WEB TRANSPORT ASSEMBLY FOR TRANSPORTING A WEB ALONG A PROCESSING UNIT
20180086584 · 2018-03-29
Assignee
Inventors
Cpc classification
B41J11/0085
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/3622
PERFORMING OPERATIONS; TRANSPORTING
B65H2515/314
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/31
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/351
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/363
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/143
PERFORMING OPERATIONS; TRANSPORTING
B41J15/165
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A web transport assembly is provided for transporting a web along a processing unit for processing the web, the web transport assembly comprising: a transport device arranged for moving the web in a transport direction through a transport path along the processing unit, the transport device being arranged downstream of the processing unit relative to the transport direction; and a friction-based tensioning device arranged upstream of the processing unit relative to the transport direction; wherein the friction-based tensioning device comprises a guiding surface for guiding the web towards the processing unit and a plurality of suction holes distributed over the guiding surface for providing a suction force to a contact side of the web, the plurality of suction holes being arranged in fluid communication to a suction source, which generates the suction force, wherein the guiding surface is configured to exert a friction force on the web in response to the suction force provided to the contact side of the web; and wherein the friction-based tensioning device is configured for controlling a tension of the web between the guiding surface and the transport device.
Claims
1. A web transport assembly for transporting a web along a processing unit for processing the web, the web transport assembly comprising: a transport device arranged for moving the web in a transport direction through a transport path along the processing unit, the transport device being arranged downstream of the processing unit relative to the transport direction; and a friction-based tensioning device arranged upstream of the processing unit relative to the transport direction; wherein the friction-based tensioning device comprises a guiding surface for guiding the web towards the processing unit and a plurality of suction holes distributed over the guiding surface for providing a suction force to a contact side of the web, the plurality of suction holes being arranged in fluid communication to a suction source, which generates the suction force, wherein the guiding surface is configured to exert a friction force on the web in response to the suction force provided to the contact side of the web; and wherein the friction-based tensioning device is configured for controlling a tension of the web between the guiding surface and the transport device; a control unit operatively coupled to the suction source to control the friction force provided to the contact side of the web; a support plate for supporting the web at the processing unit, the support plate being configured for attracting the web to the support plate, wherein the control unit is configured to control the suction force at the guiding surface, such that a friction force provided to the web by the guiding surface exceeds a friction force provided to the web by the support plate.
2. The web transport assembly according to claim 1, further comprising the suction source for providing a suction force to a contact side of the web via suction holes in the guiding surface and for providing a suction force to a contact side of the web via suction holes in the support plate, wherein the control unit is configured to control the suction force at the guiding surface to exceed the suction force at the support plate.
3. The web transport assembly according to claim 1, wherein the control unit is configured to control the attraction of the web to the support plate; and wherein the control unit is configured to adjust the attraction of the web to the support plate depending on a movement of the web by the transport device along the support plate.
4. The web transport assembly according to claim 1, wherein the plurality of suction holes comprises separate segments partitioned along a transverse direction arranged across to the transport path, and wherein a suction force provided to the web at each of the segments is controllable independently of one another.
5. The web transport assembly according to claim 1, wherein the guiding surface is stationary arranged with respect to the transport path and wherein the tension of the web is controlled by a sliding movement of the web along the guiding surface in response to the friction force provided to the contact side of the web at the guiding surface.
6. The web transport assembly according to claim 1, wherein the friction-based tensioning device comprises a rotatable roller comprising the guiding surface at its circumference; and wherein the friction-based tensioning device further comprises a friction mechanism coupled to the rotatable roller and configured for controlling a friction force for restraining a rotation of the roller around its rotation axis.
7. The web transport assembly according to claim 1, wherein the friction-based tensioning device comprises a rotatable lever assembly comprising a shaft coinciding with a rotation axis of the lever assembly, a guiding plate comprising the guiding surface, a lever element arranged for connecting the guiding plate to the shaft and a spring mechanism coupled to the lever assembly and configured for controlling a torque force for restraining a rotation of the guiding plate around the rotation axis.
