Device and method for adjusting fuel supply advance angle of multi-cylinder diesel engine

Abstract

A device and method for adjusting a fuel supply advance angle of a multi-cylinder diesel engine includes a gear chamber, a connecting disc and a fuel pump, wherein the gear chamber and the connecting disc are in the diesel engine, and the fuel pump is at a left end surface outside the gear chamber. A main shaft end of the fuel pump extends into the gear chamber. A right end surface of the connecting disc connects to a timing gear. A right end surface of the timing gear has three penetrating circular-arc waist-shaped holes. Annular sizing blocks are arranged on the waist-shaped holes. A penetrating circular hole is at a tail end of the waist-shaped holes. The circular hole is provided with a T-shaped nut. A support screw is arranged in the T-shaped nut, and the screw head of the support screw is jacked against the annular sizing block.

Claims

1. A device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine, comprising a gear chamber, a connecting disc and a high-pressure fuel pump, the gear chamber and the connecting disc being assembled in the multi-cylinder diesel engine, the high-pressure fuel pump being arranged at a left end surface outside the gear chamber, and a main shaft end of the high-pressure fuel pump extending into the gear chamber and being fixedly connected to the connecting disc, wherein a right end surface of the connecting disc is fixedly connected to a timing gear of a fuel injection pump; a right end surface of the timing gear of the fuel injection pump is provided with three penetrating circular-arc waist-shaped holes that are away from the center and equally spaced along the circumference direction; annular sizing blocks are arranged on the waist-shaped holes; securing screws pass through the annular sizing blocks and the waist-shaped holes to fixedly connect the timing gear of the fuel injection pump to the right end surface of the connecting disc; a penetrating circular hole is arranged at a tail end of at least one waist-shaped hole of the circular-arc waist-shaped holes arranged on the right end surface of the timing gear of the fuel injection pump in a counterclockwise direction and away from the waist-shaped hole; the circular hole is provided with a T-shaped nut, and the axis of the T-shaped nut is in parallel with the end surface of the timing gear of the fuel injection pump; and a support screw is arranged in the T-shaped nut, and the screw head of the support screw is jacked against the annular sizing block.

2. The device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, wherein the connecting disc has a step-shaped disc structure, and the timing gear of the fuel injection pump is arranged on the step of the connecting disc.

3. The device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, wherein the radian of the waist-shaped holes is not greater than 30.

4. The device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, wherein a positioning blind hole for supporting the support screw is provided on the outer circumference of the annular sizing block.

5. The device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, wherein a locking nut is provided on the support screw.

6. The device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, wherein a counter bore is provided on a lower end surface of a penetrating circular hole formed on the end surface of the timing gear of the fuel injection pump.

7. An adjusting method applied by the device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine according to claim 1, the method comprising the following steps: (1) preparation before adjustment: removing a cylinder head cover and an advancer cover of the diesel engine, disconnecting a high-pressure fuel pipe joint of a first cylinder of the high-pressure fuel pump, and supplying fuel to the high-pressure fuel pump and exhausting gas; (2) setting of a fuel supply advance angle: rotating a crank pulley, observing that an intake valve and an exhaust valve of the diesel engine are in a closed state, and before a piston is pressed to reach the top dead center, keeping an advance angle index aligned with an advance angle pointer on the crank pulley at an angle specified in the specification of the diesel engine; (3) adjustment of a fuel supply start point of a first cylinder plunger of the high-pressure fuel pump: loosening the support screw and the securing screws on the timing gear of the fuel injection pump, locking the timing gear of the fuel injection pump by using a crankshaft timing gear, repeatedly swinging the main shaft of the high-pressure fuel pump by using a nut at the top of the main shaft of the high-pressure fuel pump, checking, at a fuel supply port of the high-pressure fuel pump, a fuel outlet start position of the first cylinder plunger when the main shaft of the high-pressure fuel pump rotates in a clockwise direction, and tightening the securing screws of the timing gear of the fuel injection pump after the position is determined; (4) checking of the fuel supply advance angle: repeatedly rotating the crank pulley before and after the fuel supply advance angle is reached, and checking, at the fuel supply port of the high-pressure fuel pump, the advance angle index corresponding to the advancer pointer on the crank pulley when the crank pulley rotates in a clockwise direction and the first cylinder plunger of the high-pressure fuel pump starts fuel outlet, the corresponding index being the fuel supply advance angle of the diesel engine; when the fuel supply advance angle is different from the angle set in Step (2), readjusting according to Step (3); and when the fuel supply advance angle is the same as the angle set in Step (2), supporting the support screw in the positioning hole of the annular sizing block, and locking the support screw by using the locking nut, thereby locking the fuel supply advance angle of the diesel engine; and (5) resetting: reinstalling and fixing the cylinder head cover and the advancer cover of the diesel engine, and reinstalling the high-pressure fuel pipe joint of the first cylinder of the high-pressure fuel pump onto the fuel supply port, such that the setting of the fuel supply advance angle is completed.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a view of an end surface of a gear chamber in a diesel engine according to the present invention;

