Apparatus for supplying spout attachment bags
09926143 ยท 2018-03-27
Assignee
Inventors
Cpc classification
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65B51/00
PERFORMING OPERATIONS; TRANSPORTING
B65D47/06
PERFORMING OPERATIONS; TRANSPORTING
B31B70/006
PERFORMING OPERATIONS; TRANSPORTING
B31B70/022
PERFORMING OPERATIONS; TRANSPORTING
B31B2150/00
PERFORMING OPERATIONS; TRANSPORTING
B65G47/914
PERFORMING OPERATIONS; TRANSPORTING
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
B65G47/915
PERFORMING OPERATIONS; TRANSPORTING
B65G15/00
PERFORMING OPERATIONS; TRANSPORTING
B31B70/844
PERFORMING OPERATIONS; TRANSPORTING
B65B61/186
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B3/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/00
PERFORMING OPERATIONS; TRANSPORTING
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65G15/00
PERFORMING OPERATIONS; TRANSPORTING
B65B61/18
PERFORMING OPERATIONS; TRANSPORTING
B65G47/91
PERFORMING OPERATIONS; TRANSPORTING
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for supplying spout attachment bags including a first transfer device for transferring a spout attachment bag in a horizontal orientation, a positioning device for receiving and horizontally positioning the spout attachment bag transferred from the first transfer device, a second transfer device for transferring upward the spout attachment bag positioned by the positioning device and changing the spout attachment bag from the horizontal orientation to a vertical orientation so that the spout attachment opening faces upward and is horizontal, and a detection device. The position of the spout attachment opening on the positioning device is detected by the detection device and is compared to a preset reference position, so that any amount of deviation between the two positions is corrected, thus keeping the height positions of the spout attachment openings of the spout attachment bags changed to a vertical orientation steady.
Claims
1. An apparatus for supplying spout attachment bags for supplying a spout attachment apparatus with spout attachment bags each having a spout attachment opening in one corner thereof, said apparatus comprising: a positioning device for positioning a spout attachment bag at a specific position in a horizontal orientation in which a spout attachment opening of the spout attachment bag faces forward, a first transfer device for transferring the spout attachment bag, which is in a horizontal orientation and in which a spout attachment opening thereof is facing forward, to said positioning device, and a second transfer device for transferring upward the spout attachment bag positioned by said positioning device and, in a course of said transfer, changing the spout attachment bag from a horizontal orientation to a vertical orientation in which the spout attachment opening faces upward and is horizontal, wherein said positioning device is comprised of: a conveyor on which a supplied spout attachment bag is placed and which sends said bag forward, and a side edge stopper and a top edge stopper which are contacted by one side edge and a top edge flanking the spout attachment opening of the spout attachment bag, one vertical plane being set as a positioning reference plane, and said side edge stopper and said top edge stopper being disposed so that a perpendicular line passing through a center of the spout attachment opening of the spout attachment bag is located in said reference plane when the spout attachment bag has come into contact with said stoppers, said second transfer device is comprised of: an arm fixed to a rotary shaft which is provided horizontally, a driving source for rotating said rotary shaft and reciprocally swings said arm, and a suction member which is provided at a distal end of said arm and is moved within a plane parallel to said reference plane when said arm is swung, and when said arm is swung downward, said suction member picks up the spout attachment bag, and when said arm is swung upward, the spout attachment bag picked up by said suction member is raised and changed from a horizontal orientation to a vertical orientation; and said apparatus for supplying spout attachment bags is further comprised of: a detection device for sensing a position of the spout attachment opening of said bag positioned by said positioning device, and a control device for comparing a position of the spout attachment opening sensed by said detection device to a preset reference position, and for controlling operation of said driving source based on an amount of deviation between said two positions, said control device controlling the operation of said driving source to correct a position of a swing end of said arm that is swung upward, thus keeping steady a height position of the spout attachment opening of the spout attachment bag that is in a vertical orientation.
2. The apparatus for supplying spout attachment bags according to claim 1, wherein said suction member of said second transfer device is provided so that a suction face thereof faces outward in normal direction of a movement path of said suction member, and said positioning device is provided so as to be moved up and down, so that said positioning device is moved up when said arm of said second transfer device comes to a lower swing end thereof and said suction face of said suction member faces down, and then said positioning device is moved down; and when said positioning device is moved up, the positioned spout attachment bag is picked up by said suction member.
