Self-powered generator, method of fabricating the same and piezoelectric enery-harvesting device using the generator
09929336 ยท 2018-03-27
Assignee
Inventors
- Hong Koo Baik (Seoul, KR)
- Jae Min Myong (Goyang si, KR)
- Woo Soon Jang (Seoul, KR)
- Tae Il Lee (Seoul, KR)
Cpc classification
H02N2/18
ELECTRICITY
H10N30/07
ELECTRICITY
H10N30/30
ELECTRICITY
Y10S977/948
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A self-powered generator is provided. The generator includes a piezoelectric nanorod member layer that includes a first layer; a second layer; and a plurality of piezoelectric nanorods disposed between the first and second layers. The piezoelectric nanorod is a biaxially-grown nanorod. When mechanical energy is applied from an outside, an upper half and a lower half of each of the plurality of piezoelectric nanorods generate piezoelectric potentials having opposite polarities, the upper half and the lower half being on both sides of a longitudinal axis along an axis perpendicular to the longitudinal axis.
Claims
1. A self-powered generator comprising a piezoelectric nanorod member layer that comprises: a first layer; a second layer; and a plurality of piezoelectric nanorods disposed between the first and second layers, wherein each of the plurality of piezoelectric nanorods is a biaxially-grown nanorod, wherein when mechanical energy is applied from an outside, an upper half and a lower half of each of the plurality of piezoelectric nanorods generate piezoelectric potentials having opposite polarities, the upper half and the lower half being on both sides of a longitudinal axis along an axis perpendicular to the longitudinal axis, and wherein the first and second layers are made of a dielectric material, which has a dielectric constant, is able to transfer the mechanical energy applied from the outside to the piezoelectric nanorods, and is able to transfer the piezoelectric potential generated from the plurality of piezoelectric nanorods to surfaces of the first and second layers, and wherein the first and second layers are flexible.
2. The self-powered generator according to claim 1, wherein the plurality of piezoelectric nanorods are arrayed unidirectionally between the first and second layers.
3. The self-powered generator according to claim 1, wherein the plurality of piezoelectric nanorods are arrayed such that a longitudinal direction thereof is parallel to a bending direction of the self-powered generator.
4. The self-powered generator according to claim 2, wherein the plurality of piezoelectric nanorods are arrayed unidirectionally to form a single layer between the first and second layers.
5. The self-powered generator according to claim 1, wherein the first and second layers are made of polydimethylsiloxane (PDMS).
6. The self-powered generator according to claim 1, wherein, the generator comprises a plurality of the piezoelectric nanorod member layers which are stacked one on another.
7. The self-powered generator according to claim 6, wherein a voltage and current generated from the generator increase as the number of the piezoelectric nanorod member layers increases.
8. A piezoelectric energy-harvesting device comprising: a piezoelectric nanorod member layer that comprises a first layer; a second layer; and a plurality of piezoelectric nanorods disposed between the first and second layers; and electrode layers formed on surfaces of the first and second layers, wherein each of the plurality of piezoelectric nanorods is a biaxially-grown nanorod, wherein when mechanical energy is applied from an outside, an upper half and a lower half of each of the plurality of piezoelectric nanorods generate piezoelectric potentials having opposite polarities, the upper half and the lower half being on both sides of a longitudinal axis along an axis perpendicular to the longitudinal axis, and wherein the first and second layers are made of a dielectric material, which has a dielectric constant, is able to transfer the mechanical energy applied from the outside to the piezoelectric nanorods, and is able to transfer the piezoelectric potential generated from the plurality of piezoelectric nanorods to surfaces of the first and second layers, and wherein the first and second layers are flexible.
9. The piezoelectric energy-harvesting device according to claim 8, wherein the plurality of piezoelectric nanorods are arrayed unidirectionally between the first and second layers.
10. The piezoelectric energy-harvesting device according to claim 9, wherein the plurality of piezoelectric nanorods are arrayed such that a longitudinal direction thereof is parallel to a bending direction of the piezoelectric energy-harvesting device.
11. The piezoelectric energy-harvesting device according to claim 8, wherein the plurality of piezoelectric nanorods are arrayed unidirectionally to form a single layer between the first and second layers.
12. The piezoelectric energy-harvesting device according to claim 8, further comprises a plurality of the piezoelectric nanorod member layers.
13. The piezoelectric energy-harvesting device according to claim 12, wherein a voltage and current generated from the generator increase as the number of the piezoelectric nanorod member layers increases.
14. The piezoelectric energy-harvesting device according to claim 12, wherein the plurality of piezoelectric nanorod member layers are connected in series.
15. The piezoelectric energy-harvesting device according to claim 8, wherein the plurality of biaxially grown piezoelectric nanorods are fabricated by hydrothermal synthesis.
16. The piezoelectric energy-harvesting device according to claim 8, wherein the first and second layers are made of PDMS.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The file of this patent contains at least one drawing executed in color. Copies of this patent with color drawing(s) will be provided by the Patent and Trademark Office upon request and payment of the necessary fee.
