Interior magnet linear induction motor
09929631 ยท 2018-03-27
Assignee
Inventors
- Satoshi Sugita (Tokyo, JP)
- Yuqi Tang (Tokyo, JP)
- Yasushi Misawa (Tokyo, JP)
- Shigenori Miyairi (Tokyo, JP)
Cpc classification
International classification
Abstract
An interior magnet linear induction motor includes an armature and a line of inductor teeth. The armature includes coils arranged between a plurality of teeth, and the line of inductor teeth is arranged so as to face the armature and includes a plurality of tooth portions arranged at a constant pitch in a linear stroke direction. An end portion of each of the plurality of teeth has a shape such that magnetoresistance of the tooth increases toward the root side. At least one permanent magnet is arranged at an end portion of each of the plurality of teeth and adjacent permanent magnets that are arranged at different teeth are magnetized such that opposite magnetic poles face each other.
Claims
1. An interior magnet linear induction motor comprising: a linear armature that includes coils arranged between a plurality of teeth; and a linear line of inductor teeth that is arranged so as to face the armature and includes a plurality of tooth portions arranged at a constant pitch in a linear stroke direction, wherein an end portion of each of the plurality of teeth of the armature has a shape such that magnetoresistance of the tooth increases toward a root side of the teeth of the armature, and a plurality of permanent magnets in the plurality of teeth, the plurality of permanent magnets including at least one permanent magnet arranged at a top and bottom of an end portion of each of the plurality of teeth in a direction perpendicular to a longitudinal direction of the linear armature, and adjacent permanent magnets that are arranged at different teeth are magnetized such that opposite magnetic poles face each other; wherein all of the permanent magnets are arranged at a constant pitch over the plurality of teeth in the linear stroke direction; wherein two of the permanent magnets are arranged at an end portion on opposite sides of each of the plurality of teeth, such that the same magnetic poles of the two of the permanent magnets face each other; wherein a maximum of two of the permanent magnets are between adjacent teeth.
2. The interior magnet linear induction motor as claimed in claim 1, wherein in the case where two or more permanent magnets are arranged at an end portion of each of the plurality of teeth, adjacent permanent magnets that are arranged at the same tooth are magnetized such that the same magnetic poles face each other.
3. The interior magnet linear induction motor as claimed in claim 2, wherein in the case where two or more permanent magnets are arranged at an end portion of each of the plurality of teeth, the permanent magnets are arranged such that the permanent magnets are tilted so as to match a tilt of a shape of the end portion of the tooth and to be oriented toward the center of the tooth in the inner side of a core of the armature.
4. The interior magnet linear induction motor as claimed in claim 1, wherein the permanent magnet extends from the end portion of the tooth toward an inner side of a core of the armature, and an end of the permanent magnet is located between corresponding coils.
5. The interior magnet linear induction motor as claimed in claim 1, wherein a core of the armature has a divided-type configuration in which a plurality of separate cores are joined together.
6. The interior magnet linear induction motor as claimed in claim 5, wherein in the core of the armature, at least, winding-use portions of teeth around which the coils are to be formed are formed as portions included in the divided-type configuration.
7. The interior magnet linear induction motor as claimed in claim 1, wherein a coil is formed around every other tooth among the plurality of teeth.
8. The interior magnet linear induction motor as claimed in claim 1, wherein a coil is formed around each of the plurality of teeth.
9. The interior magnet linear induction motor as claimed in claim 1, wherein a width of teeth around which the coils are to be formed is set to be wider than that of teeth around which the coils are not to be formed.
10. The interior magnet linear induction motor as claimed in claim 1, wherein a width of teeth around which the coils are to be formed in a lateral side-to-side direction perpendicular to the linear stroke direction is set to be narrower than that of teeth around which the coils are not to be formed in the direction perpendicular to the linear stroke direction.
11. The interior magnet linear induction motor as claimed in claim 1, wherein both sides of the armature are provided with a line of inductor teeth, and the end portions of the plurality of teeth are arranged at both sides of the armature so as to face lines of inductor teeth and the permanent magnets are arranged at the end portions of the plurality of teeth at both sides of the armature.
