Energy management system for a non-railbound vehicle
09931936 · 2018-04-03
Assignee
Inventors
Cpc classification
B60L50/53
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L1/003
PERFORMING OPERATIONS; TRANSPORTING
B60L15/2045
PERFORMING OPERATIONS; TRANSPORTING
B60L2200/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S903/904
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60M1/12
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/126
PERFORMING OPERATIONS; TRANSPORTING
B60L5/36
PERFORMING OPERATIONS; TRANSPORTING
B60L50/61
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L1/00
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L1/00
PERFORMING OPERATIONS; TRANSPORTING
B60M1/12
PERFORMING OPERATIONS; TRANSPORTING
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
B60L15/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An energy management system is provided for a hybrid electric or electric vehicle including an electrical power collector for intermittently collecting electrical power from an external power supply track during driving of the vehicle. The energy management system is arranged to distribute electrical power from the electrical power collector to at least one electrical auxiliary load of the vehicle when collecting electrical power from the external power supply track. The enemy management system includes a control unit configured to control operating characteristics of the at least one auxiliary load depending on if the vehicle operates in a power collecting mode or in a non-power collecting mode.
Claims
1. Energy management system for a hybrid electric or electric vehicle comprising an electrical power collector adapted to intermittently collect electrical power from an external power supply track during driving of the vehicle, the energy management system is arranged to distribute electrical power from the electrical power collector to at least one electrical auxiliary load of the vehicle when collecting electrical power from the external power supply track, wherein the energy management system comprises a control unit configured to control operating characteristic of the at least one auxiliary load when the vehicle operates in a power collecting mode, in which electrical power is collected from the external supply track during driving of the vehicle, and when the vehicle operates in a non-power collecting mode, in which electrical power is not collected during driving of the vehicle, wherein the energy management system comprises vehicle relative position determining means that is arranged to determine the vehicle position in relation to power supply track availability, and the energy management system is arranged to, when the vehicle operates in a power collecting mode: calculate an estimated first time period required for charging an energy storage device associated with the at least one electrical auxiliary load of the vehicle to a predetermined maximal level; estimate a second time period until the power collector will disconnect from the external power supply track based on the determined vehicle position in relation to an end point of power supply track, and compare the first and second time periods, and, when the first time period is larger than the second time period, the control unit is arranged to increase the total power consumption level of the at least one auxiliary load, compared with the total power consumption level of the at least one auxiliary load when operating the vehicle in corresponding circumstances in the non-power collecting mode, such that the associated energy storage device will attain, the predetermined maximal level at the time of disconnection from the external power supply track; wherein the energy storage device comprises an air storage tank and is charged by filling the air storage tank with compressed air, or comprises an hydraulic accumulator and is charged by filling the hydraulic accumulator with pressurised hydraulic fluid, or comprises a cargo refrigerator compartment and is charged by, lowering the temperature of the cargo refrigerator compartment, or comprises the temperature in a driver's cabin and is charged by increasing or decreasing the temperature of the driver's cabin depending on the circumstances.
2. The energy management system according to claim 1, wherein the vehicle relative position determining means comprises any of a global positioning system in combination with geographical power supply track installation information, a dedicated short-range communication system (DSRC) for communication with the power supply track installation, or radio-frequency identification (RFID) technology or similar transmitter/responder technology for determining the availability of power supply track at present vehicle position.
3. The energy management system according to claim 1, wherein the control unit is configured to estimate a time period until the electrical power collector will start collecting electrical power based on determined vehicle position in relation to a start point of power supply track.
4. Energy management system according to claim 3, wherein control unit is configured to control operating characteristic of the at least one auxiliary load when the estimated time period until the electrical power collector will start collecting electrical power from the external power supply track is within a predetermined time window.
5. Energy management system according to claim 3, wherein the control unit is configured to decrease the total power consumption level of the at least one auxiliary load when, the estimated time period until the electrical power collector will start collecting electrical power from the external power supply track is within a predetermined time window, compared with the total power consumption level of the at least one auxiliary load when operating the vehicle in corresponding circumstances outside the predetermined time window.
6. The energy management system according to claim 1, wherein the control unit is arranged to prioritise supply of electrical energy from the electrical power collector to an electrical traction machine of the vehicle, and to limit the supply of electrical energy from the electrical power collector to the at least one electrical auxiliary load to prevent that a maximal permitted power transmission level of the power collector or a maximal permitted electrical load level of the power supply track is exceeded.
7. The energy management system according to claim 1, wherein the electrical auxiliary load is formed by an electrical heating device for heating an electrical storage system, a driver's cabin, a vehicle seating, a vehicle window, a vehicle steering wheel, or a vehicle side mirror.