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DETAILED DESCRIPTION OF THE INVENTION
(9) Reference will now be made in detail to exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Herein, detailed descriptions of functions and components well known in the art will be omitted. Even if such descriptions are omitted, the constructions, functions and so on of a self-powered generator according to the present invention will be apparent to a person skilled in the art from the following description.
(10) As described in relation to the related art, the generator applicable to, for example, the skin of people must satisfy several conditions, such as a high mechanical stretchability, a small thickness, environmental compatibility and a large area. In addition, the generator is required to operate without a separate external power source such that it can be used for a variety of applications without specific restrictions.
(11) In order to satisfy such requirements, an aspect of the present invention provides a self-powered generator which includes biaxially-grown ZnO nanorods made of an environment-friendly piezoelectric nanomaterial and has a large fabrication area attributable to dry rubbing. Unlike the previous studies, the self-powered generator according to the present invention has a structure that does not have a separate substrate, is stretchable and bendable, and can be integrated into a variety of forms as required by specific applications.
(12) The self-powered generator according to this embodiment has a simple structure compared to the related-art approach, and an example of the structure of the self-powered generator is shown in
(13) The PDMS serves to firmly support the piezoelectric nanorods between first and second PDMS films. In addition, the PDMS is a dielectric material having a dielectric constant, and is flexible such that it can be attached to any region of a variety of objects, including a living organism of people, such as the skin or the heart, and clothes for people. However, the present invention is not limited to such PDMS materials, but any dielectric material having flexibility and a dielectric constant can be applied to the present invention. Specifically, the present invention can employ any dielectric material that has a dielectric constant and can transfer piezoelectric potential generated from a piezoelectric material. It is more preferable that the dielectric material is flexible so as to be attached to any object and can transfer external mechanical energy to the piezoelectric material without a significant loss. In consideration of such conditions, the PDMS is used in exemplary embodiments of the present invention.
(14) A description will be give blow of a process for fabricating the self-powered generator with reference to
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(16) A piece of velvet cloth to which the powders are to adhere was prepared, and PDMS (a matrix material for the SPAS) was stacked on a glass substrate, as shown in part b in
(17) By repeating this process several times, the SPAS consisting of a plurality of layers was produced, and the SPAS of seven layers is shown in part d of
(18) Piezoelectric Behaviors of Biaxially-Grown ZnO Nanorods
(19) In order to mimic the mechanical deformation of thin skin of the surface of a living organism, the inventors studied the SPAS when bent on a thick substrate. When the SPAS is bent, the PDMS matrix experiences transverse shear stress-strain and longitudinal tensile or compressive stress-strain (where the transverse direction is referred to as a direction in which the direction of alignment of nanorods is equal to the direction of bending, and longitudinal direction is referred to as a direction in which the direction of alignment of nanorods is perpendicular to the direction of bending.) Transversely-arrayed biaxially-grown ZnO nanorods also experience the same mechanical deformation. Theoretically, the tensile or compressive stress on the c-axis of ZnO nanorods does not generate piezoelectric polarization along the transversal direction. Instead, piezoelectric polarization is generated along the longitudinal direction, as shown in
(20) The inventors theoretically examined how biaxially-grown ZnO nanorods shown in
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(22) In order to experimentally verify the calculated results, a simple piezoelectric energy-harvesting devices was fabricated. A schematic circuit diagram of the piezoelectric energy-harvesting device is shown in
(23) When the bending direction was changed, different voltage outputs were obtained, as shown in of
(24) In addition, the polarity of piezoelectric potential generated by the SPAS was determined by a reverse connecting method, as shown in
(25) Power Modulating Strategies
(26) An important characteristic for the SPAS is to modulate output power so as to match power required for a sensor. One strategy for modulating the power of the SPAS is to stack single layers of piezoelectric biaxially-grown ZnO nanorods in a series, as shown in
(27) Another strategy for modulating the output voltage of the SPAS is to enlarge the active area of the parallel layers of piezoelectric biaxially-grown ZnO nanorods, as shown in
(28) Programmable Integration
(29) In order to achieve an output voltage and current as required, 12 pieces of SPAS were subjected to programmable integration, as shown in
(30) For series connection with each of the SPAS pieces, the output voltage was modulated to be about 0.63 V per each SPAS piece (16 mm.sup.2) while the current was maintained the same, as shown in
(31) Finally, eight SPAS pieces were integrated to convexly-bent positions on four human fingers wearing a nitrile rubber glove and bottom electrodes were provided at those positions in order to demonstrate practical applicability to living skin, as shown in 7e. An equivalent circuit diagram is also shown in
(32) As described above, the SPAS including biaxially-grown ZnO nanorods which are fabricated using the rapid dry rubbing process can be used as a power source of a sensor embedded in the artificial skin. The mechanism related to the in-plane mode of the piezoelectric action of bent biaxially-grown ZnO nanorods was investigated by theoretical calculation, and the output voltage and current was verified through various experimental measurements from the SPAS in the convexly bent environment. In addition, the strategies for modulating the output power of the SPAS were demonstrated, which can be achieved by multi-stacking the SPAS or enlarging the area of the SPAS. The programmable integration of the SPAS pieces according to the requirement for series and parallel connections was demonstrated at twelve convexly-bent positions on the plastic substrate and at eight positions on the four human fingers wearing the rubber glove. The output voltage and current from these SPAS arrays were successfully observed.