12. An interior magnet linear induction motor, comprising: a linear armature that includes coils arranged between a plurality of teeth; and a linear line of inductor teeth that is arranged so as to face the armature and includes a plurality of tooth portions arranged at a constant pitch in a linear stroke direction, wherein an end portion of each of the plurality of teeth of the armature has a shape such that magnetoresistance of the tooth increases toward a root side of the teeth of the armature, and a plurality of permanent magnets in the plurality of teeth, the plurality of permanent magnets including at least one permanent magnet arranged at an end portion of each of the plurality of teeth, and adjacent permanent magnets that are arranged at different teeth are magnetized such that opposite magnetic poles face each other; wherein in the case where the number of phases is denoted by m, where m is an integer greater than or equal to 2, a pitch at which the plurality of teeth are arranged is denoted by s, the number of permanent magnets at the end portion of each of the plurality of teeth is denoted by n, where n is an integer greater than or equal to 1, a pitch at which magnet housing portions are arranged is denoted by m, and a pitch at which the tooth portions, which are inductor teeth, are arranged is denoted by p, a relationship of an equation
m=s/n, where
1.5(p/m)<2 or 2<(p/m)2.5, is satisfied; wherein all of the permanent magnets are arranged at a constant pitch over the plurality of teeth in the linear stroke direction; wherein two of the permanent magnets are arranged at an end portion on opposite sides of each of the plurality of teeth, such that the same magnetic poles of the two of the permanent magnets face each other; wherein a maximum of two of the permanent magnets are between adjacent teeth.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(30) In the following, with reference to the drawings, interior magnet linear induction motors according to first to sixth embodiments will be described.
(31) The interior magnet linear induction motors according to the first to sixth embodiments use short circuit magnetic flux of permanent magnets to increase a thrust by devising the shape of teeth and the arrangement of the permanent magnets. In addition, the interior magnet linear induction motors use a small number of magnets and the magnetic flux leakage due to a line of inductor teeth is significantly reduced.
(32) Thus, according to the first to sixth embodiments, an interior magnet linear induction motor may be realized that may improve thrust characteristics, widen the range of application of an induction type motor to applications, reduce the manufacturing cost, and be easily maintained.
First Embodiment
(33) [Configuration of Interior Magnet Linear Induction Motor]
(34) First, with reference to
(35)
(36) As illustrated in
(37) The armature 1 includes an armature core 10, coils 40, and permanent magnets 50. The armature core 10 includes a yoke 20 and a plurality of teeth 30. The armature core 10 may be a unit block; however, the armature core 10 is preferably formed of, for example, a core stack in which core sheets are stacked.
(38) The yoke 20 has a function for closing magnetic lines of force of the armature 1 and maximizing an electromagnetic induction action. In addition, the yoke 20 also has a function for preventing peripheral devices of the interior magnet linear induction motor 100 from being affected by a magnetic field caused by electromagnetic induction. In the line-of-inductor-teeth side of the yoke 20, the plurality of teeth 30 are provided.
(39) The plurality of teeth 30 are members for partition to form slots 41, which are spaces for housing the coils 40. The plurality of teeth 30 are arranged in a stroke direction of the armature 1 (a direction from left to right or a direction from right to left in
(40) In the basic embodiment of
(41)
(42) In the armature core 10 of
(43) The armature core 10 is composed of, for example, an iron-based magnetic material such as silicon steel or a SC material; however, a material of the armature core 10 is not limited to the described materials. In the case where the armature core 10 is composed of a plurality of separate cores, materials used may be partially different.
(44) As illustrated in
(45) Tip portions of the slots 41 of the first embodiment are closed and have a V shape in vertical cross section in a linear stroke direction.
(46) A coil 40 is formed around every other tooth 30 and housed in a corresponding slot 41. In the first embodiment, for example, the coils 40 connected to U, V, and W of an alternating current three-phase power supply are sequentially arranged in the stroke direction.
