Locking device for a wear member of an earth moving machine

Abstract

Locking devices and components for wear assemblies for securing a wear part to the blade or lip of an excavator. The wear part will usually be a tooth adaptor, and when placed on the blade both parts determine a channel where the locking device is placed. The locking device will usually include a C-clamp member for mounting in the rearward of the channel, a front structure to engage to the frontward of the channel and a wedge structure placed between the C-clamp member and the front structure.

Claims

1. A front structure for a locking device for attaching a wear part to a blade of an earth moving machine, said front structure is a one body structure comprising: a front face configured such that, when said front structure is assembled to secure the wear part to the blade, the front face faces forward towards a free distal end of the wear part and abuts an opposing surface of a hole in the blade; a back face inclined with respect to the front face so as to determine a wedge shape of the body structure having an upper base smaller than a lower base; a lower projection, projecting forward beyond the front face; and an upper projection, removably attached to the body structure such that said upper projection can be separated from the structure, and when attached to the body structure said upper projection projecting forward beyond the front face so as to form, together with said front face and said lower projection, a C-shaped configuration.

2. The front structure, according to claim 1, wherein the upper projection is attached to the front structure by removable means.

3. The front structure, according to claim 2, wherein said removable means are is a bolt.

4. The front structure, according to claim 3, comprising a vertical cylindrical housing for receiving the bolt and a nut inside a nut housing that intersects with said vertical cylindrical housing, so that the bolt, when received in the vertical cylindrical housing and turned, screws to the nut.

5. The front structure, according to claim 3, comprising a vertical cylindrical housing with a threaded portion configured to receive the bolt in threaded engagement.

6. The front structure, according to claim 2, wherein the upper projection is not part of the removable means and is placed between said removable means and the front structure.

7. The front structure, according to claim 2, wherein the upper projection is part of the removable means.

8. A locking device for attaching a wear part to the blade of an earth moving machine, comprising a front structure according to claim 1 and a wedge structure with two faces having one of said faces inclined relative to the other of said two faces.

9. The front structure, according to claim 1, wherein the upper projection and the lower projection extend parallel to each other and in a same direction to clamp the front structure on the blade.

10. A locking device for attaching a wear part to a blade of an earth moving machine, comprising: a wedge structure with a front face and a back face, one of said front face and said back face having an inclination relative to the other, a C-clamp member with a back face with two legs and a front face, and a bolt between the C-clamp member and the wedge structure, wherein: said wedge structure comprises in the back face of said wedge structure a slot along a length of the back face of said wedge structure and stopping means; said C-clamp member comprises in a front face of said C-clamp member a slot, which is interrupted by a housing to prevent axial displacement of the bolt, and a nut placed within said slot in which the nut cannot rotate, said nut screwed to the bolt allowing axial displacement of the nut along the slot when the bolt rotates without axial displacement, such that when the slot of the wedge structure faces the slot of the C-clamp member, the nut is received in both slots, and when the bolt rotates the nut pushes the stopping means of the wedge.

11. The locking device, according to claim 10, wherein said stopping means is placed at a lower end of the slot of the wedge structure.

12. The locking device, according to claim 10, wherein the nut and the slots have complementary shapes.

13. The locking device, according to claim 10, wherein the bolt comprises a washer that is placed within said housing to prevent the axial displacement of the bolt when the bolt is rotated.

14. The locking device, according to claim 10, comprising a front structure to be attached to the blade, the front structure having a lower projection and wherein the front structure is a one body structure comprising: a back face inclined with respect to a front face, determining a wedge shape of the body structure with an upper base smaller than a lower base, and further comprising a removable upper projection attached to the structure such that said upper projection can be separated from the structure; and wherein the back face of the front structure is placed in contact with the front face of the wedge structure.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) To better understand the object of the present application, figures in which several practical embodiments are depicted schematically and only by way of non-limiting example are attached.

(2) FIG. 1Explosive view of the assembly and locking system objects of the present invention with an adapter and a blade where the locking system is introduced.