(33) Explanation of Experimental Procedures
(34) Chemicals
(35) Zinc nitrate hexahydrate (Zn(NO.sub.3).sub.2.6H.sub.2O, 99.0%), hexamethylenetetramine (HMTA, C.sub.6H.sub.12N.sub.4, 99+%) and anhydrous hexane were purchased from Aldrich. Zinc nitrate hexahydrate and HMTA were dissolved in deionized water under magnetic stirring for 30 minutes. Sylgard 184 PDMS (composed of prepolymer and curing agent) was purchased from Dow Corning Chemicals.
(36) Synthesis of ZnO Nanorods
(37) ZnO nanorods were prepared using hydrothermal synthesis. In this synthesis procedure, the inventors continuously added a Zn precursor solution into a hot HMTA solution using a syringe pump. In typical synthesis, two precursor solutions were prepared by separately dissolving 0.42 g zinc nitrate hexahydrate into 100 mL deionized water (at room temperature) and 0.24 g HMTA into 100 mL deionized water (at room temperature). The Zn precursor solution was injected continuously into the HMTA solution at a rate of 2 mL/h for 25 minutes using a syringe pump, with vigorous stirring at 85 C., and the process was completed after 5 minutes. After centrifugation, flocculated nanorods were isolated from supernatant, and washed three times with deionized water to remove unreacted Zn.sup.2+ and other ions. Final precipitate was dried at 80 C. and thermal annealed at 400 C. for 2 hours in a vacuum to improve crystallinity.
(38) Fabrication of SPAS
(39) In order to fabricate SPAS, a slide glass (55 cm.sup.2) spin-coated with a PEDOT:PSS layer (1 step: 500 rpm for 5 seconds, 2 step: 4000 rpm for 30 seconds) was used as a substrate. The PEDOT:PSS layer was used as an anti-adhesive layer between the PDMS and the substrate. Before the PDMS was used (with a curing agent at a ratio of 10:1), the PDMS and hexane were mixed at various ratios (PDMS to hexane ratios of 10:0, 7:3, 1:1 and 3:7) in order to control the thickness ratios of the PDMS. The PDMS and hexane mixtures were applied on the slide glass by spin coating at 3000 rpm for 30 seconds, and cured on a hot plate in the air at 85 C. for 30 minutes. After the coating, ZnO nanorods were arrayed in one direction as a film of nematic ZnO nanorods on the PDMS by rubbing with a piece of soft velvet cloth. Afterwards, a film of ZnO nanorods which are arrayed unidirectionally and stacked closely was made by repeating the coating of the PDMS and the rubbing of ZnO nanorods until an intended number of layers was obtained. Thereafter, Ag was deposited at a thickness of 200 nm on the top surface of the SPAS by thermal evaporation. Finally, conductive wires were connected to the Ag electrodes as leads for subsequent electrical measurement.
(40) Measurement of Characteristics
(41) The distribution of piezoelectric potential in biaxially-grown ZnO nanorods was calculated using COMSOL Multiphysics in a finite element method. The morphology and crystalline structure of ZnO nanorods were observed using JEOL JSM-7000F field emission SEM (FESEM, 15 kV). A voltage and current generated thereby was measured using a pico-ammeter (keithley, 6485) and an electrometer/high resistance meter (Keithley, 6517).
(42) Although the present invention has been described hereinabove with respect to the exemplary embodiments, it should be understood that the present invention is not limited to the foregoing embodiments.
(43) For instance, although biaxially-grown nanorods according to the foregoing embodiments have been described as being fabricated by hydrothermal synthesis, the present invention is not limited thereby. Although the hydrothermal synthesis is used to synthesize a large amount of nanorods, chemical vapor deposition (CVD) is also applicable in order to form a small amount of nanorods having high crystallinity.
(44) In addition, although the foregoing embodiment has been described with respect to an example in which the nanogenerator (NG) according to the preset invention is applied to the self-powered artificial skin (SPAS), this is merely for illustrative purposes. The applicability of the present invention is by no means limited to the SPAS.
(45) As set forth above, the foregoing embodiments can be made into various alterations and modifications without departing from the scope of the appended Claims, and all such alterations and modifications fall within the scope of the present invention. Therefore, the present invention shall be defined by only the claims and their equivalents.