Multi-board mid-plane providing superior thermal performance, enhanced connector placement, and enhanced electrical signal trace routing channels
11617260 · 2023-03-28
Assignee
Inventors
- Ketan K. Patel (Campbell, CA, US)
- Sashi J. Vijayan (Austin, TX, US)
- Jeffrey H. Gruger (Addison, TX, US)
- Wen Tien Wang (New Taipei, TW)
- Po-Jen Huang (San Jose, CA, US)
- Shih-ming Wan (New Taipei, TW)
- Yi Chen Chang (New Taipei, TW)
- Chi Sheng Liu (New Taipei, TW)
Cpc classification
H05K1/0272
ELECTRICITY
International classification
Abstract
A multi-board mid-plane includes a disk backplane board (DBB) having a front side and a rear side. Venting holes are provided within the DBB extending between the front side of the DBB and the rear side of the DBB. The multi-board mid-plane also includes a controller backplane board (CBB) having a front side and a rear side. The front side of the CBB includes venting holes provided within the CBB extending between the front side of the CBB and the rear side of the CBB. A top fabric plane board (TFPB) and a bottom fabric plane board (BFPB) are provided for connecting the DBB with the CBB. A combination of the DBB and the CBB has a venting ratio that is equal to a lower of the venting ratio of the DBB and the venting ratio of the CBB.
Claims
1. A multi-board mid-plane, comprising: a disk backplane board (DBB) having a front side and a rear side, wherein the front side of the DBB includes slots for accommodating disk connectors and the rear side of the DBB includes slots for accommodating bridge connectors, and wherein venting holes are provided within the DBB extending between the front side of the DBB and the rear side of the DBB; a controller backplane board (CBB) having a front side and a rear side, wherein the front side of the CBB includes slots for accommodating controller connectors and the rear side of the CBB includes slots for accommodating bridge connectors, and wherein venting holes are provided within the CBB extending between the front side of the CBB and the rear side of the CBB; and a connector for connecting the DBB with the CBB, wherein a combination of the DBB and the CBB has a venting ratio that is equal to a lower of the venting ratio of the DBB and the venting ratio of the CBB.
2. The multi-board mid-plane of claim 1, wherein the connector for connecting the DBB with the CBB includes a top fabric plane board (TFPB) and a bottom fabric plane board (BFPB).
3. The multi-board mid-plane of claim 2, wherein the TFPB and the BFPB are provided between the DBB and the CBB adjacent to the rear side of the DBB and the rear side of the CBB.
4. The multi-board mid-plane of claim 2, wherein the DBB and the CBB are rigid.
5. The multi-board mid-plane of claim 4, wherein the TFPB and the BFPB are each less rigid than each of the DBB and the CBB.
6. The multi-board mid-plane of claim 1, wherein the bridge connectors for the CBB include bridge signal connectors.
7. The multi-board mid-plane of claim 2, wherein the TFPB and the BFPB each includes electrical signal trace routing channels.
8. The multi-board mid-plane of claim 1, wherein the venting ratio of the DBB is around 28.20%.
9. The multi-board mid-plane of claim 1, wherein the venting ratio of the CBB is around 36.90%.
10. The multi-board mid-plane of claim 1, wherein the venting ratio for the combination of the DBB and CBB is around 28.20%.
11. The multi-board mid-plane of claim 2, wherein the TFPB and the BFPB provide mechanical and electrical interfaces between the DBB and the CBB.
12. The multi-board mid-plane of claim 1, wherein the bridge connectors for the DBB include bridge signal connectors and bridge power connectors.
13. A method for assembling a multi-board mid-plane, comprising: attaching a bottom fabric plane board (BFPB) to a bottom row of bridge signal connectors of a controller backplane board (CBB), wherein the CBB has a front side and a rear side; providing venting holes within the CBB extending between the front side of the CBB and the rear side of the CBB; attaching a top fabric plane board (TFPB) to a top row of bridge signal connectors of the CBB; fitting a top row of bridge signal connectors, a top row of bridge power connectors, a bottom row of bridge signal connectors and a bottom row of bridge power connectors of a disk backplane board (DBB) onto the TFPB and the BFPB, wherein the DBB has a front side and a rear side; and providing venting holes within the DBB extending between the front side of the DBB and the rear side of the DBB, wherein a combination of the DBB and the CBB has a venting ratio that is equal to a lower of the venting ratio of the DBB and the venting ratio of the CBB.
