Diaphragm unit and suspension
09932084 ยท 2018-04-03
Assignee
Inventors
Cpc classification
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
F16F13/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/0454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G2202/314
PERFORMING OPERATIONS; TRANSPORTING
B62K25/283
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
F16F9/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A diaphragm unit detachably attached to a damper body, includes: a cylinder in which a liquid is sealed; a piston rod having a piston sliding inside the cylinder on one end side of the piston rod, in which other end side of the piston rod is extended to an outside of the cylinder; and a rod guide having a bottomed cylindrical shape wherein an insertion opening into which the piston rod is inserted is provided at a bottom portion of the rod guide, the rod guide being fixed to a side of an opening of the cylinder into which the piston is inserted to thereby make the piston rod be slidably inserted in a liquid tight manner, the diaphragm unit further comprising: an end member; an air seal; a rod side member; an annular bump rubber; and a tubular diaphragm, as defined herein.
Claims
1. A diaphragm unit for attachment to a damper body, the damper body comprising: a cylinder in which a liquid is sealed; a piston rod having a piston sliding inside the cylinder on an upper side of the piston rod, in which a lower side of the piston rod is extended to an outside of the cylinder; and a rod guide having a bottomed cylindrical shape wherein a first insertion opening, into which the piston rod is inserted, is provided at a bottom end portion of the rod guide, the rod guide being fixed to a side of an opening of the cylinder into which the piston is inserted to thereby make the piston rod be slidably inserted in a liquid tight manner, wherein the diaphragm unit is configured to be detachably attached to the damper body as a single unit and comprises: an end member having a bottomed cylindrical shape wherein a second insertion opening, into which the piston rod is inserted, is provided at a bottom portion of the end member, the end member being detachably fitted to an outer periphery of the cylinder or the rod guide so as to cover the opening of the cylinder or the rod guide; an air seal that is provided at an inner peripheral portion of the second insertion opening of the end member and allows the piston rod to be slidable in an air tight manner; a rod side member having a bottomed cylindrical shape wherein a third insertion opening, into which the piston rod is inserted, is provided at a bottom end portion of the rod side member, the rod side member being provided in a position around the lower side of the piston rod; an annular bump rubber fixed to an inner bottom portion of the rod side member and having a through hole into which the piston rod is inserted; and a tubular diaphragm having an upper end portion and a lower end portion, wherein the upper end portion of the tubular diaphragm is fixed to an upper end portion of the end member, and the lower end portion of the tubular diaphragm is fixed to the rod side member.
2. The diaphragm unit according to claim 1, wherein a gap portion is formed between an inner surface of a bottom portion of the end member and an outer surface of a bottom portion of the rod guide when the diaphragm unit is mounted to the damper body.
3. The diaphragm unit according to claim 1, wherein an air chamber is formed around the cylinder and the piston rod when the diaphragm unit is mounted to the damper body.
4. The diaphragm unit according to claim 2, wherein an air chamber is formed around the cylinder and the piston rod when the diaphragm unit is mounted to the damper body.
5. The diaphragm unit according to claim 1, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm are formed as one unit.
6. The diaphragm unit according to claim 2, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm are formed as one unit.
7. The diaphragm unit according to claim 3, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm are formed as one unit.
8. The diaphragm unit according to claim 4, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm are formed as one unit.
9. The diaphragm unit according to claim 1, further comprising: a tubular cover wherein one end of the cover is fixed to the rod side member and other end of the cover opens to cover an outer periphery of the diaphragm.
10. The diaphragm unit according to claim 2, further comprising: a tubular cover wherein one end of the cover is fixed to the rod side member and other end of the cover opens to cover an outer periphery of the diaphragm.
11. The diaphragm unit according to claim 3, further comprising: a tubular cover wherein one end of the cover is fixed to the rod side member and other end of the cover opens to cover an outer periphery of the diaphragm.
12. The diaphragm unit according to claim 4, further comprising: a tubular cover wherein one end of the cover is fixed to the rod side member and other end of the cover opens to cover an outer periphery of the diaphragm.
13. The diaphragm unit according to claim 1, wherein the second insertion opening is provided at one end of the end member where the tubular diaphragm is not fixed.
14. The diaphragm unit according to claim 1, wherein the end member includes a small-diameter portion and a large-diameter portion, which have different outer diameters and same inner diameters.
15. The diaphragm unit according to claim 1, wherein the upper end portion of the tubular diaphragm is fixed to an outer circumferential surface of the end member.
16. The diaphragm unit according to claim 14, wherein a first section of the upper end portion of the tubular diaphragm seats against the small-diameter portion and a second section of the upper end portion of the tubular diaphragm seats against the large-diameter portion of the end member.