8. The web transport assembly according to claim 7, wherein the rotatable roller comprises separate roller segments partitioned along a transverse direction arranged across to the transport path, and wherein the friction mechanism is arranged to control a friction force provided to each of the roller segments independently of one another.
9. The web transport assembly according to claim 8, wherein the rotatable lever assembly comprises separate lever segments partitioned along a transverse direction arranged across to the transport path, and wherein the spring mechanism is arranged to control a torque force provided to each of the lever segments independently of one another.
10. The web transport assembly according to claim 7, wherein the friction-based tensioning device comprises a rotation angle measuring device arranged for measuring a rotation angle of the lever element about the rotation axis of the lever assembly to determine the tension of the web.
11. The web transport assembly according to claim 1, wherein the guiding surface has a curved shape for bending the web along the transport path towards the processing unit.
12. The web transport assembly according to claim 1, wherein the transport device is configured for moving the web intermittently along the processing unit.
13. A printer apparatus comprising the web transport assembly according to claim 1, wherein the processing unit comprises a print head assembly configured for forming an image on the web.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying schematical drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DETAILED DESCRIPTION OF THE DRAWINGS
[0053] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
[0054]
[0055] Images are printed on an image receiving member, for example paper, supplied by a roll 3, 4. The roll 3 is supported on the roll support R1, while the roll 4 is supported on the roll support R2. Alternatively, cut sheet image receiving members may be used instead of rolls 3, 4 of image receiving member. Printed sheets of the image receiving member, cut off from the roll 3, 4, are deposited in the delivery tray 6.
[0056] Each one of the marking materials for use in the printing assembly are stored in four containers 5 arranged in fluid connection with the respective print heads for supplying marking material to said print heads.
[0057] The local user interface unit 8 is integrated to the print engine and may comprise a display unit and a control panel. Alternatively, the control panel may be integrated in the display unit, for example in the form of a touch-screen control panel. The local user interface unit 8 is connected to a control unit 7 placed inside the printing apparatus 1. The control unit 7, for example a computer, comprises a processor adapted to issue commands to the print engine, for example for controlling the print process. The image forming apparatus 1 may optionally be connected to a network N. The connection to the network N is diagrammatically shown in the form of a cable 9, but nevertheless, the connection could be wireless. The image forming apparatus 1 may receive printing jobs via the network. Further, optionally, the controller of the printer may be provided with a USB port, so printing jobs may be sent to the printer via this USB port.
[0058]
[0059] The image receiving member 3 may be a medium in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic, canvas, film or textile. Alternatively, the image receiving member 3 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving member 3 is moved in the sub-scanning direction A by the platen 11 along four print heads 12a-12d provided with a fluid marking material. A scanning print carriage 13 carries the four print heads 12a-12d and may be moved in reciprocation in the main scanning direction B parallel to the platen 11, such as to enable scanning of the image receiving member 3 in the main scanning direction B. Only four print heads 12a-12d are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. In any case, at least one print head 12a-12d per color of marking material is placed on the scanning print carriage 13. For example, for a black-and-white printer, at least one print head 12a-12d, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving member 3. For a full-color printer, containing multiple colors, at least one print head 12a-12d for each of the colors, usually black, cyan, magenta and yellow is present. Often, in a full-color printer, black marking material is used more frequently in comparison to differently colored marking material. Therefore, more print heads 12a-12d containing black marking material may be provided on the scanning print carriage 13 compared to print heads 12a-12d containing marking material in any of the other colors. Alternatively, the print head 12a-12d containing black marking material may be larger than any of the print heads 12a-12d, containing a differently colored marking material.