(47) A winding length M of the coils 40 is set to be shorter than a vertical-direction length S of the slots 41. Thus, a space is formed in the tip portions of the slots 41. A space does not have to be present in the tip portions of the slots 41.
(48)
(49) In the modified example of
(50) The plurality of teeth 30 of the first embodiment, as illustrated in
(51)
(52) As illustrated in
(53) In addition,
(54) As illustrated in
(55) In the case where the winding-use portions 31a are formed as separate cores, as a component material of the winding-use portions 31a, a directional electrical steel sheet may be used so as to match a direction of the flow of magnetic flux. By forming the winding-use portions 31a out of a directional electrical steel sheet, the magnetoresistance of the winding-use portions 31a may be reduced, a thrust and a coil area are increased, and a higher efficiency may be realized. In addition, by forming the winding-use portions 31a as separate cores, the coils 40 may be formed around the winding-use portions 31a in advance.
(56) In the basic embodiment of
(57)
(58) In the modified example of
(59) In addition, in the basic embodiment of
(60)
(61) In the modified example of
(62) In addition, in the basic embodiment of
(63)
(64) As illustrated in
(65) As illustrated in
(66) At the end portion 30a of each tooth 30, a magnet housing portion 51 having a rectangular-shape groove is formed, the magnet housing portion 51 being open to the line of inductor teeth 2. In the first embodiment, one magnet housing portion 51 is formed at the end portion 30a of each tooth 30. Magnet housing portions 51 are arranged at a constant pitch over the plurality of teeth 30 in the linear stroke direction. In each magnet housing portion 51, a permanent magnet 50 is housed.
(67) In
(68) In the basic embodiment of
(69)
(70) As illustrated in
(71) As the permanent magnets 50, for example, a rare earth magnet such as a neodymium magnet may be used; however, the material of the permanent magnets 50 is not limited to the described material.
(72) The line of inductor teeth 2 is provided, as illustrated in
(73) The line of inductor teeth 2 has a plurality of tooth portions 60 arranged at a constant pitch in the linear stroke direction. The line of inductor teeth 2 is, for example, formed of a soft magnetic material.
(74) In an application installment surface of the armature core 10 and/or that of the line of inductor teeth 2, a fastening member for use in application installment may be embedded.
(75)
(76) In the modified example of
(77) [Operation of Interior Magnet Linear Induction Motor]
(78) Next, with reference to
(79) In the interior magnet linear induction motor 100 of the first embodiment illustrated in
(80) The armature 1 houses the coils 40 in the slots 41 formed by the plurality of teeth 30. The permanent magnets 50 are arranged at the end portions 30a of the plurality of teeth 30. The permanent magnets 50 are arranged at a constant pitch in the linear stroke direction over the plurality of teeth 30. All the permanent magnets 50 in the first embodiment are magnetized such that the magnetization directions are the same.
(81) The line of inductor teeth 2 has the plurality of tooth portions 60 arranged at a constant pitch in the linear stroke direction. Since the line of inductor teeth 2 is formed of a soft magnetic material, the magnetic flux of the permanent magnets 50 of the armature 1 affects the line of inductor teeth 2 that faces the permanent magnets 50 and prevents the plurality of teeth 30 and the tooth portions 60 of the line of inductor teeth 2 from being attached to each other.
(82) That is, the interior magnet linear induction motor 100 of the first embodiment generates magnetic flux sequentially in spaces formed by the magnetic poles of the armature 1 and the tooth portions 60 of the line of inductor teeth 2, and causes the armature 1 or the line of inductor teeth 2 serving as an electromagnetic rail to undergo relative linear motion.
(83) In addition, the end portion 30a of each of the plurality of teeth 30 has a shape such that magnetoresistance of the tooth increases toward the root side, that is, a shape whose width increases toward the line of inductor teeth 2.
(84) The tip portions of the slots 41 are V-shaped in vertical cross section. Any adjacent two permanent magnets 50 one of which belongs to a winding-use tooth 31 and the other one of which belongs to a partition-use tooth 32 are magnetized such that opposite magnetic poles face each other, the winding-use tooth 31 and partition-use tooth 32 being separated by a slot 41.