8. The energy management system according to claim 1, wherein the one electrical auxiliary load is formed by an electrical machine driving an air compressor unit/pump.
9. The energy management system according to claim 1, wherein the one electrical auxiliary load is formed by an electrical machine driving a compressor unit of a vehicle air conditioning system.
10. The energy management system according to claim 1, wherein the one electrical auxiliary load is formed by a vehicle electrical power take-off for operating at least one electrical load.
11. The energy management system according to claim 1, wherein the one electrical auxiliary load is formed by an electrical machine driving a water cooling system or air cooling system of the vehicle.
12. The energy management system a cording to claim 1, wherein the one electrical auxiliary load is formed by an electrical machine driving a hydraulic pump of a hydraulic system.
13. The energy management system according to claim 1, wherein the hydraulic system comprises a hydraulic motor for propulsion of the vehicle, a hydraulic cylinder for operating an implement of the vehicle, a hydraulic cylinder for steering of an articulated vehicle, or a hydraulic accumulator for temporarily storing hydraulic energy.
14. The energy management system according to claim 1, wherein the electrical power collector is arranged to collect electrical power while being in sliding contact with an electrical conductor of the power supply track, or by inductive coupling between the electrical power collector and the power supply track.
15. Method for controlling operating characteristic of at least, one auxiliary load of a hybrid electric or electric vehicle comprising an electrical power collector for intermittently collecting electrical power from an external power supply track during driving of the vehicle, wherein electrical power may be distributed from the electrical power collector to the at least one electrical auxiliary load of the vehicle when collecting electrical power from the external power supply track, the method comprising the steps of determining when the vehicle operates in a power collecting mode, in which electrical power is collected from the external supply track during driving of the vehicle, and when the vehicle operates in a non-power collecting mode, in which electrical power is not collected during driving; and controlling operating characteristics of the at least one auxiliary load when the vehicle operates in the power collecting mode or in the non-power collecting mode; comprising, when the vehicle is in the power collecting mode: determining vehicle position in relation to the power supply track; calculating an estimated first time period required for charging an energy storage device associated with the at least one electrical auxiliary load of the vehicle to a predetermined maximal level; estimating a time period until the power collector will disconnect from the external power supply track based on the determined vehicle position in relation to an, end point of the power supply track; comparing the first and second time periods, and, when the first time period is larger than the second time period, increasing the total power consumption level of the at least one auxiliary load when operating the vehicle in the power collecting mode, compared with the total power consumption level of the at least one auxiliary load when operating the vehicle in corresponding circumstances in the non-power collecting mode, such that the associated energy storage device will attain the predetermined maximal level at the time of disconnection from the external power supply track; wherein the energy storage device comprises an air storage tank, and the charging, of the energy storage device comprises filling the air storage tank with compressed air, or the energy storage device comprises an hydraulic accumulator and the charging of the energy storage device comprises filling the hydraulic accumulator with pressurised hydraulic fluid, or the energy storage device comprises a cargo refrigerator compartment and the charging of the energy storage device comprises lowering the temperature of the cargo refrigerator compartment, or the energy storage device comprises a driver's cabin, and the charging of the energy storage device comprises increasing or decreasing the temperature of the driver's cabin depending on the circumstances.
16. Method according to claim 15, comprising the step of estimating a time period until the electrical power collector will start collecting electrical power based on determined vehicle position in relation a to start point of the power supply track.
17. Method according to claim 16, comprising the step of controlling operating characteristic of the at least one auxiliary load when the estimated time period until the electrical power collector will start collecting electrical power from the external power supply track is within a predetermined time window.
18. Method according to claim 16, comprising decreasing the total power consumption level of the at least one auxiliary load when the estimated time period until the electrical power collector will start collecting electrical power from the external power supply track is within a predetermined time window, compared with the total power consumption level of the at least cane auxiliary load when operating the vehicle in corresponding circumstances outside the predetermined time window.
19. Method according to claim 15, comprising the step of prioritising supply of electrical energy from the electrical power collector to an electrical traction machine the vehicle, and limiting the supply of electrical energy from the electrical power collector to the at least one electrical auxiliary load to prevent that a maximal permitted power transmission level of the power collector or a maximal permitted electrical load level of the power supply track is exceeded.