(3) FIG. 2Explosive view of the locking system.

(4) FIG. 3A front and rear view of the wedge structure.

(5) FIG. 4A front and rear view of the C-clamp member.

(6) FIG. 5A front and rear view of the front structure.

(7) FIG. 6A sectional view of an adapter coupled to a blade, and the front structure placed in the channel.

(8) FIG. 7A sectional view of an adapter coupled to a blade, and the front structure and the C-clamp member placed in the channel.

(9) FIG. 8A sectional view of an adapter coupled to a blade, with the wedge structure starting to be introduced between the front structure and the C-clamp member.

(10) FIG. 9A sectional view of an adapter coupled to a blade, with the wedge structure being pushed downwards when the bolt of the C-clamp member is turned with the help of a tool.

(11) FIG. 10A sectional view of an adapter coupled to a blade, with the wedge structure down in its working place.

(12) FIG. 11A sectional view of an adapter coupled to a blade, with the wedge structure in its working place and when the bolt of the front structure is being turned to remove said front structure from the hole/channel and therefore starting the remove of the locking system.

(13) FIG. 12A sectional view of an adapter coupled to a blade with the bolt of the front structure free from said front structure, and the front structure falling down the channel.

(14) FIG. 13A sectional view of an adapter coupled to a blade, with the front structure out of the assembly and the wedge structure being extracted.

DESCRIPTION OF PREFERRED EMBODIMENTS

(15) In view of the mentioned figures a preferred embodiment of the invention is described.

(16) FIG. 1 shows an embodiment of an assembly and a locking device according to the invention, and FIG. 2 shows the components of the locking system. In this figure all the components of the invention can be seen. The adapter 20 is coupled on the blade 10 of the bucket having said adapter 20 a hole or opening 25 in its upper arm 21 and lower arm 22 and the blade 10 a though hole 11. Said holes 11, 25 are aligned when the adapter 20 is coupled on the blade 10. The locking system is then introduced in the channel formed by the previous holes or openings 25, 11 of the adapter 20 and blade 10 respectively.

(17) The locking system comprises a front structure 50 with a lower projection 52 and comprising a removable upper projection 53 that is attached to the body of the front structure 50 by a bolt 51, and said bolt 51 is introduced in a vertical cylindrical housing 55 of the body of the front structure 50. The back face 58 of the front structure 50 is slightly inclined and preferably flat, with respect to the front face 57 determining a wedged-shape structure with an upper base of the body of the front structure (50) smaller that the lower base. This upper base smaller than the lower base determine the wedge shape of the front structure 50 along its length. The upper projection or washer 53 can be part of the bolt 51, can be fixed to the head of the same, or can be independent of the bolt 51. Further, said bolt 51 can be screwed to a nut 54 that is placed in a housing 56 that interferes with the cylindrical housing 55. An alternative to said construction could be that the cylindrical housing 55 has a thread for screwing the bolt 51 in it. The front face 57 has preferably the same shape as the surface 12 of the front portion of the hole 11 in the blade. Said shape is preferably curved. The back face 58 of said front structure is in contact, when the locking system is mounted in the assembly, with the front face 41 of a wedge structure 40.

(18) Said wedge structure 40 comprises a back face 42 with a slot 45 along its length. The slot 45 has a rectangular cross shape. The front face 41, in contact when mounted on the assembly with the back face 58 of the front structure 50, is slightly inclined with respect to the back face 42, determining a wedge-shaped structure 40. Said front face is complementary to the back face 58 of the front structure 50 and therefore preferably flat too. At the lower end of the slot it comprises a stopping projection 44. Said stopping projection or stopping means 44 can also be placed anywhere along the length of the slot, and preferably in the mid-lower half of the slot. It further comprises in its front face 41 a hollow space 43 that extends along part of said front face 41. The back face 42 of this wedge structure 40 is in contact, when mounted, with the front face of the C-clamp member 30.

