Refrigerator
11486628 · 2022-11-01
Assignee
Inventors
Cpc classification
F25D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigerator 10 comprises at least one box-shaped storage compartment 14 and a heat radiating member 23. The storage compartment 14 is formed in such a way that one side of a frame formed by a wall member is closed and the other thereof is provided with an opening surface configured to be opened or closed by a door. The wall member includes a hollow structure composed of a plurality of plate members 21 and 22 and a foam insulation 25 filled in the hollow structure. The heat radiating member 23 is arranged in the wall member. In the wall member, a pressure member 24 configured to press the heat radiating member against the plate member is provided. The pressure member 24 is a material configured to press the heat radiating member 23 under predetermined conditions.
Claims
1. A refrigerator comprising: an outer case; an inner case arranged inside the outer case to define a storage compartment; a foam insulation filled in a first space formed between the outer case and the inner case; a heat radiating member comprising at least one of a refrigerant pipe and a cord heater, and arranged in a second space formed between the outer case and the inner case; and a pressure member formed of a gas permeable film, the pressure member is configured to be deformed to press the heat radiating member based on a deformation condition, wherein under the deformation condition, the pressure member is provided to press the heat radiating member such that the heat radiating member is in contact with at least one wall of the second space, wherein the gas permeable film is configured to transmit gas and configured to block the foam insulation, wherein a through hole configured to allow the first space to communicate with the second space is formed in the inner case, and wherein the pressure member is provided to press the heat radiating member by being moved by the foam insulation that is introduced into the second space through the through hole and foams.
2. The refrigerator of claim 1, wherein under the deformation condition, when the heat radiating member is provided to come into contact with one wall of the second space, the heat radiating member is directed to a front side of the refrigerator, by the pressure member.
3. The refrigerator of claim 1, wherein: the outer case comprises an end surface member configured to form one wall of the second space directed to a front side of the refrigerator, and the heat radiating member is provided to come into contact with the end surface member by the pressure member.
4. The refrigerator of claim 3, wherein: the outer case further comprises a support portion configured to extend from the end surface member to be opened toward an inside of the storage compartment, and the inner case comprises a flange portion arranged between the end surface member and the support portion and configured to form the second space together with the end surface member and the support portion, the flange portion provided with a heat radiating member support portion configured to be opened toward the end surface member to support the heat radiating member.
5. The refrigerator of claim 4, wherein the pressure member is arranged between the heat radiating member support portion and the heat radiating member.
6. The refrigerator of claim 1, wherein the pressure member, which is deformed under the deformation condition, has a lower thermal conductivity than at least one of the outer case and the inner case.
7. The refrigerator of claim 1, wherein the deformation condition of the pressure member comprises applying a predetermined pressure, a predetermined acceleration or a predetermined vibration, or satisfying a predetermined pH, or making a predetermined chemical reaction.
8. The refrigerator of claim 1, wherein the heat radiating member comprises a refrigerant pipe formed for a refrigerant that flows at a higher temperature than an outside of the refrigerant pipe.
9. The refrigerator of claim 1, wherein the heat radiating member comprises a cord heater configured to generate heat by applying a current.
10. A refrigerator comprising: a body; a storage compartment arranged inside the body; an insulating partition configured to partition the storage compartment; a heat radiating member comprising at least one of a refrigerant pipe and a cord heater, and arranged inside the insulating partition; and a pressure member formed of a gas permeable film, and configured to be deformed to press the heat radiating member against a front side of the body, based on a deformation condition, wherein the gas permeable film is configured to transmit gas and configured to block a foam insulation, wherein a through hole configured to allow a first space of the insulating partition to communicate with a second space is formed in the insulating partition, and wherein the pressure member is provided to press the heat radiating member by being moved by the foam insulation that is introduced into the second space through the through hole and foams.
11. The refrigerator of claim 10, wherein under the deformation condition, the heat radiating member is provided to come into contact with one wall of the insulating partition, which is directed to a front side of the body, by the pressure member.