14. The method for assembling the multi-board mid-plane of claim 13, further comprising: attaching controller connectors on the front side of the CBB opposite the rear side of the CBB where the bridge signal connectors are provided; and attaching disk connectors on the front side of the DBB opposite the rear side of the DBB where the bridge signal connectors and the bridge power connectors are provided.
15. The method for assembling the multi-board mid-plane of claim 14, wherein the TFPB and the BFPB are provided between the DBB and the CBB adjacent to the rear side of the DBB and the rear side of the CBB.
16. The method for assembling the multi-board mid-plane of claim 13, wherein the DBB and the CBB are rigid.
17. The method for assembling the multi-board mid-plane of claim 16, wherein the TFPB and the BFPB are each less rigid than each of the DBB and the CBB.
18. The method for assembling the multi-board mid-plane of claim 13, wherein the venting ratio for the combination of the DBB and the CBB is around 28.20%.
19. The method for assembling the multi-board mid-plane of claim 14, wherein the TFPB and the BFPB each includes electrical signal trace routing channels.
20. A multi-board mid-plane, comprising: a disk backplane board (DBB) having a front side and a rear side, wherein venting holes are provided within the DBB extending between the front side of the DBB and the rear side of the DBB; a controller backplane board (CBB) having a front side and a rear side, wherein venting holes are provided within the CBB extending between the front side of the CBB and the rear side of the CBB; and a top fabric plane board (TFPB) and a bottom fabric plane board (BFPB) for connecting the DBB with the CBB, wherein a combination of the DBB and the CBB has a venting ratio that is equal to a lower of the venting ratio of the DBB and the venting ratio of the CBB.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(15) In the appended figures, similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
DETAILED DESCRIPTION
(16) In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of various embodiments disclosed herein. It will be apparent, however, to one skilled in the art that various embodiments of the present disclosure may be practiced without some of these specific details. The ensuing description provides exemplary embodiments only and is not intended to limit the scope or applicability of the disclosure. Furthermore, to avoid unnecessarily obscuring the present disclosure, the preceding description omits a number of known structures and devices. This omission is not to be construed as a limitation of the scopes of the claims. Rather, the ensuing description of the exemplary embodiments will provide those skilled in the art with an enabling description for implementing an exemplary embodiment. It should however be appreciated that the present disclosure may be practiced in a variety of ways beyond the specific detail set forth herein.
(17) As used herein, the phrases “at least one,” “one or more,” “or,” and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C,” “at least one of A, B, or C,” “one or more of A, B, and C,” “one or more of A, B, or C,” “A, B, and/or C,” and “A, B, or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
(18) The term “a” or “an” entity refers to one or more of that entity. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. It is also to be noted that the terms “comprising,” “including,” and “having” can be used interchangeably.
(19) It shall be understood that the term “means” as used herein shall be given its broadest possible interpretation in accordance with 35 U.S.C., Section 112, Paragraph 6. Accordingly, a claim incorporating the term “means” shall cover all structures, materials, or acts set forth herein, and all of the equivalents thereof. Further, the structures, materials or acts and the equivalents thereof shall include all those described in the summary of the disclosure, brief description of the drawings, detailed description, abstract, and claims themselves.
(20) Various additional details of embodiments of the present disclosure will be described below with reference to the figures. While the flowcharts will be discussed and illustrated in relation to a particular sequence of events, it should be appreciated that changes, additions, and omissions to this sequence can occur without materially affecting the operation of the disclosed embodiments, configuration, and aspects.
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(26) The TFPB 504 includes a bridge power connector 512 and the BFPS 508 includes a bridge power connector 516. The DBB 300 and the CBB 400 are discussed in greater detail with
(27) According to embodiments of the present disclosure, the TFPB 504 and the BFPB 508 are also rigid boards. These rigid boards are oriented in the horizontal direction and are provided for bridging or interconnecting the DBB 300 and the CBB 400 together. Moreover, the TFPB 504 and the BFPB 508 provide mechanical and electrical interfaces between the DBB 300 and the CBB 400. As illustrated in
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(30) Although four bridge power connectors 332 are shown at top and bottom portions at substantially central locations of the rear side 350 of the DBB 300, fewer or more bridge power connectors 332 may be provided at the same locations as well as other locations on the rear side 350 of the DBB 300 of the multi-board mid-plane 500. For example, fewer or more bridge power connectors 332 may be provided at top and bottom end portions of the rear side 350 of the DBB 300 of the multi-board mid-plane 500, without departing from the spirit and scope of the present disclosure. According to one embodiment of the present disclosure, providing the bridge power connectors 332 at top and bottom portions at substantially central locations of the rear side 350 of the DBB 300 provides for easier power and ground-plane routing.
