LOCKING MECHANISM FOR REMOVABLE BASE PLATE ON VIBRATORY COMPACTOR
20180087226 ยท 2018-03-29
Assignee
Inventors
Cpc classification
F15B2211/5155
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D3/046
FIXED CONSTRUCTIONS
F15B2211/7135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/50518
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/783
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3059
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01C19/34
FIXED CONSTRUCTIONS
International classification
E01C19/34
FIXED CONSTRUCTIONS
E02D3/046
FIXED CONSTRUCTIONS
F15B13/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01C19/38
FIXED CONSTRUCTIONS
Abstract
A locking mechanism for a base plate of a vibratory compactor includes a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor, and a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator. The hydraulic control circuit includes a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction. In the first position of the spool valve the pressurized hydraulic fluid moves the locking actuator to a locked position, and after the locking actuator is in the locked position, the pressurized hydraulic fluid operates a hydraulic motor configured to power the vibratory compactor. In the second position of the spool valve the pressurized hydraulic fluid moves the locking actuator to an unlocked position.
Claims
1. A locking mechanism for a base plate of a vibratory compactor, the locking mechanism comprising: a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit including: a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction, and wherein: in the first position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a first flow passage to a second side of the locking actuator to move the locking actuator to a locked position; and after the locking actuator is in the locked position, the pressurized hydraulic fluid flows through the spool valve and through a second flow passage to a hydraulic motor configured to power the vibratory compactor; and in the second position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a third flow passage to a first side of the locking actuator to move the locking actuator to an unlocked position; and after the locking actuator is in the unlocked position, the pressurized hydraulic fluid is diverted from the third flow passage to flow back to the spool valve and to the source.
2. The locking mechanism of claim 1, wherein hydraulic fluid flows from the first side of the locking actuator as the locking actuator moves to the locked position and passes through a pressure relief valve in a fourth flow passage back to the spool valve in the first position.
3. The locking mechanism of claim 2, wherein the hydraulic control circuit further includes a pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor, the sequence valve being configured to automatically open to allow fluid flow to the hydraulic motor above a first threshold pressure when the spool valve is in the first position and the locking actuator is in the locked position.
4. The locking mechanism of claim 3, wherein the hydraulic control circuit further includes a counter-balance valve and an associated bypass check valve fluidly coupled to the spool valve in the first flow passage between the spool valve and the second side of the locking actuator, the bypass check valve being configured to open to direct the pressurized hydraulic fluid around the counter-balance valve in a closed position to the second side of the locking actuator as the locking actuator is moved to the locked position with the spool valve in the first position, and the counter-balance valve remains closed as long as the pressure on the second side of the locking actuator is below a second threshold pressure.
5. The locking mechanism of claim 4, wherein the counter-balance valve is configured to open to allow hydraulic fluid from the second side of the locking actuator to flow back through the counter-balance valve if a large force on the locking actuator causes the pressure on the second side of the locking actuator to exceed the second threshold pressure.
6. The locking mechanism of claim 4, wherein hydraulic fluid flows from the second side of the locking actuator as the locking actuator moves to the unlocked position with the spool valve in the second position, and passes through the counter-balance valve in an open position in the first flow passage back to the spool valve in the second position.
7. The locking mechanism of claim 3, wherein the pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor remains in a closed position while the spool valve is in the second position and the locking actuator is in the unlocked position.
8. The locking mechanism of claim 7, wherein hydraulic fluid flowing from the spool valve in the second position through the third flow passage toward the locking actuator in the unlocked position is diverted through the pressure relief valve in the fourth flow passage back to the spool valve in the second position.
9. The locking mechanism of claim 4, wherein the counter-balance valve is in an open position in the first flow passage between the spool valve in the second position and the second side of the locking actuator while the locking actuator remains in the unlocked position.
10. A vibratory compactor, comprising: a vibratory mechanism; a hydraulic motor configured to drive the vibratory mechanism; a removable base plate; and a locking mechanism for selectively engaging the removable base plate to retain the removable base plate on the vibratory compactor, the locking mechanism comprising: a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit including: a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction, and wherein: in the first position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a first flow passage to a second side of the locking actuator to move the locking actuator to a locked position; and after the locking actuator is in the locked position, the pressurized hydraulic fluid flows through the spool valve and through a second flow passage to the hydraulic motor; and in the second position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a third flow passage to a first side of the locking actuator to move the locking actuator to an unlocked position; and after the locking actuator is in the unlocked position, the pressurized hydraulic fluid is diverted from the third flow passage to flow back to the spool valve and to the source.
11. The vibratory compactor of claim 10, wherein hydraulic fluid flows from the first side of the locking actuator as the locking actuator moves to the locked position and passes through a pressure relief valve in a fourth flow passage back to the spool valve in the first position.
12. The vibratory compactor of claim 11, wherein the hydraulic control circuit further includes a pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor, the sequence valve being configured to automatically open to allow fluid flow to the hydraulic motor above a first threshold pressure when the spool valve is in the first position and the locking actuator is in the locked position.
