METHOD FOR ALIGNING AND RIGHTING PREFORMS BY MEANS OF CENTRIFUGATION, AND ASSOCIATED DEVICE
20180086570 ยท 2018-03-29
Inventors
- Denis Doudement (Octeville-sur-mer, FR)
- Anthony Debris (Octeville-sur-mer, FR)
- Frederic WILLIG (Octeville-sur-Mer, FR)
- Eric Mazo (Octeville-sur-mer, FR)
Cpc classification
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
B65G47/256
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42057
PERFORMING OPERATIONS; TRANSPORTING
B29C2949/3074
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed is a method for aligning preforms in a row and righting same, the method being intended for use with axisymmetric preforms having an annular supporting face. The method includes: a first step of discharging preforms in bulk onto a rotating horizontal platen; a second step of aligning the preforms against a fixed peripheral rail by way of the centrifugal force produced by the rotation of the rotating platen; a third step of successively righting the aligned preforms by tilting the preform bodies, performed under the annular supporting face. During the second alignment step, the main axis of the preforms is oriented essentially tangentially to the direction of movement. Also disclosed is a device for carrying out the method.
Claims
1. Method for aligning in a row and righting preforms (12), in particular preforms made of thermoplastic material intended to be shaped into final containers by a forming station, with the method being intended to be applied to axisymmetrical preforms (12) having annular support faces (18) and bodies (14) with a diameter that is smaller than the diameter of said support face (18), with the method comprising: A first step for discharging preforms (12) in bulk onto a rotating horizontal platen (24); A second step for aligning preforms (12) against a stationary peripheral railing (28) by the centrifugal force that is produced by the rotation of the rotating platen (24), with the preforms (12) being driven in movement by the rotating platen (24) along said railing (28) against which they are held by the centrifugal force, with each preform (12) that is aligned against the guide railing (28) having a main axis (A) that is oriented essentially horizontally; A third step for successive righting of the preforms (12) that are aligned by tilting the bodies (14) of the preforms under their annular support faces (18) until their main axis (A) of the preform is vertical, with each preform (12) being supported by its support face (18) between two opposite support points; wherein during the second aligning step, the main axis (A) of the preforms (12) is oriented essentially tangentially to their direction of movement until they are righted.
2. Method according to claim 1, wherein the righted preforms (12) are driven in rotation around their main axis (A) by friction against an outer edge (25) of the rotating platen (24), with the preforms (12) thus being moved around the bowl (20) in the direction of rotation of the rotating platen (24) by rolling against the peripheral railing (28).
3. Device (10) for aligning in a row and righting preforms (12) for implementing the method according to claim 1, with the device (10) being intended to be applied to axisymmetrical preforms (12) having annular support faces (18) and bodies (14) with a diameter that is smaller than the diameter of said support face (18), with the device (10) having a centrifuge bowl (20) comprising: A horizontal circular platen (24) that rotates around a vertical axis; A stationary peripheral railing (28) to hold the preforms (12) thrown off by the centrifugal force; A spillway (30) of preforms (12) that discharges the preforms (12) in bulk onto the rotating platen (24) in the direction of a first portion (28A) for receiving the railing (28); wherein on a first established angular sector (20A) of the bowl (20) that includes the receiving portion (28A), the railing (28) is placed close to the platen (24) in such a way that it can hold the bodies (14) of the preforms (12) on the rotating platen (24) and inside the bowl (20) against the centrifugal force produced by the rotation of the rotating platen (24); Means for righting said preforms (12).
4. Device according to claim 3, wherein at least on the periphery of the first established sector (20A) of the bowl (20), the railing (28) extends vertically above the rotating platen (24).
5. Device according to claim 3, wherein on a second angular sector (20B) of the bowl, arranged downstream from the first angular sector (20A) in the direction of rotation of the rotating platen (24), the bowl (20) has means for righting preforms (12) comprising a peripheral gap (34) formed by radial separation of the railing (28) relative to the outer edge (25) of the rotating platen (24), with said gap having a radial width whose value is between the diameter of the body (14) and the diameter of the support face (18) to make it possible for the bodies (14) of the preforms (12) to tilt under the area of the rotating platen (24) through said gap (34), with the support face (18) being intended to be supported jointly by the rotating platen (24) and by the railing (28).
6. Device according to claim 5, wherein the railing (28) has a support rail (36) of the support face (18) that extends at least on the second angular sector (20B) of the bowl (20), with the rail (36) extending in the same area as the rotating platen (24) to delimit the gap (34) on the outside.