(85) The end portion 30a of each of the plurality of teeth 30 has a shape such that magnetoresistance of the tooth increases toward the root side, and any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32 are magnetized such that opposite magnetic poles face each other. As a result, the short circuit magnetic flux between the permanent magnets 50 arranged between the teeth 30 may be used to increase a thrust.
(86)
(87) As illustrated in
(88) The end portion 30a of each of the plurality of teeth 30 has a shape such that magnetoresistance of the tooth increases toward the root side. Thus, the magnetic flux of the coils 40 may flow in and out of the tooth-portion-60 side of the line of inductor teeth 2 (see
(89)
(90) As illustrated in
(91) Here, in the case where m denotes the number of phases (m is an integer greater than or equal to 2), n denotes the number of permanent magnets at the end portions of teeth (n is an integer greater than or equal to 1), TS is a pitch at which the teeth are arranged, m is a pitch at which the magnet housing portions are arranged, and p is a pitch at which the tooth portions are arranged, the following Equation (1) is satisfied.
m=s/n, where
1.5<(p/m)<2 or 2<(p/m)<2.5(1)
In the first embodiment, m=3, n=1, and m=s, thereby (p/m)=12/71.71. Thus, the first embodiment satisfies a range of numerical values of Equation (1).
(92) The cogging force of the interior magnet linear induction motor 100 of the first embodiment occurs depending on positional relationships between the permanent magnets 50 and the tooth portions 60 of the line of inductor teeth 2. However, the positions of the permanent magnets 50 are slightly shifted in phase from one another when seen from the tooth portions 60, which are inductor teeth. The cogging forces balance each other out and the cogging force of the entirety of the linear motor becomes small. Thus, according to the first embodiment, the interior magnet linear induction motor 100 may be provided that has small cogging force and a small change in thrust.
(93) That is, according to the interior magnet linear induction motor 100 of the first embodiment, by devising the shape of the plurality of teeth 30 and the arrangement of the permanent magnets 50, the short circuit magnetic flux between the permanent magnets 50 may be used to increase a thrust and the thrust per unit facing area may be increased, the short circuit magnetic flux having not been used before. By improving thrust characteristics of a linear induction motor, the range of application of an induction type motor to applications may be widened.
(94) In addition, the interior magnet linear induction motor 100 of the first embodiment uses a smaller number of magnets than existing permanent magnet linear motors, and the manufacturing cost may be reduced.
(95) Furthermore, in the interior magnet linear induction motor 100 of the first embodiment, the magnetic flux leakage due to the line of inductor teeth 2 serving as an electromagnetic rail may be significantly reduced by replacing an existing permanent magnet linear motor with an induction type linear motor, and maintenance may be easily and safely performed.
Second Embodiment
(96) Next, with reference to
(97) As illustrated in
(98) As illustrated in
(99) Any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32 are magnetized such that opposite magnetic poles face each other. Adjacent permanent magnets 50 that are arranged at the same winding-use tooth 31 or partition-use tooth 32 are magnetized such that the same magnetic poles face each other. That is, opposite magnetic poles face each other for adjacent permanent magnets 50 with no slot 41 therebetween, and the same magnetic poles face each other for adjacent permanent magnets 50 with a slot 41 therebetween.
(100)
(101)
(102) In contrast,
(103) Next, with reference to
(104)
(105) As illustrated in
(106) The end portion 30a of each of the plurality of teeth 30 has a shape such that magnetoresistance of the tooth increases toward the root side. Thus, the magnetic flux of the coils 40 may flow in and out of the tooth-portion-60 side of the line of inductor teeth 2 (see
(107)
(108) Also in the second embodiment, similarly to as in the first embodiment, the relationship of Equation (1) is satisfied. In the case of the second embodiment, m=3, n=2, and m=s/2, thereby (p/m)=24/131.85. Thus, the second embodiment satisfies the range of numerical values of Equation (1).
