Riddling device for riddling materials and riddling bucket comprising said device
09925565 ยท 2018-03-27
Assignee
Inventors
Cpc classification
B07B13/00
PERFORMING OPERATIONS; TRANSPORTING
B07B1/155
PERFORMING OPERATIONS; TRANSPORTING
B07B1/15
PERFORMING OPERATIONS; TRANSPORTING
International classification
B07C5/12
PERFORMING OPERATIONS; TRANSPORTING
B07B1/46
PERFORMING OPERATIONS; TRANSPORTING
B07B1/15
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Device (100) for riddling materials such as, for instance, inert materials arising from demolitions or the like or inert materials for the building industry such as gravels, sands or the like, comprising at least two riddling rollers or drums (103, 102), wherein at least one of them can be moved with respect to the other so that the distance between the axis of rotation of said at least two rollers or drums can be changed according to the needs and/or circumstances.
Claims
1. A riddling device for riddling materials by separating components of different size, said device comprising: a main bin adapted to contain said materials, with a discharging aperture for discharging during riddling components of a predefined size, a riddling system disposed substantially in correspondence of said discharging aperture and comprising a first and a second riddling rollers rotatable on respective rotation axis substantially parallel and adjacent to each other, said system comprising means adapted to modify the reciprocal distance between said two axis of rotation of said first and second riddling rollers, respectively, wherein said first riddling roller is rotatably supported by a first and a second supporting plates opposite to each other and disposed along its axis of rotation, said first and second plates being rotatable on a first common axis of rotation, the axis of rotation of said first riddling roller being eccentric with respect to said first common axis of rotation of said first and second supporting plates so that the rotation of said first and second plates on said first common axis of rotation results in said axis of rotation of said first riddling roller being translated along a first circumferential arch, characterized in that said second riddling roller is rotated by means of a power source, and in that said first riddling roller is rotatably driven by means of said second riddling roller through a driving transmission, in that said driving transmission is of the kind comprising either a belt or a chain, and in that a first deviating idle or neutral pinion gear is engaged by said driving transmission, and in that said first idle or neutral pinion gear is fixed to said second plate rotatably on a own axis of rotation eccentric with respect to said first common axis of rotation and different from said axis of rotation of said first riddling roller.
2. The device according to claim 1, wherein said means adapted to modify the reciprocal distance between said axis of rotation of said first and second riddling rollers, respectively, are adapted to rotate said first and second supporting plates on said first common axis of rotation.
3. The device according to claim 2, wherein each of said first and second supporting plates comprises a portion engaged by first and second thrust means, respectively, said thrust means being translatable along a rectilinear path alternatively in two opposite directions of translation so that the translation in a direction of translation of said first and second thrust means results in said first and second supporting plates being rotated in a first direction of rotation, whilst the translation in the opposite direction of translation of said first and second thrust means results in said first and second supporting plates being rotated in a second direction of rotation opposite to said first direction of rotation.
4. The device according to claim 1, wherein said device further comprises a third riddling roller rotatable on a own axis of rotation parallel and adjacent to said axis of rotation of said second riddling roller, and in that said system comprises means adapted to modify the reciprocal distance between said two axis of rotation of said third and second riddling rollers, respectively.
5. The device according to claim 4, wherein the axis of rotation of said third riddling roller is adapted to be translated along a second circumferential arch lying on a plane substantially perpendicular to said axis of rotation of said third riddling roller so that the translation of the axis of rotation of said third riddling roller along said second circumferential arch results in a variation of the reciprocal distance between said two axis of rotation of said third and second riddling rollers, respectively.
6. The device according to claim 5, wherein said third riddling roller is rotatably supported by a third and a fourth supporting plates opposite to each other and disposed along its axis of rotation, said third and fourth plates being rotatable on a second common axis of rotation, the axis of rotation of said third riddling roller being eccentric with respect to said second common axis of rotation of said third and fourth supporting plates so that the rotation of said third and fourth plates on said second common axis of rotation results in said axis of rotation of said third riddling roller being translated along said second circumferential arch.