7. Device according to claim 6, wherein the outer edge (25) of the rotating platen (24) and/or the railing (28) comprise(s) a tread (38) that has a suitable friction coefficient to allow the preform (12) to roll against the tread (38) without sliding.
8. Device according to claim 3, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
9. Device according to claim 8, wherein the conveyor (22) is formed by a horizontal slide formed by an outer rail that extends the rail (36) of the railing (28) and a parallel inner rail that extends tangentially the outer edge (25) of the rotating platen (24), with the rails being separated in such a way as to support a preform (12) that is righted by its support face (18).
10. Device according to claim 9, wherein the righted preforms (12) that are transferred to the conveyor (22) are moved by a blower device.
11. Device (10) for aligning in a row and righting preforms (12) for implementing the method according to claim 2, with the device (10) being intended to be applied to axisymmetrical preforms (12) having annular support faces (18) and bodies (14) with a diameter that is smaller than the diameter of said support face (18), with the device (10) having a centrifuge bowl (20) comprising: A horizontal circular platen (24) that rotates around a vertical axis; A stationary peripheral railing (28) to hold the preforms (12) thrown off by the centrifugal force; A spillway (30) of preforms (12) that discharges the preforms (12) in bulk onto the rotating platen (24) in the direction of a first portion (28A) for receiving the railing (28); wherein on a first established angular sector (20A) of the bowl (20) that includes the receiving portion (28A), the railing (28) is placed close to the platen (24) in such a way that it can hold the bodies (14) of the preforms (12) on the rotating platen (24) and inside the bowl (20) against the centrifugal force produced by the rotation of the rotating platen (24); Means for righting said preforms (12).
12. Device according to claim 4, wherein on a second angular sector (20B) of the bowl, arranged downstream from the first angular sector (20A) in the direction of rotation of the rotating platen (24), the bowl (20) has means for righting preforms (12) comprising a peripheral gap (34) formed by radial separation of the railing (28) relative to the outer edge (25) of the rotating platen (24), with said gap having a radial width whose value is between the diameter of the body (14) and the diameter of the support face (18) to make it possible for the bodies (14) of the preforms (12) to tilt under the area of the rotating platen (24) through said gap (34), with the support face (18) being intended to be supported jointly by the rotating platen (24) and by the railing (28).
13. Device according to claim 4, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
14. Device according to claim 5, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
15. Device according to claim 6, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
16. Device according to claim 7, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
17. Device according to claim 11, wherein on a second angular sector (20B) of the bowl, arranged downstream from the first angular sector (20A) in the direction of rotation of the rotating platen (24), the bowl (20) has means for righting preforms (12) comprising a peripheral gap (34) formed by radial separation of the railing (28) relative to the outer edge (25) of the rotating platen (24), with said gap having a radial width whose value is between the diameter of the body (14) and the diameter of the support face (18) to make it possible for the bodies (14) of the preforms (12) to tilt under the area of the rotating platen (24) through said gap (34), with the support face (18) being intended to be supported jointly by the rotating platen (24) and by the railing (28).
18. Device according to claim 11, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
19. Device according to claim 12, further comprising a conveyor (22) that is connected tangentially to the rotating platen (24) at an exit passage (32) of the righted preforms (12) that is open in the railing (28) downstream from the second established sector (20B).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0040] Other characteristics and advantages of the invention will emerge during the reading of the detailed description that follows for the understanding of which reference will be made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE FIGURES
[0058] Hereinafter, elements that have an identical structure or analogous functions will be referred to by the same references.
[0059] Hereinafter, the following local orientations will be adopted in a non-limiting manner for each preform that is present in the centrifuge bowl of the device: [0060] Radial R directed from the inside to the outside from the axis of rotation of the rotating platen; [0061] Tangential T that is orthogonal to the radial direction R and that extends in the plane of the rotating platen, directed from upstream to downstream in the direction of rotation of the rotating platen; [0062] Vertical V directed from bottom to top in the reverse direction of Earth's gravity.