17. The diaphragm unit according to claim 14, wherein a shoulder is formed along an outer surface of the end member between the small-diameter portion and the large-diameter portion, the upper end portion of the tubular diaphragm having a free terminating end that seats against the shoulder.
18. A suspension comprising: a damper body comprising: a cylinder in which a liquid is sealed; a piston rod having a piston sliding inside the cylinder on an upper side of the piston rod, in which a lower side of the piston rod is extended to an outside of the cylinder; and a rod guide having a bottomed cylindrical shape wherein a first insertion opening, into which the piston rod is inserted, is provided at a bottom end portion of the rod guide, the rod guide being fixed to a side of an opening of the cylinder into which the piston is inserted to thereby make the piston rod be slidably inserted in a liquid tight manner; a diaphragm unit that is configured to be detachably attached to the damper body as a single unit, the diaphragm unit comprising: an end member having a bottomed cylindrical shape wherein a second insertion opening, into which the piston rod is inserted, is provided at a bottom portion of the end member, the end member being detachably fitted to an outer periphery of the cylinder or the rod guide so as to cover the opening of the cylinder or the rod guide; an air seal that is provided at an inner peripheral portion of the insertion opening of the end member and allows the piston rod to be slidable in an air tight manner; a rod side member having a bottomed cylindrical shape wherein a third insertion opening, into which the piston rod is inserted, is provided at a bottom end portion of the rod side member, the rod side member being provided in a position around the lower side of the piston rod; an annular bump rubber fixed to an inner bottom portion of the rod side member and having a through hole into which the piston rod is inserted; and a tubular diaphragm having an upper end portion and a lower end portion, wherein the upper end portion of the tubular diaphragm is fixed to an upper end portion of the end member, and the lower end portion of the tubular diaphragm is fixed to the rod side member to thereby form an air chamber around the cylinder and the piston rod.
19. The suspension according to claim 18, wherein a gap portion is formed between an inner surface of a bottom portion of the end member and an outer surface of a bottom portion of the rod guide.
20. The suspension according to claim 18, wherein an oil seal is provided at an inner peripheral portion of the first insertion opening.
21. The suspension according to claim 19, wherein an oil seal is provided at an inner peripheral portion of the first insertion opening.
22. The suspension according to claim 18, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm constitutes a diaphragm unit as one unit, and the diaphragm unit is configured so as to be detachable.
23. The suspension according to claim 19, wherein the end member, the air seal, the rod side member, the bump rubber and the diaphragm constitutes a diaphragm unit as one unit, and the diaphragm unit is configured so as to be detachable.
24. The suspension according to claim 18, further comprising: a tubular cover in which one end opens and other end is fixed to the rod side member to cover an outer periphery of the diaphragm.
25. The suspension according to claim 19, further comprising: a tubular cover in which one end opens and other end is fixed to the rod side member to cover an outer periphery of the diaphragm.
26. The suspension according to claim 18, wherein the end member includes a small-diameter portion and a large-diameter portion, which have different outer diameters and same inner diameters.
27. The suspension according to claim 18, wherein the upper end portion of the tubular diaphragm is fixed to an outer circumferential surface of the end member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(8) Hereinafter, embodiments of the present invention will be explained with reference to the drawings.
(9)
(10) The suspension 10 includes the damper body 20 and the diaphragm unit 40 as shown in
(11) First, structure of the damper body 20 will be explained.
(12) The damper body 20 includes a cylinder 21, a piston rod 22 inserted into the cylinder 21 and a rod guide 23 supporting the piston rod 22 as shown in
(13) The cylinder 21 is formed in a double tube, for example, including an outer cylinder 21a and an inner cylinder 21b as shown in
(14) An upper end and a lower end of the inner cylinder 21b are opened. The upper end of the inner cylinder 21b abuts on, for example, an upper-end inner surface of the outer cylinder 21a, and the lower end of the inner cylinder 21b abuts on a step portion in an upper-end inner periphery of the rod guide 23.
(15) The piston rod 22 has a piston 24 in an upper side (one end side) and an axle side mounting member 31 in a lower side (the other end side) protruding to an outside from the cylinder 21. The piston 24 is fixed by, for example, a nut 25, which is slidably inserted into the inner cylinder 21b of the cylinder 21. An oil chamber S in the inner cylinder 21b is sectioned into a piston side oil chamber S1 and a rod side oil chamber S2 by the piston 24.
