Hidden insect screen system for double hung, tilt-to-clean windows
09932769 ยท 2018-04-03
Inventors
Cpc classification
E06B3/4415
FIXED CONSTRUCTIONS
E06B7/2312
FIXED CONSTRUCTIONS
E06B3/5063
FIXED CONSTRUCTIONS
International classification
E06B9/52
FIXED CONSTRUCTIONS
Abstract
A hidden insect screen system for tilt-to-clean, double hung windows whereby raising the bottom sash (104) causes resultant opening to fill with insect screen (115a) dispensed from an ordinary self-storing roller mechanism (114) mounted inside bottom rail (109) of said sash and whereby lowering the upper sash (105) causes resultant opening to fill with insect screen (115b) dispensed from an ordinary self-storing roller mechanism (122) mounted inside window head frame (103), all furnished such that vertical edges of the screens are protected from insect passage by contacting weatherstrip-like edge seals (127), and arranged such that insect protection is maintained with minimal interruption when each sash is tilted and its glazing is cleaned, the lower end of the upper screen being attached so as to be quickly repositioned from top to bottom of said upper sash.
Claims
1. An apparatus comprising: a double-hung window having an upper sash and a lower sash operable within a window frame, said upper sash having an upper glazing, said lower sash having a lower glazing, each of said upper sash and said lower sash having a top rail and a bottom rail; said window frame having a horizontal window frame head member having one end connected to an upper end of a first vertical window jamb and an opposing second end of said head member connected to an upper end of a second vertical window jamb, and a horizontal sill member connected between respective lower ends of said window jambs; a first screen rollup assembly comprising an upper insect screen and a first rollup shaft; said upper insect screen having a topmost horizontal end attached along the first rollup shaft, said first rollup shaft being mounted inside of and spanning a length of a longitudinal cavity within said head member, said upper insect screen having a bottom horizontal end attached to a screen rail, said screen rail being attached to said upper sash; wherein said upper insect screen is configured to unroll from said rollup shaft when said upper sash is moved vertically away from said head frame member into a ventilation position and when said upper sash is titled away from said window frame into a tilted position; wherein said screen rail is attached to said upper insect screen and being of a length to maintain said upper insect screen taut between vertical edges of said upper insect screen, said screen rail being positioned horizontally on a weather-side surface of the upper sash by a rigid bracket attached proximate to each longitudinal end of said screen rail, each bracket being pivotally engaged to a respective trackway provided to said upper sash and each bracket being arranged to locate said screen rail proximate to the top rail of the upper sash when said upper sash is in said ventilation position; each trackway being vertically aligned when said upper sash is positioned in said ventilation position; each trackway guiding the respective bracket as said screen rail moves from an uppermost portion of said upper sash to a lowermost portion of the upper sash when said upper sash is moved into said tilted position; and a second screen rollup assembly comprising a lower insect screen and a second rollup shaft; said lower insect screen having one horizontal edge attached to the second rollup shaft, and said second screen rollup assembly connected between said lower sash and said sill member; wherein said lower insect screen is configured to unroll from said second rollup shaft when said lower sash is moved away from said sill member into a ventilation position and when said lower sash is tilted away from said window frame into a tilted position; said window frame having a first edge seal comprising a first straight section of weatherstripping having a first weather excluding element extending from the sill member to the head member along each vertical window jamb including jamb shoulders incorporated into said jambs and does not interfere with movement of said upper sash; each first weather excluding element maintains continuous contact with a region immediately adjacent to a vertical edge of said upper insect screen when said upper sash is in said ventilation position and when said upper sash is in said tilted position; said window frame having a second edge seal comprising a second straight section of weatherstripping having a second weather excluding element extending vertically along each vertical window jamb including jamb shoulders incorporated into said jambs and extending from said sill member to at least a position of the bottom rail of the lower sash when said lower sash is in its ventilation position, and does not interfere with movement of said lower sash; each second weather excluding element maintains continuous contact with a region immediately adjacent to a vertical edge of said lower insect screen when said lower sash is in said ventilation position and when said lower sash is in said tilted position; a fin baffle comprising a flexible fin member, said fin baffle attached to said upper sash or said lower sash in a horizontal longitudinal cavity provided between the bottom rail of the upper sash and the top rail of the lower sash when the sashes are each in a closed position, said fin baffle remains flexed in said cavity between said upper sash and lower sash until said upper sash is moved into its ventilation position or when said lower sash is moved into its ventilation position, and said bottom rail of the upper sash passes the top rail of the lower sash and said fin baffle un-flexes and extends horizontally out from said upper sash to continuously contact said upper sash or lower sash thereby sealing off a gap between the upper sash and the lower sash; an auxiliary baffle formed as a fin attached horizontally along the bottom rail of the lower sash and extending from the first window jamb to the second window jamb and projecting substantially perpendicular from said bottom rail of the lower sash, said auxiliary baffle having a profile matched to the cross-sectional profile of the upper sash when both said upper sash and said lower sash are in their respective tilted positions, said auxiliary baffle continuously contacts said upper sash and said upper glazing to thereby seal off a gap between said upper and lower sashes when said upper sash and said lower sash are both in their respective tilted positions.
