System and articles of interchangeably connectable pre-wired segments
09929524 ยท 2018-03-27
Inventors
Cpc classification
H01R33/94
ELECTRICITY
H01R13/703
ELECTRICITY
H01R33/06
ELECTRICITY
International classification
H01R24/00
ELECTRICITY
H01R33/06
ELECTRICITY
Abstract
Prewired, interchangeably connectible elements with mating electro-mechanical connectors for constructing a multitude of electrical apparatuses by forming load-bearing, electrical connections between the constituent elements thereof and a method of using such elements therefor.
Claims
1. An element for use in constructing an electrical system having at least one article, said article having at least two electrical contacts and a body, said element comprising: (i) a housing member having: a. a first surface; b. a second surface distal from said first surface; c. a first line extending through said housing member from said first surface to said second surface; and d. a third surface: i. extending from said first surface to said second surface; and ii. spaced from and not intersected by said first line; (ii) at least two electrical conductors internal of said third surface, each of said electrical conductors passing through said housing member along second and third lines extending generally along the path of said first line and electrically isolated from said third surface; and (iii) at least one coupling assembly affixed to at least one of said first and second surfaces having: a. means for structurally connecting said housing member of said element and said body of said article; b. means for detachably locking said housing member of said element to said body of said article; c. means for electrically connecting said electrical contacts of said article and said internal electrical conductors of said element; d. means for providing a load bearing connection between said housing member of said element and said body of said article in at least one direction of said element relative to said article; and e. means for arresting motion of said housing member of said element relative to said body of said article when said element is connected to said article.
2. The element of claim 1 wherein said body of said article comprises a telescoping coupling outer surface and said means for structurally connecting comprises a telescoping coupling inner surface of said coupling assembly of said element, said inner surface dimensionally sized to telescopingly engage with said outer surface.
3. The element of claim 1 wherein said body of said article comprises a telescoping coupling inner surface and said means for structurally connecting comprises a telescoping coupling outer surface of said coupling assembly of said element, said inner surface dimensionally sized to telescopingly engage with said outer surface.
4. The element of claim 1 wherein said body of said article comprises a collar and said means for detachably locking comprises an exterior surface of said coupling assembly with at least one coupling thread, said collar having an inner collar surface with at least one inner collar thread dimensionally sized to engage with said coupling thread.
5. The element of claim 1 wherein said body of said article comprises an exterior surface with at least one coupling thread and said means for detachably locking comprises a collar of said coupling assembly, said collar having an inner collar surface with at least one inner collar thread dimensionally sized to engage with said coupling thread.
6. The element of claim 1 wherein said body of said article comprises at least two receptacles, said receptacles electrically connected to said electrical contacts and said means for electrically connecting comprises at least two pins of said coupling assembly electrically connected to said electrical conductors of said element, said pins dimensionally sized to telescopingly engage with said receptacles.
7. The element of claim 1 wherein said body of said article comprises at least two pins, said pins electrically connected to said electrical contacts of said article and said means for electrically connecting comprises at least two receptacles of said coupling assembly, said receptacles electrically connected to said electrical conductors of said element, said pins dimensionally sized to telescopingly engage with said receptacles.
8. The element of claim 1 wherein said body of said article comprises a telescoping coupling outer surface and a collar, said collar having an inner collar surface with at least one inner collar thread and said means for providing a load bearing connection comprises: (i) a telescoping coupling inner surface of said coupling assembly of said element dimensionally sized to telescopingly engage with said outer surface of said article; and (ii) an exterior surface of said coupling assembly with at least one coupling thread, said inner collar thread dimensionally sized to engage with said coupling thread of said article.
9. The element of claim 1 wherein said body of said article comprises a telescoping coupling inner surface and an exterior surface with at least one coupling thread and said means for providing a load bearing connection comprises: (i) a telescoping coupling outer surface of said coupling assembly of said element dimensionally sized to telescopingly engage with said inner surface of said article; and (ii) a collar of said coupling assembly, said collar having an inner collar surface with at least one inner collar thread dimensionally sized to engage with said coupling thread of said article.
10. The element of claim 1 wherein said body of said article comprises a telescoping coupling outer surface and a collar, said collar having an inner collar surface with at least one inner collar thread and said means for arresting motion comprises: (i) a telescoping coupling inner surface of said coupling assembly of said element dimensionally sized to telescopingly engage with said outer surface of said article; and (ii) an exterior surface of said coupling assembly with at least one coupling thread, said inner collar thread dimensionally sized to engage with said coupling thread of said article.
11. The element of claim 1 wherein said body of said article comprises a telescoping coupling inner surface and an exterior surface with at least one coupling thread and said means for arresting motion comprises: (i) a telescoping coupling outer surface of said coupling assembly of said element dimensionally sized to telescopingly engage with said inner surface of said article; and (ii) a collar of said coupling assembly, said collar having an inner collar surface with at least one inner collar thread dimensionally sized to engage with said coupling thread of said article.
12. The element of claim 1 further comprising: (i) said housing member having: a. a fourth surface; b. a fourth line extending through said housing member from said fourth surface to said first line; and c. a fifth surface: i. extending from said fourth surface to said first line; and ii. spaced from and not intersected by said fourth line; (ii) at least third and fourth electrical conductors internal of said fifth surface, each of said third and fourth electrical conductors passing through said housing member along fifth and sixth lines extending generally along the path of said fourth line and electrically isolated from said exterior surface; (iii) a parallel electrical connection between said conductors internal of said third surface and said conductors internal of said fifth surface; and (iv) at least one coupling assembly affixed to said fourth surface.