12. The refrigerator of claim 10, wherein: the insulating partition comprises: a first plate member and a second plate member; an end surface member inserted into between the first plate member and the second plate member to be directed to a front side of the body; and a heat radiating member support portion arranged at a rear of the end surface member and configured to connect the first plate member to the second plate member, and the heat radiating member and the pressure member are arranged in a space formed by any one of the first plate member and the second plate member, the end surface member, and the heat radiating member support portion.
13. The refrigerator of claim 10, wherein the heat radiating member comprises a refrigerant pipe in which a high temperature refrigerant flows.
14. A refrigerator comprising: an outer case; an inner case arranged inside the outer case to define a storage compartment; an insulating partition configured to partition the storage compartment; a foam insulation filled in a first space formed between the outer case and the inner case, and filled in a second space formed in the insulating partition; a heat radiating member comprising at least one of a refrigerant pipe and a cord heater, and arranged in at least one of the first space and the second space; and a pressure member formed of a gas permeable film, and configured to be deformed to press the heat radiating member based on a deformation condition, wherein under the deformation condition, the pressure member is provided to press the heat radiating member such that the heat radiating member is in contact with at least one of one wall of the first space and one wall of the second space, wherein the gas permeable film is configured to transmit gas and configured to block the foam insulation, wherein a through hole configured to allow the first space to communicate with the second space is formed in the inner case, and wherein the pressure member is provided to press the heat radiating member by being moved by the foam insulation that is introduced into the second space through the through hole and foams.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
First Embodiment
(9) A refrigerator according to a first embodiment of the present disclosure will be described with reference to the drawings.
(10) The refrigerator 10 includes a body 11 and an insulating partition 12 configured to divide the inside of the body 11 into a plurality of storage compartments 14. The storage compartment 14 is formed in a box shape. Particularly, between two openings, which are formed on a rectangular frame formed of a wall member, one side (inside in
(11) As for the refrigerator including a plurality of storage compartments 14 as illustrated in
(12) As a means for cooling the storage chamber 14, a cooling cycle is used. The refrigeration cycle is composed of a compressor, a condenser, an evaporator, a capillary tube, a dryer, and an accumulator, which are combined by piping to form a refrigeration cycle in which refrigerant is circulated.
(13) The refrigerator 10 includes a heat radiating member 13 around the opening surface of the storage compartment 14. The heat radiating member 13 is embedded in the wall member, and located on an edge portion of the wall member in the opening surface side. For example, a refrigerant pipe or a cord heater may be used as the heat radiating member 13, and the refrigerant pipe is configured to radiate heat as the high temperature refrigerant of the refrigerating cycle flows and the cord heater is configured to generate heat by applying a current.
(14) Accordingly, dew condensation around the opening surface may be prevented. That is, although dew condensation is likely to occur around the opening surface of the storage compartment 14 because ambient air is cooled by the low temperature from the storage chamber 14, it is possible to prevent the vicinity of the opening surface of the storage compartment 14 from being cooled because the heat radiating member 13 radiates heat. Therefore, it is possible to prevent the dew condensation.
(15) Next, an example of installing the heat radiating member 13 in a wall member will be described.
(16) The body 11 includes an outer case 21 formed of a metallic plate member, an inner case 22 formed of a resinous plate member, and a foam insulation 25 filled therebetween. The plate member forming the outer case 21 is curved to form an end surface member 21a of the opening surface side (lower side in
(17) For example, the refrigerant pipe 23 is a pipe formed of a material such as copper or iron, and functions as a heat radiating member by allowing a high temperature refrigerant of a refrigeration cycle therein to flow.
(18) The refrigerant pipe 23 is arranged in the heat radiating member support portion 22a of the flange portion 22b and is pressed against the end surface member 21a by a pressure member 24. Therefore, the refrigerant pipe 23 is stably arranged at a position that is pressed by the end surface member 21a. Accordingly, the dew condensation prevention effect by the refrigerant pipe 23 is stable, and the necessity of allowing a high temperature refrigerant to flow with an effective tolerance in the refrigerant pipe 23 is reduced. That is, it is possible to lower the temperature of the refrigerant flowing in the refrigerant pipe 23, thereby reducing the amount of heat leakage from the refrigerant pipe 23 into the storage compartment 14, and improving the efficiency of the refrigeration cycle.