2. The apparatus of claim 1, wherein: said first and second weather excluding elements each primarily comprise a fibrous pile.
3. The apparatus of claim 1, wherein: said first and second weather excluding elements each primarily comprise a flexible fin with a vertically oriented longitudinal edge.
4. The apparatus of claim 1, wherein: said first and second weather excluding elements each primarily comprise a fibrous brush having fibers of static propensity, form, and spacing to induce vertical edges of said upper and lower insect screens to enmesh within or cling to or enmesh within and cling to said fibers as each screen unrolls.
5. The apparatus of claim 1, wherein: said first and second weather excluding elements each primarily comprise a magnet; and each of said upper insect screen and said lower insect screen is furnished with a plurality of magnetic threads in a region immediately adjacent to vertical edges of said upper and lower insect screens, whereby the attraction of said magnetic threads to said magnet of said first and second weather excluding elements attaches each screen fabric to the respective edge seals.
6. The apparatus of claim 1, wherein: each trackway is recessed into said upper sash along the weather-side surface of said upper sash and is formed as a straight, longitudinal hollow structure of uniform cross-section spatially connected to the weather-side surface of said upper sash by an open channel, said channel allowing said respective bracket to engage the trackway throughout an entire length of the trackway.
7. The apparatus of claim 1, wherein: each trackway is located on the weather-side surface of said upper sash and extending out from the weather-side surface of the upper sash.
8. The apparatus of claim 1, wherein: each trackway is recessed into said upper sash along opposed surfaces of said upper sash that are immediately adjacent to a space between said upper sash and the respective adjacent window jamb.
9. The apparatus of claim 1, wherein: each trackway is straight throughout its length.
10. The apparatus of claim 1, further comprising: a lock configured to lock a location of each said bracket when said bracket moves along the respective trackway to a trackway end proximate to a bottom side of the bottom rail of said upper sash and meets a track end stop, said lock maintaining a vertical edge of said first insect screen fabric in contact with said first weather excluding element of said first edge seal when said upper sash is in said tilted position.
11. The apparatus of claim 6, wherein: a bend is further provided to a region proximate a bottom end of each trackway, when said upper sash is moved to the tilted position, said bend guides said screen rail closer to said upper sash until the screen rail contacts a lowermost portion of the upper sash; the screen rail is prevented from passing a bottom edge of the upper sash until a first manual force is applied to said screen rail parallel to the sill and in an outward direction, said first manual force elastically reshaping said screen rail until a portion of said screen rail passes a bottom edge of the upper sash; when said first manual force is withdrawn, said screen rail regains its original shape and remains locked until a second manual force is applied to said screen rail in a direction opposite to the first manual force so that the screen rail is moved along the trackways.
12. The apparatus of claim 1, further comprising: an enclosure attached to a top side of the sill member along a length of the sill member on a room-facing side of the lower sash, said enclosure housing said second rollup shaft of said second roll up assembly; said one horizontal edge of said lower insect screen being a lower horizontal edge of said lower insect screen and attached to said second rollup shaft, and a topmost horizontal end of the lower insect screen being attached along a room-facing surface of the bottom rail of the lower sash and extending longitudinally from one end of the bottom rail to an opposite end, a weather-side face of the enclosure being furnished with an opening for guiding said lower insect screen as it is rolled up on and rolled out from said second rollup shaft during movement of the lower sash for ventilation.