13. The vibratory compactor of claim 12, wherein the hydraulic control circuit further includes a counter-balance valve and an associated bypass check valve fluidly coupled to the spool valve in the first flow passage between the spool valve and the second side of the locking actuator, the bypass check valve being configured to open to direct the pressurized hydraulic fluid around the counter-balance valve in a closed position to the second side of the locking actuator as the locking actuator is moved to the locked position with the spool valve in the first position, and the counter-balance valve remains closed as long as the pressure on the second side of the locking actuator is below a second threshold pressure.
14. The vibratory compactor of claim 13, wherein the counter-balance valve is configured to open to allow hydraulic fluid from the second side of the locking actuator to flow back through the counter-balance valve if a large force on the locking actuator causes the pressure on the second side of the locking actuator to exceed the second threshold pressure.
15. The vibratory compactor of claim 13, wherein hydraulic fluid flows from the second side of the locking actuator as the locking actuator moves to the unlocked position with the spool valve in the second position, and passes through the counter-balance valve in an open position in the first flow passage back to the spool valve in the second position.
16. The vibratory compactor of claim 12, wherein the pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor remains in a closed position while the spool valve is in the second position and the locking actuator is in the unlocked position.
17. The vibratory compactor of claim 16, wherein hydraulic fluid flowing from the spool valve in the second position through the third flow passage toward the locking actuator in the unlocked position is diverted through the pressure relief valve in the fourth flow passage back to the spool valve in the second position.
18. The vibratory compactor of claim 13, wherein the counter-balance valve is in an open position in the first flow passage between the spool valve in the second position and the second side of the locking actuator while the locking actuator remains in the unlocked position.
19. A vibratory compactor, comprising: a vibratory mechanism; a hydraulic motor configured to drive the vibratory mechanism; a removable base plate; and a locking mechanism for selectively engaging the removable base plate to retain the removable base plate on the vibratory compactor, the locking mechanism comprising: a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit being configured such that the only control input received by the control circuit from outside of the control circuit is the direction of flow of the pressurized hydraulic fluid supplied to the control circuit from the source of pressurized hydraulic fluid, and wherein: flow of the hydraulic fluid in a first direction causes the locking actuator to lock the base plate relative to the vibratory compactor, and the hydraulic motor operates to drive the vibratory mechanism; and flow of the hydraulic fluid in a second direction opposite from the first direction causes the locking actuator to unlock the base plate relative to the vibratory compactor, and operation of the hydraulic motor is stopped.
20. The vibratory compactor of claim 19, wherein: a pressure buildup in the hydraulic control circuit after the locking actuator is in a locked position automatically actuates a pressure-actuated sequence valve, which results in flow of the hydraulic fluid being diverted to the hydraulic motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015]
[0016] The vibratory compactor 112 may be used to compact a variety of densifiable strata. In various alternative implementations, the vibratory compactor 112 may be carried by machines other than the excavator shown in
[0017] The hydraulic circuit 10 according to embodiments of this disclosure may include hydraulic fluid lines that supply pressurized hydraulic fluid received from the excavator 100 to a hydraulic motor 52 configured to impart a rotational driving force to one or more unbalanced devices. In some exemplary implementations of this disclosure, the unbalanced devices are rotating eccentric masses that form part of each of the one or more vibratory mechanisms 116 associated with the base plate 114. Hydraulic fluid lines of hydraulic circuit 10 provide flow passages for supplying hydraulic fluid to the hydraulic motor 52, which operates the one or more vibratory mechanisms 116, and to one or more locking actuators 20, which control locking and unlocking of the base plate 114 to and from the vibratory compactor 112. In various exemplary embodiments of this disclosure, part or all of the hydraulic circuit 10 may be formed as one or more manifolds, with flow passages being defined within the manifold and with various fluid flow control devices fluidly coupled with the flow passages and/or hydraulic fluid lines. The locking actuator 20 may include a double-acting piston 26 slidable within a cylinder, with the piston 26 separating the cylinder into a first chamber 22 and a second chamber 24, and with a first piston rod 27 projecting from one face of the piston 26 through the first chamber 22, and a second piston rod 28 projecting from an opposite face of the piston 26 through the second chamber 24. Actuation of the piston 26 and first piston rod 27 all the way to the left, as shown in
[0018] The solenoid-controlled hydraulic fluid supply valve 12, selectively housed within the cabin 113 of the excavator 100 or at another location on the excavator, may be configured for directing hydraulic fluid from a source of pressurized hydraulic fluid on the excavator 100 to and from the hydraulic circuit 10. The solenoid-controlled hydraulic fluid supply valve 12 may be a 3-position valve activated by an operator of the excavator. As shown in
[0019] As shown in