[0063] A device 10 for aligning in a row and righting preforms 12 intended to be part of an installation (not shown) for manufacturing containers made of thermoplastic material by forming, in particular by blow molding or by stretch blow molding, was shown in
[0064] An example of the preform 12 that is intended to be used with the device 10 is illustrated in
[0065] It comprises a body 14 in the shape of an elongated tube along a main axis A, which has a first closed axial end and a second end, opposite, shown at the top in
[0066] The preform 12 also comprises an annular support face 18 that is oriented axially toward the closed end of the preform 12. This annular support face 18 projects radially relative to the rest of the body 14 and is arranged above a center G of gravity of the preform 12. The term annular means that the support face goes around the preform 12 either in a continuous manner or in an intermittent manner. In the latter case, the annular face is formed by, for example, separate segments that go around the preform, but that are nevertheless close enough so that the preform can be supported between two diametrically opposite supports regardless of its position around its main axis.
[0067] In the example shown, the base of the neck 16, at the junction with the body 14, has a collar that extends radially projecting relative to the rest of the preform 12. The lower face of the collar thus forms said support face 18.
[0068] As a variant, the collar can be arranged other than at the base of the neck, for example in the area of the rim.
[0069] According to another variant, the support face is formed by a lower face of a threading of the neck.
[0070] According to still another variant, the support face is connected to the preform, for example by means of a stopper.
[0071] The outer diameter D1 of the support face 18, in this case of the collar, is thus larger than the maximum outer diameter D2 of the body 14. In the example shown in
[0072] The neck 16 has its definitive shape, while the body 14 is intended to be stretched radially (by blow molding) and axially during a subsequent forming operation to form the body of the finished container.
[0073] In addition, the weight of the bodies 14 of the preforms 12 that are used is greater than the weight of their necks 16, including that of the collars. Thus, the center G of gravity of the preform 12 is located under the support face 18 with reference to
[0074] The example shown in
[0075] Returning to
[0076] The centrifuge bowl 20 comprises a horizontal circular platen 24 that rotates around a central vertical axis B. The rotating platen 24 thus has a circular outer edge 25 shown in
[0077] The rotating platen 24 has an outer diameter that is much larger than the dimensions of the preforms 12.
[0078] The rotating platen 24 is driven in rotation at a constant speed, here in a clockwise direction in a top view, for example by a motor (not shown) that is arranged below the rotating platen 24. The speed of rotation is, for example, controlled in such a way that the outer edge 25 of the rotating platen 24 moves between 2 and 3 m/s.
[0079] The rotating platen 24 is carried here by a support table 26. The support table 26 has feet that are advantageously adjustable in height to make it possible to adjust the plate of the rotating platen 24.
[0080] The centrifuge bowl 20 is delimited radially toward the outside by a stationary peripheral railing 28, which is attached here to the support table 26. The first function of this railing 28 is in particular to hold the preforms thrown off toward the outside by the centrifugal force that is produced by the rotation of the rotating platen 24, while its second function is to guide the movement of the preforms 12 to an exit passage 32 of the bowl 20.
[0081] The preforms 12 are intended to be discharged in bulk onto the rotating platen 24 by means of a stationary spillway 30. The spillway 30 is arranged here in the center of the rotating platen 24. The spillway 30 is designed to discharge the preforms 12 in bulk, radially in the direction of a first portion 28A for receiving the railing 28. The spillway 30 here comes in the form of a toboggan fed by preforms 12 at the top, by means of a lifting belt (not shown). The top of the spillway 30 nevertheless has a relatively small height; it is, for example approximately 40 cm above the platen 24.
[0082] As is illustrated in
[0083] A first angular sector 20A, a so-called preform aligning sector 12, extends facing the outlet of the spillway 30. This angular aligning sector 20A includes the portion 28A for receiving the railing 28.
[0084] A second angular sector 20B, for righting aligned preforms 12, is arranged directly downstream from the first angular aligning sector 20A. In a non-limiting manner, it extends overall to 180 here.
[0085] A third angular sector 20C, for sorting incorrectly-aligned preforms, is arranged directly downstream from the second angular righting sector 20B and directly upstream from the first angular aligning sector 20A. At the downstream end of this sorting sector 20C, the exit passage 32 of the preforms 12 is open in the railing 28 to make it possible to guide the correctly-aligned and righted preforms 12 to the conveyor 22. The conveyor 22 passes here behind the portion 28A for receiving the railing 28.
[0086] The name of each of these sectors 20A, 20B, 20C provides an indication of their function. It will be understood by the following that non-aligned preforms 12 in the area of the first angular sector 20A can nevertheless be aligned and righted in the area of the second angular sector 20B depending on the circumstances.