(2) FIG. 2 is a cross-sectional view along A-A in FIG. 1, that is, a schematic view of the construction and assembly of the device according to the present invention;

(3) FIG. 3 is a view of a gear train in the gear chamber in FIG. 1;

(4) FIG. 4 is a cross-sectional view along B-B in FIG. 3; and

(5) FIG. 5 is a flowchart of a method according to the present invention.

(6) In the drawings: 1: Cylinder cover, 2: High-pressure fuel pump, 21: Pipe joint, 211: Fuel supply port, 22: Main shaft, 23: Key, 24: Nut, 3: Gear chamber, 31: Gear chamber cover, 311: Advance angle pointer, 32: Advancer cover, 4: Crank pulley, 41: Advance angle index, 5: Connecting disc, 6: Fuel injection pump timing gear, 61: Waist-shaped groove, 62: Securing screw, 63: Annular sizing block, 631: Positioning hole, 65: T-shaped nut, 66: Locking nut, 67: Support screw, 68: Circular hole, 681: Counter bore, 69: Retainer ring, 7: Crankshaft timing gear.

DETAILED DESCRIPTION OF THE INVENTION

(7) The present invention is further described below with reference to the accompanying drawings and embodiments.

(8) In order to make the objectives and technical solutions of the present invention clearer, the technical solutions of the present invention are clearly and completely described below with reference to the accompanying drawings and embodiments.

(9) The terms inner and outer in the present invention respectively refer to, relative to the device itself, the direction toward the interior of the device and the opposite direction, and are not intended to particularly limit the device and mechanism of the present invention.

(10) The terms left and right in the present invention respectively refer to, when a reader is facing the drawing, the left side of the reader and the right side of the reader, and are not intended to particularly limit the device and mechanism of the present invention.

(11) The term connection in the present invention may refer to direct connection between components or indirection connection between components by means of other components.

(12) The terms front and back in the present invention refer to, when a reader is facing the drawing, being close to the reader and being away from the reader, and are not intended to particularly limit the device of the present invention.

(13) As shown in FIGS. 2, 3 and 4, a device for adjusting a fuel supply advance angle of a multi-cylinder diesel engine includes a gear chamber 3, a timing gear 6 of a fuel injection pump, a connecting disc 5, securing screws 62, and a high-pressure fuel pump 2. The high-pressure fuel pump 2 is fixed on a left end surface outside the gear chamber 3. A main shaft end 22 of the high-pressure fuel pump 2 extends into the gear chamber 3 and is fixedly connected to the connecting disc 5 through a key 23 and a nut 24. An end surface of the timing gear 6 of the fuel injection pump is provided with three penetrating circular-arc waist-shaped holes 61 that are equally spaced along the circumference direction. Annular sizing blocks 63 are arranged on the waist-shaped holes 61. The securing screws 62 pass through the annular sizing blocks 63 and the waist-shaped holes 61 to fix the timing gear 6 of the fuel injection pump on a right end surface of the connecting disc 5. A penetrating circular hole 68 is arranged on an end of one of the waist-shaped holes 61 in a counterclockwise direction on the right end surface of the timing gear 6 of the fuel injection pump. A T-shaped nut 65 is inserted in the circular hole 68, and the axis of the nut hole is in parallel with the end surface of the timing gear 6 of the fuel injection pump. A support screw 67 supported on the annular sizing block 63 is arranged in the T-shaped nut 65.

