M. The doubling of these two points provides four points. After modification, the four points are R1b, R3b, R2b and R4b, allowing a first load B1 to be connected between R1b and R3b and allowing a second load B2 to be connected between R2b and R4b.
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(23) It should be noted here that, advantageously, this modification does not prevent the control of a motor M. As shown in
(24) Thus an electronic device 1 for operating a DC motor M can be used to produce an electronic device 1 capable of operating one or two loads B1, B2 in peak and hold mode in a completely independent manner. A second load is not essential in any way, and the modified device may be used to control a single load B1 or B2 in peak and hold mode. For the purpose of rationalization, however, two loads B1, B2 can be operated by a single modified electronic device 1. In an application of the operation of injectors for internal combustion engines, this is advantageous in that the number of controlled injectors is usually even.
(25) The modification may comprise a second operation. In order to facilitate correct operation in use for controlling two loads B1, B2 in peak and hold mode, it is preferable to add a flyback diode D1, D2 to each of the circuits of each of the loads B1, B2. This is illustrated in greater detail in
(26) This optional operation of adding flyback diodes D1, D2 is indicated in broken lines in the schematic diagram of
(27) A diode D1, D2 of this type can be used to demagnetize the energy stored in a load B1, B2 at the end of the operation, at the end Tf of an operating sequence TC, if the current I in this load B1, B2 is to be cut off. When the application of a voltage ceases, the load B1, B2 produces an inverse voltage and acts as a generator. The diode D1, D2, in parallel with the load B1, B2, then allows the conduction of current, which then flows from the load B1, B2 into the diode D1, D2. The conduction of the diode D1, D2 enables the voltage across the terminals of the load to be limited to approximately 0.7 V. In the absence of this diode D1, D2, the load B1, B2 would produce an overvoltage at its terminals, creating a breakdown current in the recently opened switches R1-R4.
(28) The signals required to control one or two loads B1, B2 in peak and hold mode are different in type and number from the signals used to control a DC motor M. Thus the input terminal block 2 should be modified to make it capable of receiving these signals.
(29) Each of the loads B1, B2 can be controlled by means of two signals, namely an operating signal C1, C2 and an enabling signal A1, A2. Thus the modified input terminal block 2 is capable of receiving a first operating signal C1 and a second enabling signal A1 used to control the first load B1 and a second operating signal C2 and a second enabling signal A2 used to control the second load B2. An operating signal C1, C2 is used in relation with an enabling signal A1, A2 associated therewith, to provide peak and hold operation of a load B1, B2. Since the two loads B1, B2 are operated independently, the pair of first signals C1, A1 is completely independent of the pair of second signals C2, A2.
(30) An operating signal C1, C2 is a signal containing the operating information required to provide peak and hold operation. It is typically a signal which is pulse width modulated (abbreviated to PWM, from the English pulse width modulated), that is to say a signal having two states, namely a high and a low state, the information being contained and represented by the instants and durations (pulse width) for which the signal is in the high state.
(31) An enabling signal A1, A2 is a signal having two states, namely a low and a high state, the information being temporal and being contained in the instants when the signal is in the high state, or in the instants when the signal changes state.
(32) As shown in
(33) An operating sequence TC of this type, as shown in
(34) In order to apply the voltage profile of an operating sequence TC as described above to the load B1, B2, an operating signal C1, C2, similar to the generic signal C on the second line of
(35) For each load B1, B2, the operating signal C1, C2 is used to control one of the two associated switches via its operating terminal c, and the enabling signal A1, A2 is used to control the other of the two associated switches, via its operating terminal c. Thus, for the first load B1 placed between the associated left-hand switches R1 and R3, the first operating signal C1 is sent to the operating terminal R1c of the switch R1 and the first enabling signal A1 is sent to the operating terminal R3c of the switch R3, or, conversely, the first operating signal C1 is sent to the operating terminal R3c of the switch R3 and the first enabling signal A1 is sent to the operating terminal R1c of the switch R1.
(36) The procedure is similar for the second load B2 with the second operating signal C2 and enabling signal A2 and the switches R2 and R4.
(37) A load B1, B2 is subjected to a voltage, equal in this case to the difference between the high potential +V and the low potential V, when its two associated switches are both closed, that is to say when the operating signal C1, C2 and the associated enabling signal A1, A2 are simultaneously in the high state.
(38) Thus, according to one embodiment, the operating signal C1, C2 comprises the pulse width modulated signal corresponding to an operating sequence TC, as shown in curve C of
(39) According to one embodiment which is useful because of its simplicity, the enabling signal A1, A2 is permanently in the high state.
(40) According to an alternative embodiment, the enabling signal A1, A2 is equal to the operating signal C1, C2.
(41) According to an alternative embodiment, the enabling signal A1, A2 is used for the precise control of the timing of the peak and hold operation, since it can be used to precisely determine the initial instant Ti of an operating sequence TC and the final instant Tf of an operating sequence TC, and consequently the important variable which is the duration of the operating sequence TC, equal to the peak duration Ta added to the hold duration Tm, this being the variable that precisely determines the variable to be controlled in a precise manner, namely the opening duration To for which a current I, greater than the current Imax, flows through the load B1, B2, that is to say between the instant Tf and the instant Ti.
(42) Thus, with reference to
(43) Thus, it is possible, for example, to provide coarse operation by means of an operating signal C1, C2 having operating sequences TC which are identical (with the same shape and length) and periodic, and are thus easy to construct and correct temporally by a fine operation performed by means of the enabling signal A1, A2 which can be used both to delay the initial instant Ti of each operating sequence TC and to determine the actual final instant Tf of each operating sequence TC, and thus to determine its actual duration.