13. The apparatus of claim 1, further comprising: an enclosure attached to a top side of the sill member along a length of the sill member on a room-facing side of the lower sash, said enclosure housing said second rollup shaft of the second rollup assembly, said one horizontal edge of said lower insect screen being a lower horizontal edge of said lower insect screen and attached to said second rollup shaft, and a topmost horizontal end of the lower insect screen being attached along a weather-side face of the bottom rail of the lower sash and longitudinally extending from one end of the bottom rail to an opposite end, a weather-side face of the enclosure being furnished with a passage for guiding said lower insect screen as it is rolled up on and rolled out from said second rollup shaft during movement of the lower sash for ventilation; and a rigid screen guide bar attached from the first window jamb to the second window jamb, whereby the lower insect screen is guided across and in contact with the sill member during the movement of the lower sash for ventilation and the vertical edges of the lower insect screen are placed in continuous contact with the weather excluding elements of the second edge seal.
Description
DRAWINGS
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DETAILED DESCRIPTIONS OF DRAWINGS
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Reference Numerals
(41) 100 room side
(42) 101 weather side
(43) 102 sill
(44) 103 head member of window frame
(45) 104 bottom sash
(46) 105 upper sash
(47) 106 bottom rail of upper sash
(48) 107 top rail of upper sash
(49) 108 top rail of bottom sash
(50) 109 bottom rail of bottom sash
(51) 110 fixed glazing stop
(52) 111 removable glazing stop
(53) 112 glazing
(54) 113 sill baffle
(55) 114 bottom rollup screen assembly
(56) 115 insect screen fabric
(57) 115a insect screen fabric for lower sash
(58) 115b insect screen fabric for upper sash
(59) 116 insect screen attachment
(60) 117 cavity enclosure
(61) 118 cavity seal
(62) 119 weatherstripping
(63) 120 jamb shoulder
(64) 121 fin baffle
(65) 122 upper rollup screen assembly
(66) 123 screen rail
(67) 124 jamb member of window frame
(68) 125 trackway
(69) 126 sash balance/guide
(70) 127 edge seal
(71) 127a pile type edge seal
(72) 127b fin type edge seal
(73) 127c brush type edge seal
(74) 128 head baffle
(75) 129 pivoting end bracket
(76) 130 track
(77) 131 pivot
(78) 132 sliding shoe
(79) 133 auxiliary baffle
(80) 134 track end stop
(81) 135 sill extension
(82) 136 detachable screen rail
(83) 137 screen rail upper catch
(84) 138 screen rail lower catch
(85) 139 rigid rod
(86) 140 Not Used
(87) 141 stile
(88) 142 tilt release and upper guide
(89) 143 screen guide bar
(90) 144 manual force
(91) 145 extruded aluminum enclosure
OPERATION
(92) As bottom sash 104 is lifted to open the window for ventilation, fabric insect screen 115a, being attached by various means 116 along sill 102, is pulled off of its ordinary rollup screen assembly 114 hidden in bottom rail 109 of said sash while the inherent construction of said rollup assembly keeps said screen fabric taut and engaged with edge seals 127. As either or both of the sashes open, fin baffle 121, stored between meeting rails 106 and 108, extends to fill the gap created between the glazing 112 and said adjacent sash as a sash is opened.
(93) As upper sash 105 is lowered to open the window for ventilation, its fabric insect screen 115b, by being attached along the top of said sash by way of screen rail 123 and its end brackets 129, is pulled off of its ordinary rollup assembly 122, hidden in head member 103 of the frame of said window, while the inherent construction of said rollup assembly keeps said screen fabric taut and engaged with edge seals 127 shown in
(94) When it is time to clean the windows, upper sash 105 is lowered until it is proximate to sill 102, extending its screen fabric 115b so as to provide a barrier to insect intrusion all across the window. Then lower sash 104 is lifted an inch or two and tilted inward, as is customary for tilt-to-clean windows, which tilting automatically fills the gap between said sash and sill 102 with screen fabric 115a; and, in case the bottom rail 106 of said upper sash is not in contact with said sill, fin baffle 121 ensures closure against insect intrusion by contacting the lower screen fabric 115a.