(109) In the interior magnet linear induction motor 200 of the second embodiment, similarly to as in the first embodiment, the positions of the permanent magnets 50 are slightly shifted in phase from one another when seen from the tooth portions 60, which are inductor teeth. The cogging forces balance each other out and the cogging force of the entirety of the linear motor becomes small. Thus, according to the second embodiment, the interior magnet linear induction motor 200 may be provided that has small cogging force and a small change in thrust.
(110) The interior magnet linear induction motor 200 of the second embodiment has operational effects that are basically similar to those of the first embodiment. In particular, in the interior magnet linear induction motor 200 of the second embodiment, two permanent magnets 50 are arranged at each of the end portions 30a of the teeth 30. In addition, opposite magnetic poles face each other for any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32, and the same magnetic poles face each other for adjacent permanent magnets 50 that are arranged at the same winding-use tooth 31 or partition-use tooth 32. Thus, even when a magnetic field is applied to permanent magnets in the forward or reverse direction by coil excitation, an effect may be produced in that demagnetization is suppressed as much as possible and the maximum thrust may be increased.
Third Embodiment
(111) Next, with reference to
(112) As illustrated in
(113) Lines of inductor teeth 2 are arranged at both sides (above and below) of the armature 1. The lines of inductor teeth 2 are provided such that the tooth portions 60 of the lines of inductor teeth 2 provided above and below the armature 1 are positioned in a staggered configuration in the linear stroke direction.
(114) Since the lines of inductor teeth 2 are arranged at both sides (above and below) of the armature 1, both sides (above and below) of the armature core 10 correspond to the end portions 30a of the plurality of teeth 30. Thus, the armature core 10 according to the third embodiment does not include a yoke.
(115) The end portions 30a of each of the plurality of teeth 30 have a shape such that magnetoresistance of the tooth increases toward the root side, that is, a shape whose width increases toward the line of inductor teeth 2.
(116) Both sides (above and below) of the slots 41 of the armature core 10 are formed in a V shape in vertical cross section. In
(117) Permanent magnets 50 are arranged at both ends (top and bottom portions) of each of the plurality of teeth 30. Specifically, permanent magnets 50 are arranged at both sides of the tooth 30 in a direction in which the V-shaped portions 41a move. Permanent magnets 50 are arranged at a constant pitch over the plurality of teeth 30 on both sides, in the linear stroke direction.
(118) Any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32 are magnetized such that opposite magnetic poles face each other. In addition, adjacent permanent magnets 50 that are arranged at the same winding-use tooth 31 or partition-use tooth 32 are magnetized such that the same magnetic poles face each other.
(119) Next, with reference to
(120) As illustrated in
(121) The end portions 30a of each of the plurality of teeth 30 have a shape such that magnetoresistance of the tooth increases toward the root side. Thus, the magnetic flux of the coils 40 may flow in and out of the tooth-portion-60 side of the lines of inductor teeth 2 (see
(122)
(123) Also in the third embodiment, similarly to as in the first and second embodiments, the relationship of Equation (1) is satisfied. In the case of the third embodiment, m=3, n=2, and m=s/2, thereby (p/m)=24/131.85. Thus, the third embodiment satisfies the range of numerical values of Equation (1).
(124) In the interior magnet linear induction motor 300 of the third embodiment, similarly to as in the first and second embodiments, the positions of the permanent magnets 50 are slightly shifted in phase from one another when seen from the tooth portions 60, which are inductor teeth. The cogging forces balance each other out and the cogging force of the entirety of the linear motor becomes small. Thus, according to the third embodiment, the interior magnet linear induction motor 300 may be provided that has small cogging force and a small change in thrust.
(125) The interior magnet linear induction motor 300 of the third embodiment has operational effects that are basically similar to those of the second embodiment. In particular, in the interior magnet linear induction motor 300 of the third embodiment, the lines of inductor teeth 2 are arranged at both sides of the armature 1 and the permanent magnets 50 are arranged at the end portions 30a of the plurality or teeth 30 on both sides of the armature core 10. Thus, the interior magnet linear induction motor 300 of the third embodiment has a characteristic effect in that a greater linear driving force may be obtained.