(16) The axle side mounting member 31 is attached to a lower end of the piston rod 22 by, for example, screwing or the like so as to be detachable. For example, the vehicle body side mounting member 30 is connected to the vehicle body side of the vehicle, and the axle side mounting member 31 is connected to the axle side of the vehicle, thereby interposing suspension 10 between the vehicle body and a swing arm mounted to a vehicle wheel. Then, the damper body 20 exerts a damping force by relative movement in the axial direction, namely, extension/contraction of the cylinder 21 and the piston rod 22, thereby suppressing vibration of the vehicle body.
(17) The rod guide 23 is fixed to, for example, an inner periphery of an opening in the lower end of the outer cylinder 21a in a liquid tight manner as shown in
(18) A center axis of the large-diameter cylindrical portion 23a and a center axis of the small-diameter cylindrical portion 23b are on the same axis. An oil seal 26 is provided at an inner peripheral portion of the small-diameter cylindrical portion 23b of the rod guide 23, which allows the piston rod 22 to be slidable in a liquid tight manner. Furthermore, for example, a lower end of the inner cylinder 21b is fitted into the large-diameter cylindrical portion 23a of the rod guide 23.
(19) The damper body 20 is provided with a rebound spring 27 restricting an extension side stroke around the piston rod 22 as well as between the piston 24 and the rod guide 23.
(20) Here, the damping force generating apparatus 70 and a reservoir 80 communicating to the damping force generating apparatus 70 are provided in series in an upper part of the outer cylinder 21b where the vehicle body side mounting member 30 is formed. The damping force generating apparatus 70 communicates to the piston side oil chamber S1 and the rod side oil chamber S2 inside the cylinder 21. Accordingly, the reservoir 80 communicates to the piston side oil chamber S1 and the rod side oil chamber S2 through the damping force generating apparatus 70. The damping force generating apparatus 70 adjusts the compression-side damping force and the extension-side damping force. The reservoir 80 compensates volume of the piston rod 22 moving forward and backward in the oil chamber S of the cylinder 21 (including volume increased by temperature expansion of oil).
(21) Next, the diaphragm unit 40 will be explained.
(22) The diaphragm unit 40 includes an end member 41, a rod side member 42, a diaphragm 43 and a bump rubber 44 as shown in
(23) The end member 41 is detachably fitted to an outer periphery of the outer cylinder 21a so as to cover the opening of the outer cylinder 21a of the cylinder 21.
(24) The end member 41 has a bottomed cylindrical shape as shown in
(25) At an inner peripheral portion of the large-diameter cylindrical portion 41b, a groove portion 41d is formed in a circumferential direction. An air seal 45 is fitted to the groove portion 41d. The end member 41 is fitted to the outer periphery of the outer cylinder 21a in an air tight manner by the air seal 45. An opening through which the piston rod 22 pierces is provided at a bottom portion of the small-diameter cylindrical portion 41a. At an inner peripheral portion of the opening, a groove portion 41e is formed in the circumferential direction. An air seal 46 is fitted to the groove portion 41e. The air seal 46 allows the piston rod 22 to be slidable in the air tight manner. Accordingly, an air flow into the end member 41 from a later-described air chamber 50 is prevented.
(26) Here, when the end member 41 is fitted to the outer cylinder 21a, a gap portion 90 is formed between an inner bottom portion of the end member 41 and an outer bottom portion of the rod guide 23 as shown in
(27) When the end member 41 is fitted to the outer cylinder 21a, the lower end of the outer cylinder 21a abuts on, for example, a step portion 41f in a lower-end inner surface of the end member 41. For example, a space capacity of the gap portion 90 can be adjusted by adjusting height of the step portion 41f in the axial direction.
(28) The rod side member 42 is provided in a position to be a lower side of the piston rod 22. The rod side member 42 has a bottomed cylindrical shape including a small-diameter cylindrical portion 42a in a lower part and a large-diameter cylindrical portion 42b in an upper part. At a bottom portion of the small-diameter cylindrical portion 42a, an opening through which the lower side of the piston rod 22 pierces and supporting the piston rod 22 is formed. A lower end of the piston rod 22 is fixed to the axle side mounting member 31 through the opening of the small-diameter cylindrical portion 42a. A center axis of the small-diameter cylindrical portion 42a and a center axis of the large-diameter cylindrical portion 42b are on the same axis.
(29) The rod side member 42 is provided with a pressure adjusting portion (not shown) adjusting an internal pressure of the later-described air chamber 50. The air is filled in the air chamber 50 from, for example, an air source in an outside of the suspension 10 through the pressure adjusting portion.