7. The device according to claim 6, wherein each of said third and fourth supporting plates comprises a portion engaged by said first and second thrust means, respectively, so that the translation in a direction of translation of said first and second thrust means results in said third and fourth supporting plates being rotated in a first direction of rotation, whilst the translation in the opposite direction of translation of said first and second thrust means results in said third and fourth supporting plates being rotated in a second direction or rotation opposite to said first direction of rotation.
8. The device according to claim 4, wherein said third riddling roller is rotatably driven by said second riddling roller through a second transmission.
9. The device according to claim 8, wherein said second transmission is of the kind comprising a chain or a belt, and wherein a second deviating idle or neutral pinion gear is engaged by said second transmission.
10. The device according to claim 9, wherein said second idle or neutral pinion gear is fixed to said fourth plate rotatably on a own axis of rotation, eccentric with respect to said second common axis of rotation and different from said axis of rotation of said third riddling roller.
11. A bucket for an operating machine comprising means for operatively fixing said bucket to said operating machine so as to be activated by said operating machine, wherein said bucket comprises a device according to one of claims 1-10, and wherein the main bin of said bucket corresponds to the main bin of said device.
12. The bucket of claim 11, wherein the operating machine is an excavating machine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present invention will be clarified by means of the description of some embodiments depicted in the drawings. It has however to be noted that the present invention is not limited to the embodiments depicted in the drawings; to the contrary, all those modifications of the embodiments depicted in the drawings and described in the following which will appear to be clear and obvious to those skilled in the art fall within the scope of the present invention. In particular, in the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF SOME EMBODIMENTS OF THE PRESENT INVENTION
(9) In
(10) In correspondence of the discharge aperture or opening 200s there is disposed a riddling device 100 which, in the case of the embodiment depicted in
(11) With reference to
(12) A second feature of the riddling device according to the present invention as depicted in the drawings relates to the shape and dimension of the tools. These may in fact have different shapes such as, for instance, those represented in the figures from 2a to 4a, meaning the shape substantially of a plate with an external edge shaped like a stern with a variable number of tips or end portions. Moreover, the external dimension of the tools or plates vary as represented in the drawings from 2b to 4b; that means that, considering a predefined number of tools (5 in the drawings) fixed to a single distancing element 101f, 102f, 103f, the radius of an hypothetical circumference common to the end portions of a tool will vary depending on the disposition or position of the tool along the fixing or distancing element 101f, 102f, 103f, in particular from a minimum radius in correspondence of the most external tools, wherein said radius increases progressively until the central tool. In other words, the tools of a distancing element are received in a space or volume having the shape of a pinecone. Moreover, the external dimensions of the tools are repeated periodically along the same roller, meaning that the tools of a roller are received inside of a volume formed by frustoconical subsequent volumes so that a longitudinal section of said volume is delimited by two opposite sinusoidal curves. This solution allows to optimize the movement of the materials inside the bin and therefore of speeding up the riddling operations. In fact, since the angular speed (given by the angular speed of the rotational shaft of the roller) is common to all the tools of a roller, the peripheral speed (tangential speed) of the end portions of those tools which are located on an hypothetical circumference of shorter radius (for instance that of the end portions of the two most external tools) will be less than the peripheral velocity or speed of the end portions of a tool which are located on an hypothetical circumference of longer radius (for instance those of the center tool in the drawings). In this way, the impact of the end portions of the tools with bigger dimensions (radius) on the materials inside the bin will be more than the impact on the same materials of the end portions of tools of smaller dimensions (radius), thus conferring to the materials an improved general turbulence which allows the materials to be discharged (those which pass through the interstitial spaces) through the riddling device and the discharge aperture of the main bin of the bucket, accordingly. Moreover, the riddling operation are improved (speeded up) also due to the reciprocal disposition of the tools of two opposite rollers; in fact, as depicted in the drawings, in correspondence for instance of a tool of minimum radius of the roller 203 there is disposed a tool of intermediate or maximum radius of the roller 102 and so on along the longitudinal development of the rollers. The same applies of course to the rollers 102 and 101. Also this solution allows to increase the turbulences conferred by the rollers to the material and accordingly to speed up the riddling operation. Of course, depending on the needs and/or circumstances, the shape of the pinecones can be changed and it will be possible even to use different pinecones, eventually also on the same roller.