[0060] The carriage 13 is guided by guiding means 14, 15. These guiding means 14, 15 may be rods as depicted in
[0061] Each print head 12a-12d comprises an orifice surface 16 having at least one orifice 17, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 12a-12d. On the orifice surface 16, a number of orifices 17 is arranged in a single linear array parallel to the sub-scanning direction A. Eight orifices 17 per print head 12a-12d are depicted in
[0062] Upon ejection of the marking material, some marking material may be spilled and stay on the orifice surface 16 of the print head 12a-12d. The ink present on the orifice surface 16, may negatively influence the ejection of droplets and the placement of these droplets on the image receiving member 3. Therefore, it may be advantageous to remove excess of ink from the orifice surface 16. The excess of ink may be removed for example by wiping with a wiper and/or by application of a suitable anti-wetting property of the surface, e.g. provided by a coating.
[0063]
[0064] The friction-based tensioning device 30 is arranged upstream of the support plate 10 and comprises a turn element 31 comprising a guiding surface 32 for guiding a contact side of the web W while bending the web towards a path over the support plate 11 along the print head assembly 10. The guiding surface 32 comprises an array of suction holes 34 arranged along a transverse direction C across to the transport path, which extends in the transport direction T. The friction-based tensioning device 30 is operatively coupled to a suction source 40, such as a suction pump, via a tube 42, which communicates a suction pressure to the array of suction holes 34 via a manifold, which is enclosed in the turn element 31. The control unit 100 is operatively connected to the suction source 40 for controlling a suction pressure provided to the contact side of the web via the suction holes 34.
[0065] The guiding surface 32 exerts a friction force onto the contact side of the web W, wherein the friction force is provided in response to the suction force provided to the contact side of the web via the suction holes 34. The friction-based tensioning device 30 is configured for controlling a tension of the web W along the transport path between the guiding surface 32 of the friction-based tensioning device 30 and the transport nip 20. In transport operation, the transport nip 20 transports the web W along the transport path in the transport direction T, such as by intermittently moving the web W in the transport direction T. As the transport nip 20 drives the web W in the transport direction T, the friction-based tensioning device 30 controls the tension of the web W in the transport direction T by controllably restraining the web in the transport direction T.
[0066]
[0067]
[0068] The friction-based tensioning device 130 comprises a turn bar 131, which is stationary arranged relative to the transport path and comprises a guiding surface 132 for guiding a contact side of the web W while bending the web towards a path over the support plate 11 along the processing unit 10. The guiding surface 132 comprises a plurality of suction holes 134a-134b arranged along a transverse direction C across to the transport path, which extends in the transport direction T.
[0069] The plurality of suction holes 134a-134b comprises two segments 134a-134b arranged adjacent one another along the transverse direction C. Each segment 134a-134b of the plurality of suction holes is connected to a manifold 135a-135b, respectively, which is provided inside the turn bar 131 and arranged adjacent one another along the transverse direction C.
[0070] Each manifold 135a-135b is of the friction-based tensioning device 130 is operatively coupled to a suction source 40, such as a suction pump, via a tube 42a-42b, respectively, which communicates a suction pressure to the segment of suction holes 134a-134b via the manifold 135a-135b, which is enclosed in the turn element 131. The control unit 100 is operatively connected to the suction source 40 for controlling a suction pressure provided to the contact side of the web W via the segments of suction holes 134a-134b at each segment independently one another.
[0071] The guiding surface 132 exerts a friction force onto the contact side of the web W, wherein the friction force is provided in response to the suction force provided to the contact side of the web at each of the segments via the suction holes 134a-134b. As the suction force is controlled of each segments of the suction holes 134a-134b independently one another, the tension of the web W can be adjusted for each segment along the transverse direction C.
[0072] In an example, any differences in tension of the web W along the transverse direction C, such as due to variations of the web W and/or the guiding surface along the transverse direction C, can be minimized by applying different suction forces to the segments of the suction holes 134a-134d.