20. Method according to claim 15, comprising the step of collecting electrical power using the electrical power collector while being in sliding contact with an electrical conductor of the power supply track, or by inductive coupling between the electrical power collector and the power supply track.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In the detailed description of the disclosure given below reference is made to the following figure, in which:
(2)
(3)
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DETAILED DESCRIPTION
(8) Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the inventive aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
(9)
(10) An alternative arrangement of the power supply track 2 is shown in
(11) An energy management system for a hybrid electric or electric vehicle according the present disclosure is schematically illustrated in
(12) The energy management system comprises a vehicle relative position determining means 7 for determining vehicle position in relation to power supply track availability. The position determining means typically comprises a global positioning system GPS for determining present geographic positioning information. In addition, the control unit 5 may also have access to stored data concerning geographical location of power supply track installations, such that the control unit 5 can calculate present vehicle position in relation to power supply track availability. The stored data may be stored on the vehicle, or stored on a stationary server or the like and made available by communication means, such as telematics. The stored data concerning location of the geographical power supply track installation may be provided from a supplier, or simply collected by a self-learning system that registers power supply track availability during the first time of registering the power supply track. A plurality of vehicles may then also internally share the registered geographical position of the power supply track. Moreover, with knowledge about the future travel path the control unit 5 can also calculate future vehicle position in relation to power supply track availability. For determining if an external power supply track 2 is available at the present vehicle position, the system may further, or alternatively, include a dedicated short-range communication means for communicating with the power supply track installation, a radio-frequency identification (RFID) technology, or any other similar transmitter/responder technology.
(13) The electrical auxiliary load 4 may be formed by many different types of electrical loads norm ally available on hybrid electric and electric vehicles. For example, the electric auxiliary load 4 may be formed by an electrical heating device. The heating device may for example be suitable for heating an electrical storage system, such as a battery and/or a capacitor. Alternatively, the heating device may for example be suitable for heating a driver's cabin, a vehicle seating, a vehicle window, a vehicle steering wheel, or a vehicle side mirror. Using an electrical heating device to an excessive degree during a connected mode results generally in a reduced need to use the heating device for a certain time period after disconnection from the power supply track, due to the relatively high thermal charge level immediately after charging using power from the electrical power collector. Thereby a cost saving effect may be attained.
(14) The electrical auxiliary load 4 may alternatively be formed by an electrical machine driving an air compressor unit. Compressed air is generally frequently used in commercial vehicles, for example for the braking system, for air suspension system, and for different types of actuating systems, such as for opening doors in buses. The air compressor may be powered by an electrical machine forming an auxiliary load.
(15) The electrical auxiliary load 4 may be formed by an electrical machine driving a compressor unit of a vehicle air conditioning system. Most modern vehicles have an air conditioning system for controlling and regulating temperature of the air within the drive's cabin. Special commercial vehicles, such as trucks transporting perishable freight at relatively low temperatures, may also have a large refrigerator compartment for the freight, which compartment needs a large air conditioning system for attaining the required low temperature. A heat pump for compressing a working fluid is an essential part of the air condition and refrigerator system, which heat pump may be powered by an electrical machine forming an auxiliary load. If for example the truck pulls a trailer having a refrigerator compartment, then the electrical auxiliary load may be formed by a vehicle electrical power take-off, which supplies electrical power for operating at least one electrical load of the trailer.
(16) The electrical auxiliary load 4 may alternatively be formed by an electrical machine driving a water cooling system or air cooling system of the vehicle. Many components of the vehicle gets very warm during use of the vehicle and need cooling for avoiding damage or degraded performance. For example, the engine cooling means may be powered by an electrical machine thrilling an auxiliary load, as well as cooling means for an electrical storage system and/or high power components of a hybrid electric vehicle. The cooling means may be a water cooling pump and an air ventilator.
(17) The electrical auxiliary load 4 may be formed by an electrical machine driving a hydraulic pump of a hydraulic system. Hydraulic systems are common in construction equipment vehicles, such as wheel loaders, excavators, articulated haulers, and the like. The hydraulic system are often used for propulsion, steering and motion of any implement associated with the construction equipment vehicle. A fixed or variable displacement hydraulic pump is commonly used as hydraulic motor for pressurising the hydraulic fluid of the system, and an electrical machine may be used for powering the hydraulic pump. A hydraulic accumulator may also be included in the hydraulic system for temporarily storing hydraulic energy.
(18)
(19) In
(20) However, certain high power auxiliary loads are better served being connected to the high voltage electrical storage system because this enables a higher output power and lower current levels, such that thinner and less costly power supply cables may be used.