(19) The body 11 is formed in such a way that the foam insulation 25 is filled in between the outer case 21 and the inner case 22, and then the foam insulation 25 foams. The foam insulation 25 is a material that generates heat during foaming such as rigid urethane foam. For example, when the foam insulation 25 foams, a temperature thereof rises up to about 60˜120° C. due to the heat generation.
(20) In addition, the pressure member 24 is formed of a thermally expandable material that expands upon receiving heat. For example, the thermally expandable material contains a material that foams at a predetermined temperature, and the predetermined temperature is a temperature obtained by heat when the foam insulation 25 foams. Therefore, it is possible to expand the pressure member 24 using the heat generated when the foam insulation 25 foams.
(21) In this regard,
(22) In this state, when the foam insulation 25 is filled and foams in a gap between the inner case 22 and the outer case 21, the pressure member 24a before expansion expands due to the heat generation of the foam insulation 25. As a result, the refrigerant pipe 23 is pressed against the end surface member 21a by the pressure member 24, which is illustrated in
(23) As mentioned above, in the refrigerator 10 according to the first embodiment, it is not necessary to perform a separate process for thermally expanding the pressure member 24, and thus it is possible to manufacture a refrigerator by suppressing the increase in the number of manufacturing processes, and the increase in manufacturing cost.
(24) In addition, by using a material having strong repulsion as the pressure member 24, it is possible to reliably press the refrigerant pipe 23 against the end surface member 21a. However, in this case, it is needed to assemble the body 11 while pressing the refrigerant pipe 23 against the repulsive force of the pressure member 24. This leads to the increase in the difficulty of manufacturing refrigerators, and the increase in the number of processes and costs. On the other hand, when applying the structure of this embodiment, the refrigerator may be easily assembled.
(25) A thermally expandable material is a material formed in such a way that a powdery material, in which foaming agents are filled in a hollow of a particle formed of thermoplastic resins, is mixed with a liquid or a gel. Alternatively, the thermally expandable material may be formed by distributing the powdery material to a solid material.
(26) Such a thermally expandable material is thermally expanded as the powdery material foams at a predetermined temperature. The predetermined temperature at which thermal expansion occurs may be set according to the hollow particles and the foaming agent, and the predetermined temperature may correspond to a temperature that is reached upon the foaming of the foam insulation 25 (about 60 to 120° C. in the above example).
(27) For example, an outer diameter of the hollow particles constituting the powdery material is 5 to 200 μm before expansion, and when the outer diameter increases by from approximately 2 to 5 times due to the heat, the volume of the thermally expandable material increases by from approximately 10 to 100 times.
(28) For example, as the thermoplastic resin constituting the hollow particles, polymethyl methacrylate (PMMA), or polyvinylidene chloride (PVDC) may be used. For example, aliphatic hydrocarbons may be mainly used as the foaming agent.
(29) As a gel for mixing the powdery material, an organic gel which does not contain water may be used. Similarly, as a liquid for mixing the powdery material, an organic solvent which does not contain water may be used. Further, as a solid material on which the powdery material is distributed, PVC or a rubber type material may be used.
(30) Alternatively, instead of the powdery material containing the foaming agent described above, a material such as a resin having a shape memory performance may be used as the pressure member 24. That is, the shape memory material capable of memorizing a state in which a volume is large is provided, and then the shape memory material having a small volume is arranged in the heat radiating member support portion 22a. When the shape memory material is deformed into the memorized state in which the volume is large, by the heat upon the foaming of the foam insulation 25, the force for pressing the refrigerant pipe 23 against the end surface member 21a is applied. A temperature, at which the shape memory material is deformed into the memorized state, may be selected according to the type of material. In the example of this embodiment, because the foaming temperature of the foam insulation 25 about is 60-120° C., a shape memory material capable of recovering a shape at such temperature may be used as the foam insulation 25. Depending on the type of shape memory material, deformation of 400 to 500% is possible.
(31) In addition, the pressure member 24 after expansion may have a thermal conductivity lower than that of the surrounding member forming the wall member, particularly, the plate member of the inner case 22 and the outer case 21. Therefore, it is possible to suppress the heat conduction through the pressure member 24, and thus it may contribute to the heat insulation improvement of the body 11.