Fourth Embodiment
(126) Next, with reference to
(127) As illustrated in
(128) That is, in the interior magnet linear induction motor 400 of the fourth embodiment, the permanent magnets 50 are arranged such that the permanent magnets 50 are tilted with respect to the end portions 30a of both sides of the plurality of teeth 30 and the width of the winding-use teeth 31 is set to be wide.
(129) The end portions 30a of each of the plurality of teeth 30 have a shape such that magnetoresistance of the tooth increases toward the root side, that is, a shape whose width increases toward the line of inductor teeth 2.
(130) Both sides (above and below) of the slots 41 of the armature core 10 are formed in a V shape in vertical cross section. Two permanent magnets 50 are arranged at each end portion 30a of each of the teeth 30. The permanent magnets 50 are arranged such that each of the permanent magnets 50 is tilted so as to match a tilt of the V-shaped portion 41a of a corresponding slot 41. In the inner side of the armature 1, the permanent magnet 50 is tilted so as to be oriented toward the center of the tooth 30.
(131) Adjacent permanent magnets 50 with a slot 41 therebetween are arranged so as to form substantially a V shape. In contrast, adjacent permanent magnets 50 with no slot 41 therebetween are arranged so as to form substantially an inverted V shape.
(132) Opposite magnetic poles face each other for any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32, and the same magnetic poles face each other for adjacent permanent magnets 50 that are arranged at the same winding-use tooth 31 or partition-use tooth 32.
(133) When the number of the permanent magnets 50 is greater than or equal to 2 for each end portion 30a of each of the plurality of teeth 30, the permanent magnets 50 may have a configuration in which the position of each of the permanent magnets 50 is tilted so as to be oriented toward the center of a corresponding tooth 30 in a sequential manner, in the inner side of the armature 1. By arranging and tilting each of the permanent magnets 50 so as to be oriented toward the center of a corresponding tooth 30 in a sequential manner, a magnetic field caused by coil excitation may be uniformly applied to each of the permanent magnets 50, thrust ripples may be made to be small, and the maximum thrust may be increased.
(134) Spaces 51a may be present at the back (the inner-side portion) of the magnet housing portions 51 used to house the permanent magnets 50. By forming the spaces 51a at the back of the magnet housing portions 51, internal short of magnetic flux of the permanent magnets 50 may be suppressed and a thrust is increased by increasing the amount of magnetic flux generated on a gap surface.
(135) In addition, the width D of the winding-use teeth 31 of the coils 40 may be set to be wider than the width d of the partition-use teeth 32 of the slots 41. By setting the width D of the winding-use teeth 31 to be wider than the width d of the partition-use teeth 32, the magnetoresistance of the winding-use teeth 31 may be reduced and a thrust may be increased.
(136) Furthermore, as illustrated in
(137) As illustrated in
(138) The interior magnet linear induction motor 400 of the fourth embodiment has operational effects that are basically similar to those of the third embodiment. In particular, in the interior magnet linear induction motor 400 of the fourth embodiment, the permanent magnets 50 are arranged such that each of the permanent magnets 50 is tilted so as to be oriented toward the center of a corresponding tooth 30 in a sequential manner. As a result, a magnetic field caused by coil excitation may be uniformly applied to each of the permanent magnets 50, thrust ripples may be made to be small, and the maximum thrust may be increased. In addition, by forming the spaces 51a at the back of the magnet housing portions 51, a characteristic effect may be produced in that internal short of magnetic flux of the permanent magnets 50 may be suppressed and a thrust is increased by increasing the amount of magnetic flux generated on a gap surface.
Fifth Embodiment
(139) Next, with reference to
(140) As illustrated in
(141) That is, in the interior magnet linear induction motor 500 of the fifth embodiment, except for the teeth 30 at both ends in the linear stroke direction, three permanent magnets 50 are arranged at each end portion 30a of each of the plurality of teeth 30.