(21) The energy management system may have different control strategies for achieving a high cost saving, dependent on the complexity of the energy management system. Examples of the control strategies of the energy management system will hereinafter be described with reference to
(22) A less complex vehicle relative position determining means may only be able to determine power supply track availability at present vehicle position, i.e. without necessarily taking into account the present geographical position of the vehicle. This type of vehicle relative position determining means may consequently be able to detect when a power supply track 2 is available and not available, without knowledge of future power supply track availability. The vehicle relative position determining means may for example comprise at least one sensor device that can detect the presence of the power supply track 2. The sensor device may for example comprise one or more cameras for visually identifying the power supply track, sensor devices sensitive to magnetic fields, radar units. The sensor device may alternatively be a dedicated short-range communication means that interact with the power supply track installation.
(23) A control strategy for controlling the operating characteristics of an auxiliary device 25, 26 of the energy management system using the less complex vehicle relative position determining means is schematically illustrated in conjunction with
(24) In response to this action the energy management system will go to a second step 62 of the method in
(25) Upon passing the second geographical point 52 the vehicle relative position determining means will determine lack of power supply track 2, and in response thereto the combustion engine 10 will be started and the vehicle propulsion system is propelled by the combustion engine 10. Upon determining that the power collection from the power supply track 2 is stopped, the energy management system will go to a fourth step 64, where the control unit 24 controls the auxiliary load 25, 26 according to a normal consumption mode again.
(26) A more complex but also more efficient control strategy is disclosed in
(27) In a first step 71 of the control strategy, the vehicle has past the start point 51 of the power supply track section 53, operates in a power collecting mode with the combustion engine 10 in a stopped mode and approaches the end of the power supply track 2. The control unit 24 is arranged to calculate an estimated first time period T1 required for charging auxiliary load to attain a predetermined maximal level. The estimated first time period T1 will thus be individual for each auxiliary load 25, 26 and may also change over time. Due care to the upcoming road conditions are also advantageously taken into account when estimating the first time period T1 to foresee any potential electrical power supply shortage from the power supply track 2, for example during uphill road segments, and/or due to an estimated simultaneous operation of multiple auxiliary loads 25, 26. Travel path elevation data may thus be required to determine to the geographical points where power supply shortage from the power supply track is likely to occur. Additional data, such as present vehicle total weight, may advantageously be provided to improve calculation of possible power supply shortage from the power supply track 2.
(28) At a second step 72 the control unit is arranged to calculate an estimated second time period T2 to restart of the engine 10. This calculation may be based on the remaining road distance between the present vehicle location and to the endpoint 52 of the power supply track, historical values for traveling said distance and/or the present and estimated speed of the vehicle. At a third step 73 the control unit compares the first and second time periods T1, T2 and decides to proceed to a fourth step 74 if the first time period T1 is larger than the second time period T2. Otherwise it will return to the first step 71.
(29) At a fourth step 74, corresponding to an intermediate geographical point 56 in
(30) Another more complex but also more efficient control strategy is disclosed in
(31) A low consumption mode may typically involve adjustment of the control parameters associated with each of the auxiliary loads 25, 26 to realise a temporarily lower energy consumption of the auxiliary load. For example, the temperature target level of the driver's cabin and/or a refrigerator compartment may be increased or decreased one or a few degrees, depending on the circumstances, such that the electrical motor driving the air conditioning unit and refrigeration unit exhibits at least a temporarily a decreased workload. The maximum air pressure level of the compressed air tanks that triggers end of operation of the air compressor during refill of the air tanks may be decreased, and refill may possibly be delayed if no safety risk is incurred, such that the electrical machine driving the air compressor pump exhibits at least a temporarily a decreased workload. Also the maximum charge level of a hydraulic accumulator may be decreased, and charging of the hydraulic accumulator by means of the electrical motor may possibly be delayed if no safety risk is incurred, such that an electrical motor driving a hydraulic pump for charging the hydraulic accumulator exhibits at least a temporarily increased workload. Electrical heating functions that are currently intermittently or continuously operating may be adjusted to have a lower target value.
(32) Upon reaching the first geographical point 51 and upon determining availability of the power supply track 2 the control unit 24 will in a third step 83 determine that electrical power is collected from the power supply track 2 using the power collector 3. As a result, the control unit 24 controls the combustion engine 10 to stop and use of the electrical traction machine 13 for propulsion, as well as entering a fourth step 84 of the control strategy. The fourth to sixth step 84, 85, 86 of the strategy are identical to the second to fourth steps 62, 63, 64 of the control strategy disclosed in the context of
(33) Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand. As will be realised, the disclosure is capable of modification in various obvious respects, all without departing from the scope of the appended claims. Accordingly, the drawings and the description thereto are to be regarded as illustrative in nature, and not restrictive.