[0087] Over the entire periphery of the first angular aligning sector 20A, operational play is reserved between the railing 28 and the rotating platen 24. This play makes possible the rotation of the rotating platen 24, but it is, however, slight enough to keep the entire body of the preform 12 inside the bowl 20. This play is thus less than the minimum diameter D3 of the body 14 of the preform 12.
[0088] As shown in
[0089] During the operation of the device 10, as shown in
[0090] During a second aligning step, the preforms 12 are held in the inside of the bowl 20 by the railing 28, and then, after one or more rebounds against the railing 28, the preforms 12 gradually lose speed in the radial direction. They are then constantly held radially against the railing by the centrifugal force.
[0091] In this configuration, the preforms 12 naturally occupy the most stable position in which their main axis A is oriented in a tangent direction relative to the rotating platen 24.
[0092] Most of the preforms 12 that are present in the angular aligning sector 20A of the bowl 20 are thus aligned tangentially against the railing 28, with their main axis A being oriented essentially tangentially to their direction of movement. The tangential separation between two successive aligned preforms 12 is random, because the rotating platen 24 is perfectly flat and does not have indexing notches of the preforms 12. The preforms 12 can thus be in contact by their ends under the effect of the centrifugal force that makes it necessary for the preforms 12 to slide relative to one another. The preforms 12 thus occupy in an optimal manner the entire peripheral length of the bowl 20.
[0093] At this stage, the preforms 12 are oriented randomly with their necks upstream or downstream, with no impact on the rest of the method. The thus aligned preforms 12 continue their peripheral movement in the righting sector 20B.
[0094] The fact that the preforms 12 are held on the rotating platen 24 makes it possible to keep them flattened radially against the railing 28. Thus, the preforms 12 are guided in a stable manner by the railing 28 during their movement around the bowl 20.
[0095] As shown in
[0096] At least along the second righting sector 20B, the railing 28 has a support rail 36 of the support face 18. The rail 36 extends radially projecting toward the inside in the same area as the upper face of the rotating platen 24 to delimit the gap 34 toward the outside. The rail 36 extends here to the exit passage 32.
[0097] Thus, the preforms 12 are able to be supported by their support faces 18, in this case by their collars, which rest on two diametrically opposite points on the horizontal upper face of the rotating platen 24, on the one hand, and on a horizontal upper face of the rail 36, on the other hand, with the bodies 14 of the preforms 12 hanging under the area of the rotating platen 24 through said gap 34. The two support points are aligned radially. The rail 36 makes it possible to support the preforms 12 in a stable manner.
[0098] Thus, during a third so-called righting step, as shown in
[0099] When the body 14 of each preform 12 arrives above the gap 34, the body 14 begins to fall, as shown in
[0100] During the tilting, the main axis A of the preform 12 remains in a vertical plane that is tangent to the movement. Because of the tilting of the main axis A in the direction of movement of the preforms 12, the support face 18 of each preform 12 remains in permanent contact with the rotating platen 24, on the one hand, and with the rail 36, on the other hand, by its two support points. Thus, each preform 12 is guided in a stable and effective manner during its righting.
[0101] As shown in
[0102] If there were a gap in the railing 28, it could no longer perform its role as a guide in the area of this gap. The correctly-aligned preforms 12 would then run the risk of bouncing off and of winding up poorly positioned, leaning, for example, against the adjacent preforms and then preventing the righting of the latter.
[0103] The thus righted preforms 12 are driven in rotation around their main axis by friction against the outer edge 25 of the peripheral platen 24. The preforms 12 are thus moved around the bowl 20 in the direction of rotation of the rotating platen 24 by rolling against the peripheral railing 28.
[0104] To improve this rolling phenomenon of the preforms 12 and thus to increase their speed of advance 12 around the platen 24, the outer edge 25 of the rotating platen 24 advantageously comprises a tread 38 that has a suitable friction coefficient for allowing the bodies 14 of the preforms 12 to roll against the tread 38 without sliding. Such an arrangement is shown in, for example,
[0105] As a variant of the invention that is not shown and that can replace the arrangement of
[0106] The righted and aligned preforms 12 are thus directed toward the third sorting sector 20C, in which the poorly-aligned preforms 12N are sent back directly toward the first aligning sector 20A by various sorting means, such as separator wheels 40, 42 and a deflector 44.