(142) Adjacent permanent magnets 50 with a slot 41 therebetween are arranged so as to form substantially a V shape. In contrast, adjacent permanent magnets 50 with no slots 41 therebetween are arranged so as to form substantially a shape obtained by arranging a vertical line between two lines of an inverted V shape.
(143) Any adjacent two permanent magnets 50 one of which is arranged at a winding-use tooth 31 and the other one of which is arranged at a partition-use tooth 32 are magnetized such that opposite magnetic poles face each other. In addition, adjacent permanent magnets 50 that are arranged at the same winding-use tooth 31 or partition-use tooth 32 are magnetized such that the same magnetic poles face each other.
(144) By arranging three permanent magnets 50 at each end portion 30a of each of the plurality of teeth 30, a magnetic field caused by coil excitation may be uniformly applied to each of the permanent magnets 50, thrust ripples may be made to be small, and the maximum thrust may be increased.
(145) In addition, division surfaces 80 of the armature core 10 may be formed each of which is almost at the center of a corresponding one of the partition-use teeth 32, around which the coils 40 are not formed. The division surfaces 80 of the partition-use teeth 32 are formed to have an engagement configuration; however, the engagement configuration is not limited to the one illustrated in
(146) Also in the fifth embodiment, similarly to as in the first to third embodiments, the relationship of Equation (1) is satisfied. In the case of the fifth embodiment, m=3, n=3, and m=s/3, thereby (p/m)=(p/m)=36/172.12. Thus, the fifth embodiment satisfies the range of numerical values of Equation (1).
(147) In the interior magnet linear induction motor 500 of the fifth embodiment, similarly to as in the first to fourth embodiments, the positions of the permanent magnets 50 are slightly shifted in phase from one another when seen from the tooth portions 60, which are inductor teeth. The cogging forces balance each other out and the cogging force of the entirety of the linear motor becomes small. Thus, according to the fifth embodiment, the interior magnet linear induction motor 500 may be provided that has small cogging force and a small change in thrust.
(148) The interior magnet linear induction motor 500 of the fifth embodiment has operational effects that are basically similar to those of the fourth embodiment. In particular, in the interior magnet linear induction motor 500 of the fifth embodiment, a characteristic effect may be produced in that a magnetic field caused by coil excitation may be uniformly applied to each of the permanent magnets 50 by arranging three permanent magnets 50 at each end portion 30a of each of the plurality of teeth 3, thrust ripples may be made to be small, and the maximum thrust may be increased.
Sixth Embodiment
(149) Next, with reference to
(150) The armature core 10 of
(151) As illustrated in
(152) In addition, the winding-use portions 31a of the winding-use teeth 31, around which the coils 40 are formed, may be formed as separate cores. A winding-use portion 31a of
(153) The armature core 10 of
(154) As illustrated in
(155) In addition, the winding-use portions 31a of the winding-use teeth 31, around which the coils 40 are formed, may be formed as separate cores. A winding-use portion 31a of
(156) In the case where the winding-use portions 31a are formed as separate cores, as a component material of the winding-use portions 31a, a directional electrical steel sheet may be used so as to match a direction of the flow of magnetic flux. By forming the winding-use portions 31a out of a directional electrical steel sheet, the magnetoresistance of the winding-use portions 31a may be reduced, a thrust and a coil area are increased, and a higher efficiency may be realized. In addition, by forming the winding-use portions 31a as separate cores, the coils 40 may be formed around the winding-use portions 31a in advance.
(157) The armature core 10 with a divided-type configuration in the sixth embodiment has operational effects that are basically similar to those of the separate cores 10 in the first to fifth embodiments. In particular, the armature core 10 with the divided-type configuration in the sixth embodiment has a characteristic effect in that, by forming the division surfaces 80 almost at the centers of the partition-use teeth 32, around which the coils 40 are not formed, linear motors may be manufactured that have different capacities and that are easily assembled without increasing the number of electrical-steel trimming dies.
(158) Preferred embodiments of the present invention have been described above; however, these embodiments are mere examples for describing the present invention. Therefore, the scope of the present invention is not limited to these embodiments. Various modifications are permissible within the scope and spirit of the present invention.