(19) Said C-clamp member 30 comprises a front face and a back face. The back face comprises an upper 31 and lower 32 legs to be mounted on the outer surfaces of the respective arms 21, 22 of an adaptor 20 that at the same time are placed on the upper surface 14 and lower surface 15 of a blade 10. The surfaces 38, 39 of the upper 31 and lower 32 legs are inclined and with plain shape. The surface 37 between both legs 31, 32 is partly flat to contact the surface 13 of the back portion of the hole of the blade 11. The front face of the C-clamp member 30 will be in contact with the back face 41 of the wedge structure 40. Said front face comprises a slot 34 that extends nearly all along the whole length of the C-clamp 30 with a rectangular cross shape. This slot 34 is interrupted at the upper end by a housing 35 with preferably different cross shape, preferably circular cross shape, placed within said slot 34. This housing 35 interrupts the slot 34 by a protuberance 350 with small width. Above the housing 35, another upper slot section 36, usually shorter that the slot (34), with a smaller diameter than that of the housing 35, is placed.

(20) Inside the slot 34 of the C-clamp member 30 a bolt 60, preferably with the same length as the front face of the C-clamp member 30 is inserted. Said bolt 60 has a square or rectangular nut 62 threaded to it. The upper end of the bolt 60 has a circular washer 61 that is part of the bolt 60, and farther in the same end, it comprises means 64 for screwing the bolt 60 with the help of a tool. These means 64 are also part of the bolt 60. The square or rectangular nut 62 is placed within the rectangular shaped slot 34 of the C-clamp member 30, the circular washer 61 is blocked inside the housing 35 and the means 64 for being held by a tool are placed inside the upper slot section 36.

(21) After describing the components of the locking system, the sequence for introducing said components in an assembly of an adapter on a blade of a bucket will be described attending to FIGS. 6 to 13.

(22) In FIG. 6 an adapter 20 with a nose 26 for coupling therein a tooth (not shown) is coupled on a blade 10 of a bucket. The adapter 20 comprises two arms, and upper arm 21 and a lower arm 22 that are placed on the upper surface 14 of the blade and on the lower surface 15 of the blade 10 respectively. The arms 21, 22 and the blade 10 have through holes 25, 11, respectively that are aligned when coupled determining only one channel. Said channel has a front portion with a front surface 12 and a rear portion with a rear surface 13, said surfaces being placed approximately perpendicular and between the upper 14 and lower 15 surfaces of the blade.

(23) The upper arm 21 and lower arm 22 have inclined upward surfaces 23, 24 that go away from the channel 25.

(24) After the coupling between the adapter 20 and the blade 10 has been made, the locking device must be introduced to secure the coupling between both parts. In first place the front structure 50 is inserted in the front portion of the channel and hole 11, with the front face 57 in contact with the front surface 12 of the hole 11, and the upper projection 53 in contact with the upper surface 14 of the blade 10 at said front portion of the hole 11. The removable upper projection or washer 53 is then tightened to the upper surface 14 of the blade 10 at the front portion of the hole 11 and as a consequence the lower projection 52 of the front structure 50 is tightened too to the lower surface 15 of the blade 10 at the front portion of said hole 11. To tighten the upper projection or washer 53 and the lower projection 52, the bolt 51 in the front structure 50 should be turned and screwed on to the nut 54, which is immobilized in the housing 56 of the front structure 50. The bolt 51 is screwed until the front structure 50 is fixed to the blade 10. To screw the bolt 51 in the nut 54 a tool is used, preferably a compact air wrench. The back face 58 of the front structure 50 is inclined and flat, so that the upper base of the structure is smaller than the lower one, having a wedged-shaped front structure 50.