[0073] Alternatively or additionally, a difference in tension of the web W along the transverse direction C may be induced by applying different suction forces to the segments of the suction holes 134a-134d in order to steer the web W with respect to the transport path. In an example, suction force by the left manifold segment 135a may be increased relative to the right manifold segment 135b. As a result, the friction induces on the web W by the guiding surface 132 at the segment 135a is higher than the friction induces on the web W by the guiding surface 132 at the segment 135b. In this way, the tension of the web W at the left side is higher than the tension of the web W at the right side, relative to the transport direction T, thereby rotating the web C counter-clockwise when looking from above in the plane view of
[0074] In yet another use of the web transport assembly 180 (not shown), a first web and a second web may be transported alongside one another along the transport path. The first web may be arranged at the left side of the transport path in contact with the guiding surface 132 at the segment of the suction holes 134a. The second web may be arranged at the right side of the transport path in contact with the guiding surface 132 at the segment of the suction holes 134b. The tension of the first web may be controlled by the segment of the suction holes 134a of the friction-based tensioning device 130, while the tension of the second web may be controlled by the segment of the suction holes 134b of the friction-based tensioning device 130. In this way, the friction-based tensioning device 130 supports a tandem processing of the first web and second web alongside one another while controlling a tension of each web independently one another.
[0075]
[0076]
[0077] The friction-based tensioning device 230 is a rotatable lever assembly, which comprises a shaft 231, a guiding plate 232, a lever element 236 and a spring mechanism 238 (shown in
[0078] The spring mechanism 238 is coupled to the lever assembly 230 via the shaft 231 and exerts a torque force onto the guiding plate 232 via the lever element 236. The torque force depends on the rotation angle of the lever element 236 around the rotation axis. Furthermore, the torque force depends on a length of the lever element 236 between the shaft 231 and the guiding plate 232. The torque force is directed in a direction as indicated by arrow S such to restrain a rotation of the guiding plate 232.
[0079] The guiding surface 233 is arranged for guiding a contact side of the web W while bending the web towards a path over the support plate 11 along the processing unit 10. The guiding surface 233 comprises an array of suction holes 234 arranged along a transverse direction C across to the transport path, which extends in the transport direction T. Alternatively, the guiding surface 233 may comprise a plurality of arrays of suction holes 234 (not shown), each array being arranged along a transverse direction C across to the transport path.
[0080] The friction-based tensioning device 230 is operatively coupled to a suction source 40, such as a suction pump, via a tube 42, which communicates a suction pressure to the array of suction holes 234 via a manifold, which is enclosed in the guiding plate 232. The control unit 100 is operatively connected to the suction source 40 for controlling a suction pressure provided to the contact side of the web via the suction holes 234. The web W is attracted to the guiding surface 233 of the guiding plate 232 by a suction force provided to the contact side of the web. In case the web W is moved in the transport direction T by the transport roller 22, the guiding plate 232 of the lever assembly 230 moves in an arched way long the transport path by rotation about the rotation axis as schematically indicated by arrow L in
[0081] At the rotation position of the guiding plate 232, where the tension of the web W reaches a level equal to the friction force provided at the guiding surface 233 to the contact side of the web W, the web W starts sliding along the guiding plate 232 in the transport direction. As a result, the tension of the web is controlled to be constant, while the guiding plate 232 is held substantially stationary with respect to the transport path, thus at a constant rotation angle about the rotation axis. At this rotation angle the torque force at the guiding surface 233 of the guiding plate 232 is equal to and in opposite direction to the friction force applied by the guiding surface 233 to the web W.
[0082] The tension of the web W can easily be adjusted by adjusting the suction force provided to the web W at the guiding surface 233. When the suction force is adjusted, such as decreased, the friction force applied by the guiding surface 233 to the web W decreases. As a result, the spring element 238 will rotate the guiding plate 232 counter-clock wise (as shown in
[0083]
[0084] In an alternative example, the lever assembly 330 may be provided with a rotatable encoder and a sensor (not shown). The rotatable encoder is mounted on the shaft 231 and comprises a plurality of marks for indicating a rotation angle of the lever element 236 including the guiding plate 232 about the rotation axis R which coincides with the shaft 231. The sensor is arranged for detecting the marks on the rotatable encoder and to send a sensor signal to the control unit 100 for indicating the rotation angle of the lever element 236 including the guiding plate 232 about the rotation axis R. In this way, the control unit 100 may determine the tension of the web W based on the detected rotation angle of the lever element 236.