3. The apparatus for supplying spout attachment bags according to claim 1, wherein said first transfer device is comprised of: a support shaft which is disposed vertically, is moved up and down and rotated, and is moved reciprocally along a transfer direction of the spout attachment bag, and a suction member which is provided at a lower end of said support shaft with a suction face thereof facing down, and wherein a rotational axis of said support shaft is provided so as to be in said reference plane even during a reciprocal motion thereof, and said support shaft suction-holds, using said suction member, the spout attachment bag positioned in a horizontal orientation, lifts said bag upward, and then transfers the bag keeping the bag in a horizontal orientation, and then rotates the bag during the transfer, thus positioning a perpendicular line passing through the center of the spout attachment opening of the spout attachment bag in the reference plane.
4. The apparatus for supplying spout attachment bags according to claim 2, wherein said first transfer device is comprised of: a support shaft which is disposed vertically, is moved up and down and rotated, and is moved reciprocally along a transfer direction of the spout attachment bag, and a suction member which is provided at a lower end of said support shaft with a suction face thereof facing down, and wherein a rotational axis of said support shaft is provided so as to be in said reference plane even during a reciprocal motion thereof, and said support shaft suction-holds, using said suction member, the spout attachment bag positioned in a horizontal orientation, lifts said bag upward, and then transfers the bag keeping the bag in a horizontal orientation, and then rotates the bag during the transfer, thus positioning a perpendicular line passing through the center of the spout attachment opening of the spout attachment bag in the reference plane.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) An apparatus for supplying spout attachment bags according to the present invention will now be described in detail with reference to
(13) As shown in
(14) The conveyor magazine 15 itself is known (see Japanese Patent Application Laid-Open (Kokai) No. 2010-36913, for example); and as shown in
(15) The conveyor belt 18 includes pulleys 25 and 26, which are rotatably supported by left and right side plates 24 (only one side plate 24 is shown in
(16) The fast transfer device 22 is comprised of a drive box 28 that is installed on the box 17 and houses therein a drive mechanism (including an internal drive source (motor)), a pulley 29 that is connected to the drive mechanism inside the drive box 28 and rotated thereby, a free arm 31 that is pivotably attached to the drive box 28 and is concentric with the pulley 29, a pulley 32 that is attached to the distal end of the free arm 31, and a fast transfer belt 33 that is installed around the pulleys 29 and 32.
(17) In the conveyor magazine 15, numerous empty bags (an empty bag group) are stacked on the belts 27 so that their mouths are facing forward (to the left in
(18) When the uppermost bag in the empty bag group on the belts 27 comes into contact with the fast transfer belt 33, since the speed of the fast transfer belt 33 is set so as to be higher than the speed of the belts 27, one bag (the top bag in the stack) is separated and quickly fed forward, and then stopped to be positioned when its distal end (the top edge 4) comes into contact with the stopper 23.
(19) In the present invention, as described above, one vertical plane is set as a reference plane N. As shown in
(20) As seen from
(21) The rotary transfer mechanism 37 is comprised of a linear movement mechanism 38 that moves the support shaft 34 in a straight line horizontally, an elevating mechanism 39 that moves the support shaft 34 up and down, and a rotation mechanism 41 that rotates the support shaft 34. All of these are installed on a base 42.
(22) The linear movement mechanism 38 is comprised of a horizontal, linear lane 43 that is installed on the base 42, a sliding member 44 that slides forward and backward along a straight horizontal path on the lane 43, a ball screw mechanism (not shown) that is installed in the interior of the lane 43, and a drive source (servo motor) 46 that rotates a threaded shaft 45 of this ball screw mechanism. The reference numeral 47 is a ball screw nut having a built-in ball. The ball screw nut 47 is fixed to the sliding member 44.
(23) The elevating mechanism 39 includes a drive source (air cylinder) 48 that is installed on the sliding member 44.
(24) The rotation mechanism 41 is installed on an attachment plate 51 fixed to the upper end of a piston rod 49 of the air cylinder 48, and it includes a drive source (servo motor) 52, a reduction gear 53 that is linked to the servo motor 52, and an axial direction conversion device 54 that is linked to the reduction gear 53 and converts the direction of the rotational axis from horizontal to vertical. The support shaft 34 of the suction cups 36 is connected to the output shaft (not shown) of the axial direction conversion device 54.
(25) The operation of the servo motor 46, the air cylinder 48, and the servo motor 52 is controlled by a control device 55.
(26) In the conveyor magazine 15, when the spout attachment bag 1 comes into contact with and is thus positioned by the stopper 23, the support shaft 34 (and the suction cups 36) of the first transfer device 11 descends, the spout attachment bag 1 is picked up at its upper surface by the suction cups 36 and then raised. The bag is next linearly moved a specific distance forward (to the left in
(27) As seen from
(28) The rotational angle r at which the support shaft 34 (suction cups 36) rotates is set to be the same as the inclination angle of the spout attachment opening 2 of the spout attachment bag 1 (r=).