(13) In the
(14) Said first and second scraping elements 104 and 105 are used for defining in combination respectively with the first and third riddling roller 103 and 101 interstitial spaces with shape and dimensions corresponding substantially to the interstitial spaces defined by two adjacent rollers, in particular both by the first roller 103 in combination with the second roller 102 and by the second roller 102 in combination with the third roller 101. It arises moreover from the drawings that the riddling rollers 103, 102 and 101, as well as the two scraping elements 105 and 104 are disposed between two opposite lateral walls 103 and 102 of the main bin of the bucket.
(15) A further very important feature of the riddling device 100 may be moreover appreciated with reference to the drawings which show the device 100 according to different working setups. In particular, a first working setup depicted in the
(16) In particular,
(17) It has therefore been clarified that in the riddling device according to the present invention the setup or the reciprocal disposition of the riddling rollers as well as of the scraping element may be changed, so that the size of the riddled material may be changed depending on the needs or circumstances; in particular, the distance between the axis of rotations of two adjacent rollers may be changed as well as the distance between each of the scraping elements and the corresponding adjacent roller. In detail, the riddling rollers 103, 102 and 101, as well as the two external scraping element 105 and 104 are allowed to take a predefined intermediate position between the two extreme positions completely open of
(18) In the following, with the reference to
(19) The figures show how each of the riddling rollers 103, 102 and 101 is rotatably disposed between the two lateral opposite walls 202 and 203 of the main bin. In particular, the opposite end portions of the rotational shaft 102a of the second (central) roller 102 are rotatably received in corresponding seats of said opposite lateral walls 202 and 203, respectively. The rotational shaft 103a of the first riddling roller 103, to the contrary, is rotatably supported by two opposite support plates 110, which are in turn rotatably received in corresponding seats formed respectively in the lateral walls 202 and 203 of the main bin. In particular, a first support plate 110 is rotatably received in the lateral wall 103, whilst the second support plate 110 is rotatably received in the opposite lateral wall 202. To this end, each of the two support plates 110 comprises at disk shaped portion 110d rotatably received in a seat of corresponding (circular) shape of the lateral wall. Accordingly, the two first and second plates 110 are allowed to rotate on a first common axis of rotation C1 which extends between the centers of the two disk shaped portions 110b of the first and second support plates 110. As to the rotational shaft 103a of the first riddling roller 103, a first end portion of said rotational shaft 103a is rotatably received in a corresponding seat of the first supporting plate 110, whilst the second end portion of said rotational shaft 103a opposite to the first end portion is rotatably received in a seat of the second support plate 110 opposite to the first support plate 110. It has to be noted that the rotational axis of the first rotational shaft 103a of the first riddling roller 103 does not correspond to the common rotational shaft C1 of the first and second support plates 110; to the contrary, the rotational axis of the rotational shaft 103a is eccentric with respect to said first common rotational axis C1 of said first and second support plates. The above also applies to the third riddling roller 101 and the corresponding support plates. In fact, a third support plate 120 is rotatably received in the lateral wall 203, whilst a fourth support plate 120 is rotatably received in the lateral wall 202 opposite to said lateral wall 103. To this end, each of the two support plates third and fourth 120 comprises a disk shaped portion 120d rotataby received in a seat of corresponding shape (circular) of the lateral wall. Accordingly, the two plates third and fourth 120 are allowed to rotate on a second common axis of rotation C2 which extends between the centers of the two disk shaped portions 120d of the third and fourth support plates 120. As to the rotation shaft 101a of the third riddling roller 101, a first end portion of said rotational shaft 101a is rotataby received in a corresponding seat of the third support plate 120, whilst the second end portion of said rotational shaft 101a opposite to the first end portion is rotataby received in a convenient seat of the fourth support plate 120 opposite to the first support plate 120. It has to be noted that, also in this case, the rotational axis of the third rotational shaft 101a of the third riddling roller 101 does not correspond to the common rotational axis C2 of the third and fourth support plates 120; to the contrary, the rotational axis of the rotational shaft 101a is eccentric with respect to said second common rotational axis C2 of said third and fourth support plates.