[0107] The sorting means make it possible to actively eject incorrectly-aligned preforms 12N toward the angular aligning sector 20A so as to make possible their direct return into the flow of preforms that are arriving in bulk via the spillway 30. The adverb actively means that the sorting means are able to provide momentum to the non-aligned preforms 12N to push them quickly toward the first angular sector 20A.
[0108] As shown in more detail in
[0109] This main separator wheel 40 makes it possible to separate the non-aligned preforms 12N that are always lying on the rotating platen 24 and are supported radially against the necks 16 of the correctly-aligned preforms 12. These non-aligned preforms 12N thus have at least one part that projects radially toward the center of the rotating platen 24 relative to the necks 16 of the correctly-aligned preforms 12.
[0110] The space swept by the pallets 46 excludes the passage of the necks 16 of the correctly-aligned preforms 12, with said passage extending above the gap 34. Moreover, each pallet 46 sweeps a space that is located above the rotating platen 24 at a vertical distance D4 that is smaller than the minimum diameter D3 of a preform 12 and at a radial distance D5 from the edge 25 of the rotating platen 24 that is smaller than the minimum diameter D3 of a preform 12. This makes it possible to eject the preforms 12N that are incorrectly aligned overall in the direction of the center of the rotating platen 24, as is shown in
[0111] The sorting means also comprise a stationary deflector 44, which is arranged above the rotating platen 24 at a vertical distance that is smaller than that of the minimum diameter D3 of the bodies 14 of the preforms 12, to guide the preforms 12N that are ejected by the main separator wheel 40 in the direction of the first angular sector 20A. Said non-aligned preforms 12N are guided by the deflector 44 until they are downstream from the exit passage 32 in the direction of rotation of the rotating platen 24. This makes it possible to prevent the non-aligned preforms 12N from being blocked in this third angular sorting sector 20C.
[0112] As is shown in
[0113] The deflector 44 ensures that in the space delimited between the downstream face of the deflector 44 and the railing 28, no incorrectly-aligned preform 12N is laid on the rotating platen 24.
[0114] The sorting means also comprise a second wheel 42 with pallets 46, a so-called secondary separator wheel 42, which is interposed between the deflector 44 and the exit passage 32 in the direction of rotation of the rotating platen 24. In the embodiment shown in
[0115] This second pallet wheel 42 is intended to eject the nested preforms 12N that travel with the correctly-aligned preforms 12 or else preforms 12N that rest on the necks 16 of the correctly-aligned preforms 12.
[0116] The secondary separator wheel 42 rotates here around a vertical axis E. The space that is swept by the pallets 16 is thus cylindrical with axis E.
[0117] Each pallet 46 sweeps a space that extends vertically above and near the neck of the correctly-aligned preforms, at a distance D6 that is smaller than the minimum diameter of a preform 12N or at the height of the neck of said preform 12N.
[0118] Each pallet 46 has at its free end a cutaway 48 that corresponds to the size of a neck 16 of a preform 12 that is aligned correctly, as is illustrated in
[0119] As shown in the figures, the conveyor 22 is connected tangentially to the platen in the continuity of the exit passage 32 of the righted preforms 12. The conveyor 22 comprises a horizontal slide that is formed by an outer rail that extends the rail 36 of the railing 28, and a parallel inner rail that tangentially extends the outer edge 25 of the rotating platen 24. The rails are separated in such a way as to support a righted preform 12 by its support face 18, in this case by its collar. This arrangement makes it possible to evacuate the righted preforms 12 in a row without ever ceasing to guide them.
[0120] The conveyor 22 can also comprise a blower device (not shown) that makes it possible to move the righted preforms 12. For this purpose, the blower device comprises several vents that blow air toward the preforms 12 to push them downstream.
[0121] As a variant, the conveyor can be equipped with any other known means for moving aligned and righted preforms.
[0122] The constant guiding of the preforms in all of the steps of the method and during the transition between each of the steps makes it possible to ensure that the preforms 12 will be moved in a stable manner. This makes it possible in particular to rotate the rotating platen 24 at high speed to increase the flow rate of the preforms 12 without running the risk of putting correctly-aligned preforms 12 out of alignment.
[0123] In addition, the preforms are not pushed by indexing elements. As a result, the preforms 12 move without running the risk of jamming or sticking.
[0124] The device according to the invention is able to be adapted easily to various models of preforms. All that actually has to be done is to replace railing segments 28 so as to adapt the width of the gap 34 to the size of the body 14 and the support face 18 of each model, as well as to replace the associated treads 38. Such segments are easy to manufacture and quick to change.