(31) As illustrated in
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(36) According to further embodiments of the present disclosure, the thermal performance of chassis components with the single-board mid-plane design compared with the multi-board mid-plane design shows that the multi-board mid-plane design has a higher thermal performance profile due to the improved venting ratio as discussed above.
(37) Tables 1 and 2 illustrated below provide a comparison between thermal performances for key components within a server computer or storage chassis using a single-board mid-plane design (Table 1) verses a multi-board mid-plane design (Table 2). Both designs consume the same vertical cross-sectional area within the chassis. Both the single-board mid-plane design and the multi-board mid-plane design are identical in mechanical structure and electrical operation. The operating conditions for both designs include a storage server with 2 central processing unit (CPU)s, 32 dual in-line memory module (DIMM)s, 24 NVMe® solid-state drive (SSD)s, 2 power supply unit (PSU)s and 10 fans. The designs were tested at an ambient temperature of less than 35° C.
(38) TABLE-US-00001 TABLE 1 Single-Board Mid-Plane Design Maximum Maximum Maximum Temperature Temperature Temperature Observed Margin Component (C.) (C.) (C.) Result CPU 0 89 103.20 −14.20 FAIL CPU 1 89 103.40 −14.40 FAIL DIMM (worst- 85 94.00 −9.00 FAIL case)
(39) TABLE-US-00002 TABLE 2 Multi-Board Mid-Plane Design Maximum Maximum Maximum Temperature Temperature Temperature Observed Margin Component (C.) (C.) (C.) Result CPU 0 89 87.60 1.40 PASS CPU 1 89 87.70 1.30 PASS DIMM (worst- 85 980.80 4.20 PASS case)
(40) As indicated by the results in Table 1 above, the single-board mid-plane design within the chassis results in negative temperature margins for the three key components, namely the CPU 0, the CPU 1, and the worst-case DIMM. This results in the single-board mid-plane design failing to meet thermal performance requirements. As indicated by the results in Table 2 above, the multi-board mid-plane design within the chassis results in positive temperature margins for the same key components, namely the CPU 0, the CPU 1 and the worst-case DIMM.
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(42) As further illustrated in
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(45) Method 800 may begin at START operation 804 and proceed to step 808, where the BFPB is attached to the bottom row of bridge signal connectors of the CBB. After the BFPB is attached to the bottom row of bridge signal connectors of the CBB at step 808, method 800 proceeds to step 812, where the TFPB is attached to the top row of bridge connectors of the CBB. After the TFPB is attached to the top row of the bridge connectors of the CBB at step 812, method 400 proceeds to step 816, where the top row of the bridge signal connector, the top row of the bridge power connector, the bottom row of the bridge signal connectors and the bottom row of the bridge power connector of the DBB are fitted onto the TFPB and the BFPB. After the top row of the bridge signal connectors, the top row of the bridge power connector, the bottom row of the bridge signal connectors and the bottom row of the bridge power connector of the DBB are fitted onto the TFPB and the BFPB at step 816, method 800 ends at END operation 820.
(46) The present disclosure, in various aspects, embodiments, and/or configurations, includes components, methods, processes, systems, and/or apparatus substantially as depicted and described herein, including various aspects, embodiments, configurations embodiments, sub-combinations, and/or subsets thereof. Those of skill in the art will understand how to make and use the disclosed aspects, embodiments, and/or configurations after understanding the present disclosure. The present disclosure, in various aspects, embodiments, and/or configurations, includes providing devices and processes in the absence of items not depicted and/or described herein or in various aspects, embodiments, and/or configurations hereof, including in the absence of such items as may have been used in previous devices or processes, e.g., for improving performance, achieving ease and\or reducing cost of implementation.
(47) The foregoing discussion has been presented for purposes of illustration and description. The foregoing is not intended to limit the disclosure to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the disclosure are grouped together in one or more aspects, embodiments, and/or configurations for the purpose of streamlining the disclosure. The features of the aspects, embodiments, and/or configurations of the disclosure may be combined in alternate aspects, embodiments, and/or configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the claims require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed aspect, embodiment, and/or configuration. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the disclosure.
(48) Moreover, though the description has included description of one or more aspects, embodiments, and/or configurations and certain variations and modifications, other variations, combinations, and modifications are within the scope of the disclosure, e.g., as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative aspects, embodiments, and/or configurations to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.