Tyre building method comprising winding an elastomer strip around a building drum
09931799 ยท 2018-04-03
Assignee
Inventors
Cpc classification
B29D30/30
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0016
PERFORMING OPERATIONS; TRANSPORTING
B29D30/44
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0066
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B41/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/30
PERFORMING OPERATIONS; TRANSPORTING
B29D30/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tire building method comprising: feeding an elastomer strip in a feed direction towards a building drum by means of a first and a second feed conveyor arranged in succession; cyclically determining the transverse position of both sides of the elastomer strip in a centring direction perpendicular to the feed direction; calculating an average head out of center on a head portion of the elastomer strip; and moving the second feed conveyor transversely in the centring direction by an amount equal to the average head out of center, before winding the elastomer strip around the building drum.
Claims
1. A tyre building method, the building method comprising: feeding an elastomer strip in a feed direction towards a building drum having a centreline, by a first and a second feed conveyor arranged in succession; cyclically determining, by an optical measuring device arranged upstream from the second feed conveyor, the transverse position of both sides of the elastomer strip in a centring direction perpendicular to the feed direction; winding the elastomer strip around the building drum; calculating, by an electronic control unit connected to the optical measuring device, an average head out of centre (AHOC) on a head portion of the elastomer strip; and piloting, by the electronic control unit, a centring motor for moving the second feed conveyor transversely in the centring direction by an amount equal to the average head out of centre (AHOC), to centre the elastomer strip with respect to the building drum before winding the elastomer strip around the building drum.
2. A building method as claimed in claim 1, wherein the average head out of centre (AHOC) on the head portion of the elastomer strip is calculated using the following equation:
3. A building method as claimed in claim 1, wherein the longitudinal dimension, measured in the feed direction, of the head portion of the elastomer strip ranges between 2 and 6 centimeters.
4. A building method as claimed in claim 1, further comprising ignoring the transverse position, in the centring direction, of both sides of the elastomer strip on a lead portion of the elastomer strip located ahead of the head portion in the feed direction.
5. A building method as claimed in claim 4, wherein the longitudinal dimension, measured in the feed direction, of the lead portion of the elastomer strip ranges between 1 and 3 centimeters from the forwardmost point of the elastomer strip.
6. A building method as claimed in claim 1, further comprising: calculating an average tail out of centre (ATOC) on a tail portion of the elastomer strip; calculating a head-tail misalignment (MHT) as the difference between the average head out of centre (AHOC) and average tail out of centre (ATOC); and moving the second feed conveyor transversely in the centring direction, when winding the elastomer strip around the building drum and in coordination with rotation of the building drum, by an amount equal to the head-tail misalignment (MHT) divided by 360 for each degree of rotation of the building drum about its axis of rotation, so as to distribute the head-tail misalignment (MHT) evenly about a complete turn of the building drum.
7. A building method as claimed in claim 6, wherein the average tail out of centre (ATOC) on the tail portion of the elastomer strip is calculated using the following equation:
8. A building method as claimed in claim 6, wherein the longitudinal dimension, measured in the feed direction, of the tail portion of the elastomer strip ranges between 2 and 6 centimeters.
9. A building method as claimed in claim 1, further comprising cyclically calculating a point out of centre (POC) of the elastomer strip downstream from the head portion.
10. A building method as claimed in claim 9, wherein the point out of centre (POC) of the elastomer strip is calculated using the following equation:
11. A building method as claimed in claim 9, further comprising cyclically moving the second feed conveyor transversely in the centring direction, when transferring the elastomer strip from the first feed conveyor to the second feed conveyor, by an amount equal to the point out of centre (POC), so as to compensate for a given point out of centre (POC) when the portion of the elastomer strip, on which the point out of centre (POC) was determined, is transferred onto the second feed conveyor.
12. A building method as claimed in claim 9, further comprising cyclically moving the second feed conveyor transversely in the centring direction, when winding the elastomer strip around the building drum and in coordination with rotation of the building drum, by an amount equal to the point out of centre (POC), so as to compensate for a given point out of centre when the portion of the elastomer strip, on which the point out of centre (POC) was determined, is fed onto the building drum.