[0020] In the first position of the spool valve 32 the pressurized hydraulic fluid flow from the first hydraulic line 56 enters into a first port 72 of the spool valve, and exits the spool valve from a second port 74. The flow of the hydraulic fluid is represented by a dashed line leading from the second port 74 to a counter-balance valve 46 and associated bypass check valve 48, and into the second chamber 24 of the locking actuator 20. As shown in
[0021] Once the locking actuator is in a fully locked position, with the piston 26 all the way to the left in locking actuator 20, as shown in
[0022] As long as the pressurized hydraulic fluid from the excavator is supplied to the hydraulic circuit 10 in the first direction with the spool valve 32 in the first position, the base plate 114 will remain locked, the sequence valve 34 will remain open as shown in
[0023] In the second position of the spool valve 32 the pressurized hydraulic fluid flow from the second hydraulic line 57 enters into a fifth port 80 of the spool valve, and exits from a sixth port 81. The flow of the hydraulic fluid is represented by a dashed line leading from the sixth port 81 into the first chamber 22 of the locking actuator 20. Hydraulic fluid in the second chamber 24 of the locking actuator 20 exits the second chamber 24 as the piston 26 moves to the right in
[0024] Once the locking actuator is in a fully unlocked position, with the piston 26 all the way to the right in locking actuator 20, as shown in
[0025] To move the locking actuator 20 from the fully unlocked position of
INDUSTRIAL APPLICABILITY
[0026] A locking mechanism for a base plate 114 of a vibratory compactor 112 according to various embodiments of this disclosure provides a simple and inexpensive means for simultaneously controlling operation of the vibratory compactor and locking or unlocking of the base plate of the compactor. An operator of an excavator or other machine that includes the vibratory compactor as an attachment can control the direction of flow of hydraulic fluid between a source of pressurized hydraulic fluid on the machine and a hydraulic control circuit 10 of the vibratory compactor. The hydraulic control circuit is configured to supply the pressurized hydraulic fluid to both the hydraulic motor 52 for a vibratory mechanism 116 of the vibratory compactor 112 and a locking actuator 20 for engaging with the base plate 114 of the vibratory compactor 112. In applications where the vibratory compactor is provided as an attachment to a machine such as an excavator, an operator of the excavator can simply activate the hydraulic fluid supply valve 12 to reverse the direction of flow of the pressurized hydraulic fluid that is supplied during normal operation to operate the vibratory compactor. Reversing the direction of flow of the hydraulic fluid being supplied to the vibratory compactor 112 shuts off the vibratory mechanism 116 and unlocks the base plate 114. Under normal hydraulic flow conditions to the vibratory compactor during operation of the compactor, the hydraulic fluid will also automatically actuate the locking mechanism into a locked position and maintain the locked position to prevent disengagement of the base plate 114 from the vibratory compactor 112. Switching the direction of flow of the hydraulic fluid supplied to the vibratory compactor 112 can be performed with the simple, 3-position, solenoid-operated spool valve 12. The hydraulic motor 52 of the vibratory compactor 112 is configured to only operate when the hydraulic fluid is supplied from the excavator in a first direction.
[0027] The two-position hydraulic pilot-operated spool valve 32 is fluidly coupled to the source of pressurized hydraulic fluid and is part of the hydraulic control circuit 10 that supplies the pressurized hydraulic fluid to the hydraulic motor 52 for powering the vibratory mechanism(s) 116, and to the locking actuator(s) 20. The spool valve 32 is configured to sense a change in direction of flow of the hydraulic fluid supplied to the hydraulic control circuit 10 from the source of pressurized hydraulic fluid. Upon sensing the change in direction of flow of the hydraulic fluid, the spool valve 32 moves between the two positions of the spool valve. In a first position, the spool valve 32 directs pressurized hydraulic fluid from the source to a second chamber 24 of the locking actuator 20 to move the locking actuator 20 to a locked position. Once the locking actuator 20 has been moved to the fully locked position, the pressurized hydraulic fluid flowing through the spool valve 32 is automatically diverted to a flow passage leading to the pressure-actuated sequence valve 34, and upon reaching a threshold pressure the sequence valve 34 actuates to an open position. As shown in
[0028] A change in direction of the flow of hydraulic fluid to the spool valve 32 when the locking actuator is in the locked position moves the spool valve to the second position shown in
[0029] As a result of the above-described hydraulic control circuit, a simple change in the direction of flow of the hydraulic fluid supplied to the hydraulic control circuit that is fluidly coupled to both the hydraulic motor for powering the vibratory compactor and the locking mechanism for locking the base plate results in locking of the base plate and operation of the vibratory mechanism, or stopping of the vibratory mechanism and unlocking of the base plate. An operator on the machine carrying the vibratory compactor doesn't have to learn or remember to make any other adjustments or perform control functions other than simply switching the direction of flow of the hydraulic fluid being supplied to the vibratory compactor 112 in order to shut off the vibratory mechanism 116 and unlock the base plate 114 of the compactor 112.
[0030] It will be apparent to those skilled in the art that various modifications and variations can be made in the disclosed exemplary embodiments of a locking mechanism for a base plate on a vibratory compactor without departing from the scope of the disclosure. Other embodiments of the disclosed locking mechanism will be apparent to those skilled in the art from consideration of the specification and practice of the locking mechanism and methods disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.