(29) By setting the rotational angle r of the suction cups 36 and the initial position of the rotational axis O as described above, when the support shaft 34 (suction cups 36) arrives at the movement end point, the spout attachment bag 1 that has been picked up by the suction cups 36 will be such that the perpendicular line M passing through the center of the spout attachment opening 2 is positioned in the reference plane N, and the spout attachment opening 2 is perpendicular to the reference plane N. The illustration on the left side of
(30) The positioning device 12 is as shown in
(31) A drive source (air cylinder, not shown) that moves the box 57 up and down is provided in the base 56.
(32) The conveyor 58 comprises rotary brushes 63 that are rotatably supported on the left and right side plates of the box 57 and a drive source (motor, not shown) that is installed in the box 57 and rotates the rotary brushes 63. The rotational axis of the rotary brushes 63 is set so as to be perpendicular to the reference plane N, and the tops of the rotary brushes 63 protrude upwardly from holes 64 opened in the upper plate 59. When the spout attachment bag 1 is placed on the rotary brushes 63, it is sent forward and parallel to the reference plane N, causing the spout attachment bag 1 is brought into contact with the stoppers 61 and 62. Rollers (such as rollers whose outer peripheral face is rubber or that are entirely made of rubber) can be used instead of the rotary brushes 63.
(33) The operation of the motor that rotates the rotary brushes 63 and the air cylinder that moves the box 57 up and down is controlled by a control device 55.
(34) When the support shaft 34 (suction cups 36) of the first transfer device 11 arrives at the movement end point, the spout attachment bag 1 reaches a position that is above the positioning device 12 (the transfer end point position) and is released from the suction cups 36 so as to be placed on the conveyor 58 (the rotary brushes 63). The bag 1 is thus conveyed a very short distance forward and is positioned when it comes into contact with the stoppers 61 and 62 as shown in
(35) The object to convey the spout attachment bag 1 by the conveyor 58 (or by the rotary brushes 63) is to cause the side edge 3 and the top edge 4 of the spout attachment bag 1 to contact the stoppers 61 and 62 and thus to accomplish the repositioning of the bag 1. Accordingly, there is no need for the conveyance distance to be long, and rather a shorter distance allows the spout attachment bag 1 to be positioned accurately and in a short time, which improves the overall processing capability of the supply apparatus of the present invention. Therefore, the movement end point position of the rotational axis O of the support shaft 34 (suction cups 36) is preferably set so that when the spout attachment bag 1 has arrived at the transfer end point position, the side edge 3 and the top edge 4 of the bag 1 are as close (short distance) as possible to the stoppers 61 and 62.
(36) As shown in
(37) The second transfer device 13 is, as seen from
(38) The second transfer device 13 is comprised of a revolving shaft 65 that is rotatably supported horizontally, a pair of arms 66 (see
(39) The revolving shaft 65 is horizontal and is perpendicular to the reference plane N, and the suction cups 67 are moved along an arc-shaped path in a plane that is parallel to the reference plane N when the arms 66 are made to swing. As shown in
(40) A detection device 69 is installed above the positioning device 12 as part of the supply apparatus of the present invention. The detection device 69 senses the position of the spout attachment opening 2 of the positioned spout attachment bag 1 in the reference plane N. Any of various kinds of detection device, such as those that make use of a laser or a CCD (Charge-Coupled Device), can be used as the detection device 69.
(41) The sensing signals of the detection device 69 are transmitted to the control device 55, and the control device 55 compares the sensed position of the spout attachment opening 2 to a preset reference position (see the reference position P0 shown in
(42) The operation of the positioning device 12 and the second transfer device 13 will be described below in step order with reference to
(43) In the positioning device 12, when a spout attachment bag 1 is positioned at a specific position by the stoppers 61 and 62 (see
(44) Then, the box 57 of the positioning device 12 is first raised (see
(45) Then, the servo motor 68 is operated to swing the arms 66 upward. When the pulse count generated by the rotary encoder, provided for the servo motor 68, reaches the corrected pulse count, the servo motor 68 is stopped, and thus the arms 66 are stopped in a position where they are substantially horizontal and facing forward (at the upper swing end) as seen from
(46) In this example, the operation (pulse count) of the servo motor 68 is set so that when the sensed position of the spout attachment opening 2 matches the reference position (or when there is zero deviation between the two positions), the arms 66 make a swing of 90 from the lower swing end to the upper swing end and are horizontal at the upper swing end (so that the spout attachment bag 1 held by the suction cups 67 is in a vertical orientation).
(47) Meanwhile, the relationship between the corrected pulse count and the amount of deviation between the two positions (the sensed position of the spout attachment opening of the bag and the reference position) is set so that when the arms 66 are stopped at the swing end, the height position of the spout attachment opening 2 will be constant, regardless of the amount of deviation between the two positions.