(25) Afterwards, as shown in FIG. 7, the C-clamp member is introduced in the rear portion of the channel. The upper 31 and lower 32 legs of the C-clamp member 30 with inclined surfaces 38 and 39 respectively, are placed clamping the inclined surfaces 23, 24 of the upper 21 and lower 22 arms of the adapter 20. The rear surface 37 of the C-clamp member gets in contact with the rear surface of the rear portion of the hole 11 of the blade 10. The bolt 60 with the square or rectangular nut 62, is introduced in the slot 34 of the C-clamp member preferably before this part is introduced in the channel.

(26) Now that the front structure 50 and the C-clamp member 30 are placed within the channel, there is a space between both to introduce the wedge structure 40. In a first approach, shown in FIG. 8, the wedge structure front face 41, inclined and flat, is placed over the flat and complementary inclined surface 58 of the front structure 50. On the opposite face of the wedge structure 40, the square or rectangular nut 62 of the bolt 60 placed in the slot 34 of the C-clamp member 30 is introduced in the slot 45 of the wedge structure 40. Once placed, the wedge structure 40 is pushed down manually until the same does not move between the front structure 50 and the C-clamp member 30.

(27) To secure the position of the wedge structure 40 between both components 50, 30, and therefore secure the coupling of the adapter 20 to the blade 10 in an stable way, it is necessary to turn the means 64 for being held by a tool T on the upper end of the bolt 60, as shown in FIG. 9, said tool being, preferably, a compact air wrench. When said bolt 60 turns and as the same cannot move axially because it is blocked by the washer 60 inserted on the housing 35 of the C-clamp member 30, the rotation movement forces the square nut 62 that is trapped in the housing formed by the slot 45 of the wedge structure 40 and the slot 34 of the C-clamp member 30 downwards. As the nut 62 cannot rotate, the rotation of the bolt 61 around its axis without being able to displace axially, forces the nut 62 move downwards along the thread of the bolt 61. This movement downwards takes place while the nut 62 can push the stopping projection 44 in the wedge structure 40. When the nut 62 contacts the stopping projection 44 it starts to push the wedge 40 downwards through the stopping projection 44 and the wedge tightens the C-clamp member backwards, tightening the locking device. The inclined surfaces 38, 39 of the legs 31, 32 of the C-clamp member 30 press tightly on the inclined surfaces 23, 24 of the arms 21, 22 of the adapter 20 and this pressure is transmitted to the upper 14 and lower 15 surfaces of the blade 10. Now the assembly is ready to work once the tooth (not shown) is coupled to the nose 26 of the adapter 20.

(28) After some time working it will be necessary to replace the adapter 20 from the blade 10. When that moment arrives, in first place it is necessary to remove the locking system. The same is removed, as shown in FIG. 11, by unscrewing the bolt 51 of the front structure 50. To reach the head of the bolt 51 of the front structure 50, a tool T is introduced in the hollow space or slot 43 placed in the front face of the wedge 40. When said bolt 51 is unscrewed, the upper projection or washer 53 is separated from the front structure 50, and said front structure 50 will fall due to its weight or if necessary can be extracted by being pushed downwards.

(29) As shown in FIG. 13, once the front structure 50 has been extracted, there is no obstacle for the wedge structure 40 to be extracted too. Afterwards the C-clamp member 30 can be extracted too, and the adapter 10 uncoupled from the blade 10.

(30) In an alternative embodiment where there is no front structure as the one described, the front face 41 of the wedge 40 will be in contact with the front surface 12 of the hole or channel 11 after the C-clamp member 30 has been introduced in the channel. Therefore, after the C-clamp member 30 has been placed in the rearward of the hole 11, with its legs 31, 32 on the arms 21, 22 of the adapter 20, the wedge 40 is placed within the channel as described for the previous embodiment with the bolt 60 and nut 62. In this embodiment, when the locking device, formed by said wedge 40 and C-clamp member 30 wants to be removed, the bolt 60 should be rotated in the opposite direction as the one for securing the wedge 40 and the C-clamp member 30. With this rotation, with the help of a tool, the bolt 60 will exit from the slot 42, 34 and the wedge 40 can be extracted.