13. A building method as claimed in claim 1, wherein the optical measuring device is located between the two feed conveyors; and the transverse position, in the centring direction, of both sides of the elastomer strip is determined cyclically as the elastomer strip is transferred to the second feed conveyor.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The present invention will now be described with reference to the accompanying drawings, which illustrate some non-limitative embodiments, in which:
(2)
(3)
(4)
(5)
PREFERRED EMBODIMENTS OF THE INVENTION
(6)
(7) The two feed conveyors 1 and 2 are slightly separated from each other and an optical measuring device 4 (of known type) is located between the two feed conveyors 1 and 2 to measure the transverse position (i.e. along a centring direction D2 perpendicular to the feed direction D1) of the elastomer strip S during the passage of the elastomer strip S from feed conveyor 1 to feed conveyor 2. In accordance with a preferred embodiment, the optical measuring device 4 cyclically measures the transverse position (i.e. in the centring direction D2) of both sides 5 and 6 of the elastomer strip S, or rather the optical measuring device 4 cyclically measures (i.e. at regular intervals) the transverse position L.sub.n of the left side 5 of the elastomer strip S and the transverse position R.sub.n of the right side 6 of the elastomer strip.
(8) Feed conveyor 1 (located upstream of feed conveyor 2) is only movable in the feed direction D1 by means of an electric feed motor 7; in particular, the electric feed motor 7 turns a pulley of feed conveyor 1 to advance the belt of feed conveyor in the feed direction D1. Feed conveyor 2 (located downstream of feed conveyor 1 and therefore close to the building drum 3) is movable in the feed direction D1 by means of an electric feed motor 8; in particular, the electric feed motor 8 turns a pulley of feed conveyor 2 to advance the belt of feed conveyor 2 in the feed direction D1. Furthermore, feed conveyor 2 is also mounted to be movable in the centring direction D2 by means of an electric centring motor 9; in particular, feed conveyor 2 is carried on a slide that is movable along a track parallel to the centring direction D2 and the centring motor 4 controls the position of slide along the track.
(9) An electronic control unit ECU is provided that supervises operation of the building station and is connected to the optical measuring device 4 to read the transverse positions of both sides 5 and 6 of the elastomer strip S and is connected to the three electric motors 7, 8 and 9 to control said electric motors 7, 8 and 9 (i.e. to control the movements of the feed conveyors 1 and 2).
(10) With reference to
(11) Initially, and as shown in
(12) Then, and as shown in
(13) As shown in
(14) In accordance with a preferred embodiment shown in
(15) Preferably, the lead portion ?1 of the elastomer strip S has a longitudinal dimension measured in the feed direction D1 ranging between 1 and 3 centimeters from the forwardmost point of the elastomer strip S. Alternatively, the lead portion ?1 of the elastomer strip S could be identified by using its predetermined longitudinal dimension (for example, it could be assumed that the lead portion ?1 of the elastomer strip S extends along the first two centimeters measured in the feed direction D1 from the forwardmost point of the elastomer strip S), or could be identified as a function of the transverse positions L and R of the sides 5 and 6 of the elastomer strip S. In this last case, it is generally assumed that the lead portion ?1 of the elastomer strip S extends from the forwardmost point of the elastomer strip S up to the point where the sides 5 and 6 of the elastomer strip S are approximately parallel to each other.
(16) The electronic control unit ECU identifies a head portion ?2 of the elastomer strip S; in general, the head portion ?2 of the elastomer strip S is identified by using its predetermined longitudinal dimension (for example, it could be assumed that the head portion ?2 of the elastomer strip S extends along the first four centimeters measured in the feed direction D1 from the end of the lead portion ?1 of the elastomer strip S). Preferably, the head portion ?2 of the elastomer strip S has a longitudinal dimension measured in the feed direction D1 ranging between two and six centimeters. Once the head portion ?2 of the elastomer strip S is identified, the electronic control unit ECU calculates an average head misalignment AHOC (Average Head Out of Centre) on a head portion ?2 of the elastomer strip S; preferably, the electronic control unit ECU uses the following equation:
(17)
(18) AHOC average head out of centre;
(19) N total number of transverse positions measured on the head portion ?2 of the elastomer strip S;
(20) L.sub.n n-th transverse position of the left side 5 of the elastomer strip S;
(21) R.sub.n n-th transverse position of the right side 6 of the elastomer strip S.
(22) In addition, the electronic control unit ECU identifies an intermediate portion ?3 of the elastomer strip S and a tail portion ?4 of the elastomer strip S; in general, the tail portion ?4 of the elastomer strip S is identified by using its predetermined longitudinal dimension (for example it could be assumed that the tail portion ?4 of the elastomer strip S extends along the last four centimeters measured in the feed direction D1 from the rearmost point of the elastomer strip S). Preferably, the tail portion ?4 of the elastomer strip S has a longitudinal dimension measured in the feed direction D1 ranging between two and six centimeters. The intermediate portion ?3 of the elastomer strip S is simply the part of the elastomer strip S comprised between the head portion ?2 and the tail portion ?4. Once the tail portion ?4 of the elastomer strip S is identified, the electronic control unit ECU calculates an average tail misalignment ATOC (Average Tail Out of Centre) on a tail portion ?4 of the elastomer strip S; preferably, the electronic control unit ECU uses the following equation:
(23)
(24) ATOC average tail out of centre;
(25) N total number of transverse positions measured on the tail portion ?4 of the elastomer strip S;
(26) L.sub.n n-th transverse position of the left side 5 of the elastomer strip S;
(27) R.sub.n n-th transverse position of the right side 6 of the elastomer strip S.