(30) The diaphragm 43 is formed of a tubular elastic member. As the elastic member, rubber and so on can be used. An upper end (one end) 43a of the diaphragm 43 is fixed to, for example, an outer peripheral surface of the small-diameter cylindrical portion 41a on the large-diameter cylindrical portion 41b side of the end member 41. That is, the upper end 43a of the diaphragm 43 is fixed to the outer peripheral surface of the small-diameter cylindrical portion 41a on the step portion 41c side. Accordingly, movement of the fixing portion to an upper side in the axial direction is prevented.
(31) A side surface of the end member 41 may be formed by one bottomed cylindrical body not including the large-diameter cylindrical portion 41b and the small-diameter cylindrical portion 41a. In such case, the upper end 43a of the diaphragm 43 is fixed to an outer side surface of the opening side (upper side) of the end member 41.
(32) A lower end (the other end) 43b of the diaphragm 43 is fixed to an outer peripheral surface of the large-diameter cylindrical portion 42b of the rod side member 42. On the outer peripheral surface of the large-diameter cylindrical portion 42b fixing the lower end 43b of the diaphragm 43, for example, a groove portion 42c is formed in a circumferential direction. A width of the groove portion 42c is set so as to correspond to a width of a later-described caulking band 47b. As the groove portion 42c is provided, positioning of the fixing portion can be easily performed, and the movement of the fixing portion to the vertical direction (axial direction) is prevented.
(33) Here, a mounting diameter of the large-diameter cylindrical portion 42b of the rod side member 42 to which the lower end 43b of the diaphragm 43 is fixed is set to be larger than a mounting diameter of the small-diameter cylindrical portion 41a of the end member 41 to which the upper end 43a of the diaphragm 43 is fixed in the diaphragm unit 40. An annular space is formed around the upper side (upper side in the axial direction) of the end member 41 in which the mounting diameter becomes smaller by using a difference in the mounting diameters. The annular space has an annular shape formed when a reverse U-shaped space is rotated around the center axis of the cylinder 21 and the piston rod 22.
(34) Note that the diaphragm 43 is fixed to the end member 41 or the rod side member 42 by winding metal caulking bands 47a and 47b from the outer peripheral side and performing caulking. The caulking bands 47a and 47b may have, for example, a C-ring shape as well as an annular shape.
(35) As the diaphragm 43 is provided in the above manner, the air chamber 50 is formed around the cylinder 21 (end member 41) and the piston rod 22. The air is filled in the air chamber 50 and hermetically sealed. The diaphragm 43 rolls outer peripheries of the large-diameter cylindrical portion 41b of the end member 41 and the outer cylinder 21a of the cylinder 21 in accordance with extension/contraction of the damper body 20. Here, the air chamber 50 in which the air with a given pressure is filled configures an air spring which biases the damper body 20 in the extending direction. Accordingly, a spring force is generated in accordance with change of the volume in the air chamber 50 caused by extension/contraction of the damper body 20.
(36) The bump rubber 44 restricts a compression side stroke. The bump rubber 44 has a tubular shape, which is provided inside the rod side member 42 as well as around the piston rod 22. A through hole is formed in a center of the bump rubber 44. A lower end of the bump rubber 44 is fitted to an annular concave portion 42d formed in the small-diameter cylindrical portion 42a of the rod side member 42. The bump rubber 44 is formed of, for example, urethane, urethane foam, rubber and so on.
(37) An outer diameter of the small-diameter cylindrical portion 41a of the end member 41 is formed to be smaller than an inner diameter of the large-diameter cylindrical portion 42b of the rod side member 42, for example, for preventing contact between the end member 41 and the rod side member 42 in the compression-side stroke.
(38) The diaphragm unit 40 may also have a tubular cover 48 which covers the outer periphery of the diaphragm 43 as shown in
(39) Next, a method of mounting the diaphragm unit 40 in the suspension 10 according to the embodiment will be explained.
(40)
(41) As shown in
(42) The diaphragm unit 40 is further moved to the upper side in the axial direction, and the end member 41 is fitted around the outer cylinder 21a so as to cover the opening of the outer cylinder 21a of the cylinder 21. At this time, the end of the lower side of the piston rod 22 pierces through the bump rubber 44 and an opening in the bottom portion of the rod side member 42 to be extended to an outside of the rod side member 42.
(43) Subsequently, the axle side mounting member 31 is screwed to the end of the lower side of the piston rod 22 extended to the outside of the rod side member 42. Accordingly, the diaphragm unit 40 is mounted to the damper body 20 to have structure shown in
(44) When the diaphragm unit 40 is mounted to the damper body 20 as described above, the air chamber 50 is formed around the cylinder 21 (end member 41) and the piston rod 22. The air is filled in the air chamber 50 from the pressure adjusting portion (not shown) of the rod side member 42. Reaction force can be adjusted by adjusting the pressure in the air chamber 50.