(32) In addition, according to the first embodiment, the pressure member 24a before expansion, which has a shape different from the refrigerant pipe 23, is changed into the pressure member 24 which has a shape corresponding to the shape of the refrigerant pipe 23 while expanding, as illustrated in
(33) In addition, when the pressure member 24 is deformed to correspond to the outer shape of the refrigerant pipe 23, it is possible to fix the refrigerant pipe 23 by using the pressure member 24 without another member for selecting a position of the refrigerant pipe 23.
(34) (Application for Insulation Partition)
(35) Next, another example of the arrangement method of the heat radiating member 13 in the wall member will be described.
(36) The insulating partition 12 includes a plate member 31 and a plate member 32, and a foam insulation 37 filled in between the plate member 31 and the plate member 32. Further, in the opening surface side (left side in
(37) As for the insulating partition 12, the pressure member 34 is formed of a thermally expandable material which receives heat and expands. In addition, such thermal expansion is caused by heat generated when the foam insulation 37 is filled and foams. That is, in the insulating partition 12, the pressure member 24 before expansion is arranged between the pipe support portion 36 and the refrigerant pipe 33, and the pressure member 34 expands upon the foaming of the foam insulation 37, which is a configuration of
(38) Because the pressure member 34 press the refrigerant pipe 33 against the end surface member 35 side, a position of the refrigerant pipe 33 is stable. Therefore, the dew condensation prevention effect by the refrigerant pipe 33 is stable, and the necessity of allowing a high temperature refrigerant to flow with an effective tolerance in the refrigerant pipe 33 is reduced. That is, it is possible to lower the temperature of the refrigerant flowing in the refrigerant pipe 33, thereby reducing the amount of heat leakage from the refrigerant pipe 33 into the storage compartment 14 and improving the efficiency of the refrigeration cycle.
(39) In addition, in the above, the case where the thermally expandable material that expands by heat is used as a pressure member has been illustrated. However, the pressure member may expand under other conditions. For example, the pressure member may expand by applying a predetermined pressure, acceleration, or vibration, or by satisfying the pressure member a predetermined pH or by making a predetermined chemical reaction. Even in this case, the pressure member may press the refrigerant pipe 33 against the end surface member and thus the refrigerant pipe 33 may be placed in a stable position.
(40) (Modification)
(41) Hereinbefore the case of using a thermally expandable material as the pressure member 24 and the case of using a shape memory material as the thermally expandable material have been described. However, it is possible to press the refrigerant pipe 23 against the end surface member 21a by deforming a material instead of expanding the material.
(42) In this case, use of the shape memory material may be considered. That is, the shape memory material, which memorizes a shape capable of pressing the refrigerant pipe 23, is provided, and the shape memory material is deformed as a shape that does not apply a force to the refrigerant pipe 23, and then the shape memory material is arranged instead of the pressure member 24a before expansion illustrated in
Second Embodiment
(43) Next, a second embodiment of the disclosure will be described. Because the refrigerator of this embodiment has the same basic structure as the refrigerator 10 according to the first embodiment illustrated in
(44)
(45) As for the refrigerator according to the second embodiment, a gas permeable film 26 configured to transmit gas and configured to block the foam insulation 25 is arranged so that the refrigerant pipe 23 is arranged between the end surface member 21a and the gas permeable film 26. The gas permeable film 26 functions as a pressure member in this embodiment. Further, a through hole 22c is provided in the heat radiating member support portion 22a.
(46) When the foam insulation 25 is filled between the outer case 21 and the inner case 22, the foam insulation 25 passes through the through hole 22c and then is filled in the heat radiating member support portion 22a (indicated by an arrow 27) because the through hole 22c is provided. As mentioned above, the gas permeable film 26 transmits gas but blocks the foam insulation 25. Therefore, when the foam insulation 25 is filled and foams in the heat radiating member support portion 22a, the gas permeable film 26 moves due to the pressure, and the foam insulation 25 corresponding to the pressure member press the refrigerant pipe 23 against the end surface member 21a.