(28) At this point, the electronic control unit ECU calculates a head-tail misalignment MHT (Misalignment Head Tail) as the difference between the average head out of centre AHOC and the average tail out of centre ATOC, i.e. by applying the following equation:
MHT=AHOC?ATOC[4]
(29) As shown in
(30) Once the above-described transverse translation of feed conveyor 2 by an amount equal to the average head out of centre AHOC has been performed, the electronic control unit ECU operates feed conveyor 2 to feed the elastomer strip S in the feed direction D1 and towards the building drum 3, to wind the elastomer strip S around the building drum 3 (as shown in
X(?)=(MHT/360)*?[5]
(31) X transverse movement in centring direction D2;
(32) MHT head-tail misalignment;
(33) ? angular position of the building drum 3.
(34) With reference to
(35) Initially, and as shown in
(36) Then, and as shown in
(37) As shown in
(38) Once the head portion ?2 of the elastomer strip S has completely passed from feed conveyor 1 to feed conveyor 2, the electronic control unit ECU cyclically calculates (i.e. with a certain spatial sampling frequency) a point out of centre POC of the elastomer strip S downstream of the head portion ?2; preferably, the following equation is used to calculate the point out of centre POC of the elastomer strip S:
(39)
(40) POC point out of centre;
(41) L transverse position of the left side 5 of the elastomer strip S;
(42) R transverse position of the right side 6 of the elastomer strip S.
(43) As shown in
X=POC[7]
(44) X transverse movement in centring direction D2;
(45) POC point out of centre.
(46) According to that shown in
(47) Once the above-described transverse translation of feed conveyor 2 by an amount equal to the average head out of centre AHOC has been performed, the electronic control unit ECU operates feed conveyor 2 to feed the elastomer strip S in the feed direction D1 and towards the building drum 3 to wind the elastomer strip S around the building drum 3 (as shown in
(48) With reference to
(49) Initially, and as shown in
(50) Then, and as shown in
(51) As shown in
(52) Once the head portion ?2 of the elastomer strip S has completely passed from feed conveyor 1 to feed conveyor 2, the electronic control unit ECU cyclically calculates (i.e. with a certain spatial sampling frequency) the point out of centre POC of the elastomer strip S downstream of the head portion ?2 (for example, using equation [6] as previously described).
(53) As shown in
(54) As shown in
(55) Once the above-described transverse translation of feed conveyor 2 by an amount equal to the average head out of centre AHOC has been performed, the electronic control unit ECU operates feed conveyor 2 to feed the elastomer strip S in the feed direction D1 and towards the building drum 3 to wind the elastomer strip S around the building drum 3 (as shown in
X(?)=POC(?)[8]
(56) point out of centre;
(57) X transverse movement in centring direction D2;
(58) POC point out of centre;
(59) ? angular position of the building drum 3.
(60) To summarize, all of the above-described methods envisage feeding the elastomer strip S in the feed direction D1, towards the building drum 3, by means of the two feed conveyors 1 and 2 arranged in succession; the transverse position in the centring direction D2 of both sides 5 and 6 of the elastomer strip S is cyclically measured by means of the optical measuring device 4. In consequence, feed conveyor 2 is moved transversely in the centring direction D2 as a function of the measurements taken by the optical measuring device 4 for centring the elastomer strip S with respect to the building drum 3.
(61) The above-described tyre building method has numerous advantages.
(62) Firstly, the above-described tyre building method enables the centring of the elastomer strip S with respect to the building drum 3 to be sensibly improved, especially when the elastomer strip S on feed conveyor 1 is deformed (i.e. has a shape relatively distant from the ideal rectangular shape). In other words, the above-described tyre building method not only enables obtaining an average centring of the elastomer strip S with respect to the building drum 3, but also enables correcting possible initial deformation of the elastomer strip S (in a more or less efficient manner).
(63) Furthermore, the above-described tyre building method is simple and inexpensive to implement, as with respect to a known building method, it does not require any physical (i.e. hardware) modification, but only adapting the control software stored in the electronic control unit ECU).
(64) The elastomer strip S that is centred as described above with respect to the building drum 3 can constitute any component of a tyre; thus, by way of (non-limitative) example, the elastomer strip S can constitute the innerliner of the tyre, the body-ply of the tyre, or a belt of the tyre.