[0085]
[0086] Each lever segment 430a-403b comprises a lever element (as shown in
[0087] Each guide plate 432a-432b is operatively coupled to a suction source 40, such as a suction pump, via a tube 42a-42b, respectively, which communicates a suction pressure to the segment of suction holes 434a-434b, respectively. The control unit 100 is operatively connected to the suction source 40 for controlling a suction pressure provided to the contact side of the web W via the suction holes 434a-434b at each lever segment independently one another.
[0088] The guiding surface 433a-433b of each lever segment exerts a friction force onto the contact side of the web W, wherein the friction force is provided in response to the suction force provided to the contact side of the web at each of the lever segments via the suction holes 434a-434b.
[0089] As the suction force is controlled of the suction holes 434a-434b of each lever segment 430a-430b independently one another, the tension of the web W can be adjusted for each lever segment 430a-430b along the transverse direction C.
[0090] In this way, the tension of the web W in the transport direction T may be varied along the transverse direction C by the spring mechanism 438.
[0091]
[0092]
[0093] The friction-based tensioning device 530 is a rotatable roller 532 comprising a guiding surface 533 at its circumference. The roller 532 is mounted on a shaft 531, which coincides with the rotation axis of the roller 532. The roller 532 further comprises suction holes 534 distributed over the guiding surface 533 for providing a suction force to a contact side of the web W, while the guiding surface 533 of the roller 530 is in rolling contact to the contact side of the web W. For this purpose, the suction holes 534 are distributed over the guiding surface 533 along the circumference direction of the roller 530.
[0094] The suction holes 533 are connected to a suction source 40 via a tube 42. The suction source 40 provides a suction pressure to the suction holes 534 for attracting the web onto the guiding surface 533. The control unit 100 is operatively connected to the suction source 40 for controlling a suction pressure provided to the contact side of the web via the suction holes 534.
[0095] The friction-based tensioning device 530 further comprises a friction mechanism 536 coupled to the shaft 531 of the rotatable roller 532. The friction mechanism 536 is a journal bearing, which is configured for controlling a friction force acting on the shaft 531 for restraining a rotation of the roller 532 around its rotation axis. The control unit 100 is operatively connected to the friction mechanism 536 for controlling the friction force acting on the shaft 531.
[0096] The friction force provided to the contact side of the web W via the guiding surface 533 is selected higher than the friction force provided by the friction mechanism 536 onto the shaft 531 of the roller 532. As such, the web pulls the roller 532, thereby driving a rotation of the roller 532 around its rotating axis, when the web W is moved in the transport direction T along the transport path by the transport roller 22.
[0097] In this way, the friction mechanism 536 determines the tension of the web W, when the roller 532 is held in rolling contact to the contact side of the web W.
[0098]
[0099] The friction-based tensioning device 630 comprises a first journal bearing 636a and a second journal bearing 636b. The first journal bearing 636a is coupled to the first shaft 631a for control a friction force acting on the first shaft 631a for restraining a rotation of the first roller segment 632a. The second journal bearing 636b is coupled to the second shaft 631b for control a friction force acting on the second shaft 631b for restraining a rotation of the second roller segment 632b.
[0100] The control unit 100 is operatively connected to the first journal bearing 636a and the second journal bearing 636b for adjusting the friction force acting on the shafts 631a-631b, respectively, independently one another.
[0101] In this way, the tension of the web W in the transport direction T at both sides of the web W across the transport path may be controlled by each roller segment 632a-632b independently one another.
[0102] Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.
[0103] Further, it is contemplated that structural elements may be generated by application of three-dimensional (3D) printing techniques. Therefore, any reference to a structural element is intended to encompass any computer executable instructions that instruct a computer to generate such a structural element by three-dimensional printing techniques or similar computer controlled manufacturing techniques. Furthermore, such a reference to a structural element encompasses a computer readable medium carrying such computer executable instructions.
[0104] Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms a or an, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
[0105] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.