(48) Therefore, if the sensed position of the spout attachment opening 2 is ahead of (or is at an advanced position from) the reference position (or if the deviation between the two positions is positive), then the swing angle of the arms 66 from the lower swing end (unchanged) to the upper swing end is set slightly less than 90. If the sensed position of the spout attachment opening 2 is behind (or is at a receded position from) the reference position (if the deviation between the two positions is negative), then the swing angle of the arms 66 is set slightly more than 90. When there is deviation between the two positions (the sensed position of the spout attachment opening 2 and the reference position), the spout attachment bag 1 held by the suction cups 67 of the arms 66 that are stopped at the upper swing end will be in a substantially vertical orientation, although not in a vertical orientation in the strict sense. Nonetheless, such a substantially vertical orientation will not adversely affect the subsequent supply steps.
(49) The handover device 14 is disposed ahead of (or at an advanced position from) the second transfer device 13 (the advance position being on the left side in
(50) The chuck 71, being opened at the reception position, is in a standby mode (see
(51) An example of a spout attachment apparatus to which the bag supply apparatus according to the present invention is used for will now be described with reference to
(52) The spout attachment apparatus 75 shown in
(53) The rotary bag transfer device 76 has two sets of grippers 78 at constant-angle intervals (a total of 18 sets) around an intermittently rotating table 77. The grippers 78 are rotated intermittently at a constant angle along a circular movement path, stopping nine times during one rotation. They grip the supplied spout attachment bags 1, and then the gripped spout attachment bags 1 are subjected to various spout attachment steps by the various devices disposed at the stop positions.
(54) The first stop position of the grippers 78 (stop position I) is a stop position where the spout attachment bags 1 are supplied from the above-mentioned bag supply apparatus, and two of the bag supply apparatus are disposed in parallel near the stop position I (not shown in
(55) A printing device 81 is disposed near the second stop position (stop position II), and an opening device 82 is disposed near the third stop position (stop position III). A spout supply conveyor 83, a parts feeder 84, and a spout insertion and temporary sealing device 85 are disposed near the fourth stop position (stop position IV). In addition, a first sealing device 86 is disposed near the fifth stop position (stop position V), a second sealing device 87 is disposed near the sixth stop position (stop position VI), and a third sealing device 88 is disposed near the seventh stop position (stop position VII). A cooling device 89 is disposed near the eighth stop position (stop position VIII), and further a bag discharge device 91 and a conveyor 92 are disposed near the ninth stop position (stop position IX).
(56) The control device 55 is provided so that it controls not only the bag supply apparatus but all of the devices that make up the spout attachment apparatus 75.
(57) The manner of spout attachment performed by the spout attachment apparatus 75 will be described below with reference to
(58) As seen from
(59) At stop position IV, the spout insertion and temporary sealing device 85 is operated, so that a spout 94 is inserted into the center of the spout attachment opening 2 of the spout attachment bag 1 as shown in
(60) At stop positions V to VII, the sealing devices 86 to 88 are operated, so that the spout 94 is sealed to the films on both sides of the spout attachment bag 1 as shown in
(61) At stop position VIII, the cooling device 89 is operated, and the seals made as described above are cooled as shown in
(62) At stop position IX, the bag discharge device 91 is operated, so that each spout attachment bag 1 that has undergone the spout attachment step (and is thus equipped with a spout) is received from each of two sets of the grippers 78 (a total of two bags), and these bags are arranged in two rows on the conveyor 92. On the conveyor 92, later-discharged bags go under the earlier-discharged bags (see FIG. 7 of Japanese Patent Application Laid-Open (Kokai) No. H8-337217), and bag groups 1F comprised of numerous spout attached bags stack up in a state in which the bags are staggered in their width direction by about one-third the bag width. The conveyor 92 is the conveyor of a conveyor magazine that supplies the spout attached bags to a filling device (not shown), and the stacked bag groups 1F are supplied directly to the filling device.
(63) In the above example, the handover device 14 is installed as part of the apparatus for supplying the spout attachment bags 1. However, this handover device 14 is not essential. In such a case that no handover device 14 is provided, it can be designed so that when the arms 66 of the second transfer device 13 have reached their upper swing end, the spout attachment bags 1 held by the suction cups 67 is gripped by the grippers 78 of the spout attachment apparatus.
(64) Also, in the above description, although the filling of the spout attachment bags 1 with a liquid in the spout attachment apparatus is not described, it is also possible to perform the filling before or after the spout attachment step in the spout attachment apparatus. In that case, the spout attachment apparatus can be called a spout attachment and filling apparatus.