(20) It arises therefore from the drawings as well as taking into account the above disclosure that, by rotating the two support plates 110 on their common axis of rotation C1 in the direction of rotation indicated by the arrow F3 in
(21) Of course, by rotating the support plates according to directions of rotation opposite to those just described above, respectively, the opposite result will be achieved. In particular by rotating the support plates 110 on their common axis of rotation C1 in the direction of rotation opposite to that indicated by the arrow F3, the distance between the axis of rotations respectively of the rotational shafts 103a (of the first riddling roller 103) and 102a (of the second riddling roller 102) will be reduced, whilst rotating the support plates 120 on their own common axis of rotation C2 in a direction of rotation opposite to that indicated by the arrow F2 in
(22) The figures show moreover the solution adopted according to the embodiment of the present invention depicted therein for rotating simultaneously said first and second support plates 110 and said third and fourth support plates 120. To this end, it has to be noted that each of the support plates comprises a toothed peripheral portion. The toothed portions 110b and 120d of the first support plate 110 and the third support plate 120 are engaged by opposite toothed portions 131d of first right thrust means (on the right in
(23) By way of none limiting example, the thrust means 131 disposed on opposite sides of the bin may be activated and translated accordingly, by means of corresponding right and left hydraulic pistons 130, for instance connected to the main hydraulic system of an operating machine. It has however to be noted that the solution just described above and depicted in the drawings for rotating the support plates is not the only possible solution which may be adopted to this end. For example, depending on the needs and/or circumstances, the toothed portions of the plates and/or the thrust means 131 (with the opposite toothed portions 131d) could be conveniently substituted by a system comprising levers and connecting rods.
(24) Still with reference to the drawings it is possible to appreciate that in the device according to the embodiment of the present invention depicted therein, simultaneously with the setup of the first riddling roller 103 and third riddling roller 101 with respect to the central or intermediate second riddling roller 102 as described above, also the setup of the two scraping elements 105 and 104 is obtained. In fact, the first scraping element 105 is rotatably fixed to the first support plate 110 by means of a first right lever system (on the right in
(25) A first right lever 141 is fixed to the first support plate 110 rotatably on a axis of rotation 143; a first corresponding left lever 141 is fixed to the second support plate 110, also rotatably on said axis of rotation 143. The axis of rotation 143 is moreover eccentric both with respect to the first common axis of rotation C1 and with respect to the axis of rotation of the first riddling roller 103. A second right lever 142 is fixed to the first right lever 141 rotatably on an axis of rotation 144 and a second corresponding left lever 142 is fixed to the first left lever 141 rotatably on said axis of rotation 144; moreover, the opposite end portion respectively of the second right lever 142 and the second left lever 142 is rotatably fixed to a rotational shaft 145. Finally, the end portion of the scraping element 105 opposite to the end portion on which there are disposed the scraping tools is also rotatably fixed to the rotational shaft 145. It results therefore that a rotation of the first and second support plates 110 in the direction of rotation indicated by the arrow F3 results in a rotation of the axis of rotation 143 along the same direction of rotation, and therefore in a rotation of the second left and right levers 142 in the direction indicated by the arrow A so that the end portion of the scraping element 105 which supports the scraping tools (the end portion opposite to the rotational shaft 145), will be rotated in the direction of rotation indicated by the arrow F2. Of course, a rotation of the first and second support plates 110 in the direction of rotation opposite to that indicated by the arrow F3 results in a rotation of the axis of rotation 143 in the same direction of rotation, and therefore in a rotation of the second right and left levers 142 in the direction of rotation indicated by the arrow B so that the end portion of the scraping element 105 which supports the scraping tools will be rotated in the direction of rotation opposite to the direction of rotation indicated by the arrow F3. It has therefore been clarified that a rotation of the first and second support plates 110 so as to increase the distance between the axis of rotation of the first riddling roller 103 and the second riddling roller 102 will result in the distance between the first scraping element 105 and the first riddling roller being increased; to the contrary, a rotation of the first and second support plates 110 so as to decrease the distance between the axis of rotation respectively of the