(45) In a case where the diaphragm unit 40 is removed from the damper body 20, a reverse process of the above mounting method is performed.
(46) Next, operations of the suspension 10 according to the embodiment will be explained.
(47) The operations of the damper body 20, the damping force generating apparatus 70 and the reservoir 80 in the suspension 10 according to the embodiment are the same as operations of the related-art suspension having the coil spring, the damper body, the damping force generating apparatus and the reservoir. Accordingly, operation of the diaphragm unit 40 will be mainly explained here.
(48) In the compression stroke, as the suspension 10 (damper body 20) is contracted from the state where the suspension 10 is extended to the maximum as shown in
(49) Then, in a state where the suspension 10 is contracted to the minimum, the air chamber 50 will be an annular space formed between the outer cylinder 21a of the cylinder 21 and the cover 48 as shown in
(50) On the other hand, also when the suspension 10 is extended from the most-contracted state, the diaphragm 43 rolls to the lower side along the side surface of the outer cylinder 21a of the cylinder 21. At this time, change of the volume similar to the above change of the volume occurs. Then, the suspension 10 becomes in the state of being extended to the maximum (See
(51) There are few occasions where the suspension 10 mounted on the vehicle continuously changes from the most extended state to the most contracted state because, for example, the suspension 10 repeats extension and contraction irregularly. However, the suspension 10 mounted on the vehicle is also in any state between the most extended state and the most contracted state.
(52) As described above, the diaphragm unit 40 according to the embodiment is formed so as to be attachable to and detachable from the damper body 20. Accordingly, for example, in an existing suspension including the coil spring, the diaphragm unit 40 according to the embodiment can be attached to the damper body by, for example, removing an end plate including a dust seal from a damper body. As described above, it is possible to change the existing suspension having the coil spring structure to the suspension having the air spring structure easily.
(53) As a load, an inertia force and a bending load are lower in the suspension 10 having the air spring structure according to the embodiment as compared with the suspension having the coil spring structure, therefore, the actuation performance of the stroke is excellent. Also in the air spring structure, the reaction force can be adjusted easily by adjusting the pressure in the air chamber 50.
(54) Also in the suspension 10 according to the embodiment, the air in the air chamber 50 is hardly affected by the temperature of the oil inside the cylinder 21 by providing the gap portion 90 between the inner bottom portion of the end member 41 and the outer bottom portion of the rod guide 23. Accordingly, it is possible to suppress change in the reaction characteristics in accordance with temperature change of the air in the air chamber 50.
(55) The example in which the rod guide 23 is fixed to the inner periphery of the opening of the lower end of the outer cylinder 21a in the liquid tight manner has been shown in the above embodiment, however, the present invention is not limited to this.
(56)
(57) In this case, the end member 41 is detachably fitted to an outer periphery of the rod guide so as to cover the rod guide 23 as shown in
(58) Also in structure in which the end member 41 of the diaphragm unit 40 is detachably fitted to the outer periphery of the rod guide as described above, the operation and effect similar to the operation and effect in the diaphragm unit 40 shown in
(59) Here, the diaphragm unit 40 and the suspension 10 having the diaphragm unit 40 according to the embodiments can be applied to, for example, a rear suspension (rear cushion) of a motorcycle.
(60) Although the example in which the damping force generating apparatus and the reservoir are provided outside the damper body has been shown as the suspension in the above embodiments, structure of the embodiments can be also applied to a suspension in which the damping force generating apparatus and the reservoir are provided inside the damper body. In this case, the temperature of the oil increases when the flow of the oil is damped in the damping force generating apparatus. Accordingly, for example, the temperature of the oil inside the cylinder 21 is increased as compared with the case of the suspension in which the damping force generating apparatus and the reservoir are provided outside the damper body. However, even when the temperature of the oil inside the cylinder 21 is increased, variation in temperature of the air in the air chamber 50 caused by the temperature of the oil inside the cylinder 21 can be suppressed by heat insulation effect due to the gap portion 90 provided between the inner bottom portion of the end member 41 and the outer bottom portion of the rod guide 23.
(61) Some embodiments of the present invention have been explained and these embodiments have been cited as examples, which are not intended to limit the scope of the invention. The novel embodiments can be achieved in other various forms, in which various omission, alternations and modifications may occur within a scope not departing from the gist of the invention. These embodiments and modifications thereof are included in the scope and the gist of the invention as well as included in the inventions described in claims and the scope equivalent to the inventions.