(47) At this time, the gas such as air may pass through the gas permeable film 26 as shown by an arrow 28 and then escaped from the heat radiating member support portion 22a. Therefore, the refrigerant pipe 23 is stably arranged at the position pressed by the end surface member 21a. In addition, the refrigerant pipe 23 is illustrated in the position slightly away from the end surface member 21a in
Third Embodiment
(48) Next, a third embodiment of the present disclosure will be described. Because the refrigerator of this embodiment has the same basic structure as the refrigerator 10 according to the first embodiment illustrated in
(49)
(50) According to the embodiment, the refrigerant pipe 23 is arranged at a position close to an outer corner of the body 11 while being biased toward the end surface member 21a. In addition, the pressure member 24 is arranged to cover the refrigerant pipe 23 and the pressure member 24 is covered with a cover member 29 such as an aluminum tape. The cover member 29 functions to arrange the refrigerant pipe 23 and the pressure member 24 at a predetermined position in the manufacturing process of the refrigerator 10.
(51) In the refrigerator according to the embodiment, the refrigerant pipe 23 is fixed at a predetermined position by the pressure member 24 itself.
(52) According to the embodiment, the refrigerant pipe 23 is pressed toward the outer care 21 by the pressure member 24. The pressure member 24 is formed of a thermally expandable material that receives heat and expands. In addition, such thermal expansion is caused by heat when the foam insulation 25 is filled and foams. It is not needed to perform the separate process for thermally expanding the pressure member 24.
Other Configuration Example
(53) In the refrigerator 10 of
(54) In addition, in the above, the case in which the heat radiating member 13 is arranged along the end surface member 21a as illustrated
(55) In addition, in the above, the case, in which the refrigerant pipe configured to radiate heat by allowing a high temperature refrigerant of the refrigeration cycle to flow is used as the heat radiating member, has been described. However, a cord heater configured to generate heat by applying a current may be used as the heat radiating member.
(56)
(57) The cord heater is more flexible and has a higher degree of freedom in shape than refrigerant pipes, and thus it is easy to arrange the cord heater according to the described shape. The refrigerant pipe is a pipe formed of copper or iron and thus a process of bending the pipe and a process of connecting the pipe by welding are required so as not to be closed. However, the cord heater does not need those processing.
(58) When the cord heater is used instead of the refrigerant pipe, it is not needed to arrange the refrigerant pipe around the front opening of the refrigerator for the purpose of preventing dew condensation. Therefore, it is possible to reduce the refrigerant pipe and to simplify the construction of the refrigeration cycle. Further, because it is possible to provide the refrigeration cycle only in the machine room of the refrigerator and to provide only electrical wiring to the storage compartment, it is possible to reduce the number of welding of the refrigerant pipe. Therefore, it is possible to reduce the manufacturing cost of the refrigerator.
(59) In addition, because the refrigerant pipe is a component forming a part of the refrigeration cycle, it is difficult to finely adjust the temperature. On the other hand, the cord heater is configured to finely adjust the temperature by adjusting the amount of current to be applied, and when heat generation for dew condensation prevention is not required, it is possible to prevent the heat generation of the cord heater. Therefore, it is possible to reduce unnecessary heat intrusion into the inside of the refrigerator.
INDUSTRIAL APPLICABILITY
(60) The refrigerator of the present disclosure is useful as a more efficient refrigerator because it can stably suppress dew condensation while suppressing the amount of heat generation.
DESCRIPTION OF SYMBOLS
(61) 10: refrigerator 11: body 12: insulating partition 13: heat radiating member 14: storage compartment 21: outer case 21a: end surface member 21b: support portion 22: inner case 22a: heat radiating member support portion 22b: flange portion 22c: through hole 22d: fixer 23: refrigerant pipe 24: pressure member 24a: pressure member before expansion 25: foam insulation 26: gas permeable film 29: cover member 31: plate member 32: plate member 33: refrigerant pipe 34: pressure member 35: end surface member 35a: insertion portion 36: heat radiating member support portion 37: foam insulation 40: cord heater 41: core wire 42: heating wire 43: heat resistant coating