first riddling roller 103 and the second riddling roller 102 will result in the distance between the first scraping element 105 and the first riddling roller 103 being decreased. Of course the variation of the distance between the first scraping element 105 and the axis of rotation of the rotational shaft 102a (of the second intermediate roller 102) will be double the variation of the distance between the axis of rotation of the shafts 103a and 102a respectively of the first roller 103 and the second roller 102 for recovering said variation of the reciprocal distance, since the variation of the distance between the first scraping element 105 and the axis of rotation of the rotational shaft 102a (of the second intermediate roller 102), which is simultaneous and obtained by means of a variation of the distance between the axis of rotation of the shafts 103a and 102a respectively of the first roller 103 and the second roller 102. In the same way, a rotation of the third and fourth support plates 110 such as to increase the distance between the axis of rotation of the third riddling roller 101 and the second riddling roller 102 will result in the distance between the second scraping element 104 and the third riddling roller 101 being also increased; to the contrary, a rotation of the third and fourth support plates 120 such as to decrease the distance between the axis of rotation respectively of the third riddling roller 101 and the second riddling roller 102 will result in the reciprocal distance between the scraping element 104 and the third riddling roller 101 being decreased. Of course, also in this case, the variation of the distance between the second scraping element 104 and the axis of rotation of the rotational shaft 102a (of the second intermediate roller 102) will be doubled the variation of the distance between the axis of rotation of the shafts 101a and 102a respectively of the third roller 101 and the second roller 102 for recovering said variation of the reciprocal distance.
(26) It has finally to be highlighted how the simultaneous movement of the first riddling roller 103 and the third riddling roller 101, as well as of the first scraping element 105 and the second scraping element 104 is obtained by means of the left and right thrust means 131.
(27) It has moreover to be specified that, between the support plates 110 and 120 (between their disk shaped portions) and their corresponding seats formed in the lateral walls 202 and 203, there are interposed sealing means (not depicted in the drawings) for the purpose of avoiding material entering between the moving parts, which could represent an obstacle for the reciprocal movement. In this way, periodical cleaning and maintenance operation may be avoided which to the contrary would be needed in case of infiltrations of material. In particular, said infiltrations of materials could not be avoided in the case in which the set up of the reciprocal position of the rollers and scraping elements would be obtained by means of solutions according to which the rotational shaft would be translated for instance inside of receiving holes or the like. The solution adopted according to the present invention and described above has therefore to be appreciated as a particularly advantageous aspect of the present invention.
(28) When looking at
(29) Whilst the functioning of the gears described above will be clarified in the following with reference to figures from 9a to 9c and from 10a to 10c, it has to be clarified at this point of the description that the drawings from 8a to 8d are substantially similar to the drawings just described above from 7a to 7d. The main difference relates to the fact that the drawings from 7a to 7d represent the situation cited above and called completely closed, whilst the
(30)
(31) That means that, by changing or varying the reciprocal position of (the distance between) the axis of rotation respectively of the first riddling roller 103 and the second riddling roller 102, also the position of the idle pinion 160 will be changed. In practice, it may be considered that the axis of rotation respectively of the shaft 102a, the shaft 103a and of the pinion 160 are disposed respectively in corresponding of the vertexes of a triangle. By changing the reciprocal disposition of said axis of rotation (as a result of a rotation of the plate 110), both the length of the sides and the size of the angles of said hypothetical triangle will change. However, the total length of the edge (perimeter) of said hypothetical triangle will remain substantially constant or unchanged with the exception of minor variations (within a range of one or two millimeters). In this way, a substantially constant tension of the transmission chain D2 will be ensured (with the exception of negligible very small variations) and without any need to use a conventional chain tensioning device, for instance of the kind with a spring, which would be however less efficient, since it would be requested to recover in a small space a remarkable difference of the length of the chain or transmission T2, and since the same chain would be stressed too much since the chain or transmission is trailed into opposite trailing directions.