(95) After the cleaning of lower sash 104 is complete, upper sash 105 is prepared for cleaning by being raised a few inches and tilted inward, as is customary for tilt-to-clean windows. The tension in attendant fabric 115b causes screen rail 123 to rotate about its pivoting end brackets 129, away from head rail 107 and, as said sash continues to tilt into its cleaning position, the tension in said fabric starts to pull each said pivoting end bracket along the length of track 130, said track being included into each vertical stile 141 of said sash. The friction involved in such transport will require manual force 144 be exerted in order for said pivoting end brackets to transcend the entire distance of said tracks and such force will need to be exerted further in order to latch said screen rail so that, by being latched, said screen rail may maintain each screen edge in proximity to the edge seal 127 at each jamb, resealing the vertical edges of said fabric against flying insect intrusion.
(96) The means of accomplishing said latching may be any convenient arrangement; however, for the sake of illustrating that a latch mechanism may be readily provided, even one not requiring the use of tools in order to be effectual, a latching mechanism is presented herein, it being a result of each said track being bent slightly as it passes bottom rail 106 of said sash, said bend making the distance between the track and the weather side 101 of said sash greater relative to that same distance along the majority of said track and, thus, when each said pivoting end bracket 129 meets stop 134 at the end of each said track, the distance between the bottom of screen rail 123 and pivot 131 for said end brackets is found to be slightly less than the distance between said pivot and the weather side 101 face of said bottom rail, just enough less such that when said screen rail is manually pressed toward the weather side 101, the elasticity of the components and their joints allows the bottom of said screen rail to pass over the outside corner edge of said bottom rail, snapping screen rail 123 into a fixed position snug to shoulder 120 in jamb 124.
(97) With said screen rail being latched into place, said screen fabric in combination with fin baffle 121, auxiliary baffle 133 and the screen fabric for the lower sash 115a, seal off the window against flying insects while upper sash 105 is cleaned.
(98) When the glass cleaning process is complete, said screen rail is unlatched from bottom rail 106 by pulling up on the top of upper sash 105 and rotating the outer lower horizontal corner of said sash until said corner is forced under the bottom of said screen rail, or said screen rail may be unlatched by pulling on the top of said screen rail.
(99) Then as said sash is manually tilted back up into its primary, vertical position, the tension in screen fabric 115b provided by upper screen rollup assembly 122, draws said screen rail to the top of upper sash 105, completing the tilt-to-clean cycle.
(100) Alternately, in order to move upper screen fabric 115b out of the way of cleaning upper sash 105, a somewhat differently configured screen rail 136 may be manually transported from the top to the bottom of the weather side 101 of said sash by unclipping catches 137 used to attach said screen fabric to the top of said rail and then reclipping said screen rail to catches 138 at the bottom of said sash, said catches being composed of any number of mating clip arrangements.
CONCLUSION, RAMIFICATIONS AND SCOPE
(101) Accordingly, the reader will see that double hung windows of the tilt-to-clean variety can be conveniently protected against flying insect intrusion with rollup screens stored out of view in the window construction when sashes are closed, and that when sashes are opened for ventilation, those openings automatically fill with insect screen, and the reader will see that such protection continues to be afforded even when the sashes are tilted for cleaning, except for, at most, a few seconds when one or two simple, tool-less procedures may be required to reposition the upper screen. Thus, the convenience of tilt-to-clean windows is enhanced by providing clearer views for room occupants when the sashes are closed and screens are not needed.
(102) Although the descriptions above provide much specificity, they should not be construed as limiting the scope of the embodiments but as merely providing illustrations of several embodiments. For example, the screen rail may be latched into its necessary positions by any of a wide variety of devices and arrangements, and the screen fabrics may be located toward the room side or the weather side of the window assembly according to what a window manufacturer thinks is suitable to integrate edge seals into the geometries of its jamb and sash profiles.