(14) As shown in FIG. 4, a counter bore 681 is provided at an end of the circular hole 68 in which the T-shaped nut 65 is inserted, the T-shaped nut 65 is connected to the timing gear 6 of the fuel injection pump by using a retainer ring 69 in the counter bore 681, and the T-shaped nut 65 is rotatable about the axis of the circular hole 68. A positioning hole 631 is provided on the outer circumference of the annular sizing block 63, the support screw 67 is supported in the positioning hole 631 of the annular sizing block 63 and is locked by using a locking nut 66, whereby the fuel supply advance angle is locked.

(15) To achieve the above objective, the present invention adopts another technical solution as follows.

(16) As shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, and FIG. 5, an adjusting method applied by the device for adjusting a fuel supply advance angle of a diesel engine according to the present invention includes the following steps:

(17) 1. Preparation before adjustment: removing a cylinder head cover 1 and an advancer cover 32 of the diesel engine, disconnecting a high-pressure fuel pipe joint 21 of a first cylinder of the high-pressure fuel pump 2, and supplying fuel to the high-pressure fuel pump 2 and exhausting gas.

(18) 2. Setting of a fuel supply advance angle: rotating a crank pulley 4, observing that an intake valve and an exhaust valve of the diesel engine are in a closed state, and before a piston is pressed to reach the top dead center, aligning 23 indicated by an advance angle index 41 on the crank pulley 4 with an advancer pointer 311.

(19) 3. Adjustment of a fuel supply start point of a first cylinder plunger of the high-pressure fuel pump 2: loosening the support screw 67 and the securing screws 62 on the timing gear 6 of the fuel injection pump, locking the timing gear 6 of the fuel injection pump by using a crankshaft timing gear 7, repeatedly swinging the main shaft 22 of the high-pressure fuel pump by using a nut 24 at the top of the main shaft of the high-pressure fuel pump, checking, at a fuel supply port 211 of the high-pressure fuel pump, a fuel outlet start position of the first cylinder plunger when the main shaft 22 of the high-pressure fuel pump rotates in a clockwise direction, and tightening the securing screws 62 of the timing gear 6 of the fuel injection pump after the position is determined.

(20) 4. Checking of the fuel supply advance angle: repeatedly rotating the crank pulley 4 before and after the fuel supply advance angle is reached, and checking, at the fuel supply port 211, the advance angle index 41 corresponding to the advancer pointer 311 on the crank pulley 6 when the crank pulley 4 rotates in a clockwise direction and the first cylinder plunger of the high-pressure fuel pump 2 starts fuel outlet, the corresponding index being the fuel supply advance angle of the diesel engine; when the fuel supply advance angle is not 23, readjusting according to Step 3; and when the fuel supply advance angle is 23, supporting the support screw 67 in the positioning hole 631 of the annular sizing block 63, and locking the support screw 67 by using the locking nut 66, thereby locking the fuel supply advance angle of the diesel engine.

(21) 5. Resetting: reinstalling and fixing the cylinder head cover 1 and the advancer cover 32 of the diesel engine, and reinstalling the high-pressure fuel pipe joint 21 of the first cylinder of the high-pressure fuel pump onto the fuel supply port 211, such that the setting of the fuel supply advance angle is completed.

(22) The present invention may have other implementations in addition to the above embodiments. Any technical solution obtained by equivalent substitution or modification shall fall within the protection scope of the present invention.