(32) In the same way, a third transmission T3 also comprising essentially a chain, is disposed on the pinions 102ii (the external one) and 101i respectively of the rotational shaft 102a and the rotational shaft 101a so as to transmit the rotational motion from the rotational shaft 102a to the rotational shaft 101a, meaning that the third riddling roller 103 is trailed or driven to rotate by the second riddling roller 102. Moreover, the idle gear or pinion 170 adapted to rotate on the axis of rotation D2 is disposed along the third transmission T3 and exploits essentially the function exploited by pinion 160; in particular since the gear 170 is rotatably fixed to the fourth support plate 120, the axis of rotation D2 will follow essentially the rotational motion of said support plate 120 and of the axis of rotation of the third riddling roller 101. That means that by varying the reciprocal position of (the distance between) the axis of rotation respectively of the third riddling roller 101 and the second riddling roller 102, also the position of the idle pinion 170 will be changed.
(33) Practically, also in this case, it may be considered that the axis of rotation respectively of the shaft 102a, the shaft 101a and the pinion 170 are located respectively in correspondence of the vertexes of a triangle. By changing the reciprocal disposition of said axis of rotation (as a result of a rotation of the plates 120), both the lengths of the sides and the size of the angles of said hypothetical triangle will change. However, the total length of the edge (perimeter) of said hypothetical triangle will remain substantially the same (unchanged) with the exception of negligible variations (within the range of one to two millimeters). In this way, a substantially constant stress or tension of the transmission chain T3 (with the exception of minimal and negligible variations) will be ensured and, also in this case without any need to use a conventional chain tensioner such as, for instance, of the kind comprising a spring.
(34) It has therefore been demonstrated by means of the above detailed description of the embodiments depicted in the drawings that the present invention allows to achieve the objects posed and to overcome or at least to minimize the typical drawbacks of the systems or devices known in the prior art. In particular, it has been demonstrated that the device according to the present invention allows a simple, immediate and precise regulation of the reciprocal setup of its component parts, in particular so as to select the most convenient setup for the size of the materials to be riddled. In particular, it has been demonstrated that the device according to the present invention allows to adjust or set in a simple and immediate way the reciprocal distance between the axis of rotation of the several riddling rollers, as well as the reciprocal position of the scraping elements and of the riddling rollers. Advantageously, the setting may be carried out without any need to disassemble any of the component parts, in particular of the tools fixed to the rollers and/or scraping elements. Still advantageously, the setting may be carried out using an adequate and convenient source of power, for instance the same source of power used for rotating the riddling rollers (main hydraulic system). Accordingly, the riddling device according to the present invention is particularly adapted to be applied to a bucket adapted in turn to be applied and fixed for instance to the dipper articulated arm of an excavator or excavating machine and to be actuated by the main hydraulic system of said excavating machine. Moreover, according to an embodiment of the present invention the problem of material and/or dust penetrating between the moving parts is efficiently overcome, wherein said problem, to the contrary, would reveal to be difficult to be overcome in the case in which the setup of the riddling rollers was carried out by means of supports moving rectilinearly.
(35) Moreover, by means of a further embodiment, a substantially constant tension of the transmission chains or belts may be insured and without any need to use a conventional chain or belt tensioner. Finally, the device according to the present invention allows to face in an immediate way the working drawbacks, in particular the incidental lock of the rollers due for instance to a resistant object (as a stone trapped between them); in fact, by increasing the reciprocal distance between the rollers it will be possible to easily remove the stone or resistant object. It is moreover important to confirm once again that the present invention is not limited to the embodiments described above and depicted in the drawings. To the contrary, the scope of the present invention comprises all those alternatives of the embodiments described and depicted in the drawings which will be clear to those skilled in the art.
(36) For instance, the device according to the present invention is adapted to be actuated by means of different sources of power and not only by hydraulic motors or systems. Moreover, the device according to the present invention is adapted to be applied not only to a bucket or a similar movable component but may be installed in fixed systems or premises. The scope of the present invention is therefore defined by the claims.