13. The element of claim 1 further comprising at least one adaptor assembly capable of interfacing with a traditional electrical system with the electrical conductors of the adaptor assembly connected to the internal electrical conductors of the coupling assembly.
14. An apparatus comprising at least a first element and a second element: (i) said first element further comprising: a. a housing member having: i. a first surface; ii. a second surface distal from said first surface; iii. a first line extending through said housing member from said first surface to said second surface; and iv. a third surface: (a) extending from said first surface to said second surface; and (b) spaced from and not intersected by said first line; b. at least two electrical conductors internal of said third surface, each of said electrical conductors passing through said housing member along second and third lines extending generally along the path of said first line and electrically isolated from said third surface; and c. at least one coupling assembly affixed to at least one of said first and second surfaces; (ii) said second element further comprising: a. a second housing member having: i. a first surface; ii. a second surface distal from said first surface; iii. a first line extending through said housing member from said first surface to said second surface; and iv. a third surface: (a) extending from said first surface to said second surface; and (b) spaced from and not intersected by said first line; b. at least two electrical conductors internal of said third surface, each of said electrical conductors passing through said housing member along second and third lines extending generally along the path of said first line and electrically isolated from said third surface; and c. at least one coupling assembly affixed to at least one of said first and second surfaces; and (iii) means for: a. structurally connecting said housing member of said first element and said housing member of said second element; b. means for detachably locking said housing member of said first element to said housing member of said second element; c. means for electrically connecting said electrical conductors of said first element and said electrical conductors of said second element; d. means for providing a load bearing connection between said housing member of said first element and said housing member of said second element in at least one direction of said first element relative to said second element; and e. means for arresting motion of said housing member of said first element relative to said housing member of said second element when said first element is connected to said second element.
15. The apparatus of claim 14 wherein: (i) said body of said first element comprises a telescoping coupling inner surface; (ii) said body of said second element comprises a telescoping coupling outer surface; and (iii) said means for structurally connecting comprises said inner surface of said first element dimensionally sized to telescopingly engage with said outer surface of said second element.
16. The apparatus of claim 14 wherein: (i) said body of said first element comprises an exterior surface of said coupling assembly of said first element with at least one coupling thread; (ii) said body of said second element comprises a collar of said coupling assembly of said second element, said collar having an inner collar surface with at least one inner collar thread; and (iii) said means for detachably locking comprises said exterior surface of said first element dimensionally sized to engage with said inner collar thread of said second element.
17. The apparatus of claim 14 wherein: (i) said body of said first element comprises at least two pins of said coupling assembly of said first element electrically connected to said electrical conductors of said first element; (ii) said body of said second element comprises at least two receptacles, said receptacles electrically connected to said electrical conductors of said second element; and (iii) said means for electrically connecting comprises said pins of said first element dimensionally sized to telescopingly engage with said receptacles of said second element.
18. The apparatus of claim 14 wherein: (i) said body of said first element comprises a telescoping coupling inner surface and an exterior surface with at least one coupling thread; (ii) said body of said second element comprises a telescoping coupling outer surface and a collar, said collar having an inner collar surface with at least one inner collar thread; and (iii) said means for providing a load bearing connection comprises: a. said inner surface of said first element dimensionally sized to telescopingly engage with said outer surface of said second element; and b. said coupling thread of said first element dimensionally sized to engage with said inner collar thread of said second element.
19. The apparatus of claim 14 wherein: (i) said body of said first element comprises a telescoping coupling inner surface and an exterior surface with at least one coupling thread; (ii) said body of said second element comprises a telescoping coupling outer surface and a collar, said collar having an inner collar surface with at least one inner collar thread; and (iii) said means for arresting motion comprises: a. said inner surface of said first element dimensionally sized to telescopingly engage with said outer surface of said second element; and b. said coupling thread of said first element dimensionally sized to engage with said inner collar thread of said second element.
20. A method of constructing an electrical system comprising: (i) selecting at first element comprising: a. a first housing member having: i. a first surface; ii. a second surface distal from said first surface; iii. a first line extending through said housing member from said first surface to said second surface; and iv. a third surface: (a) extending from said first surface to said second surface; and (b) spaced from and not intersected by said first line; b. at least two electrical conductors internal of said third surface, each of said electrical conductors passing through said housing member along second and third lines extending generally along the path of said first line and electrically isolated from said third surface; and c. at least one coupling assembly affixed to at least one of said first and second surfaces having: i. a telescoping coupling inner surface; ii. an exterior surface with at least one coupling thread; and iii. at least two pins electrically connected to said electrical conductors of said first element; (ii) selecting a second element comprising: a. a second housing member having: i. a first surface; ii. a second surface distal from said first surface; iii. a first line extending through said housing member from said first surface to said second surface; and iv. a third surface: (a) extending from said first surface to said second surface; and (b) spaced from and not intersected by said first line; b. at least two electrical conductors internal of said third surface, each of said electrical conductors passing through said housing member along second and third lines extending generally along the path of said first line and electrically isolated from said third surface; and c. at least one coupling assembly affixed to at least one of said first and second surfaces having: i. a telescoping coupling outer surface; ii. a collar, said collar having an inner collar surface with at least one inner collar thread; and iii. at least two mating receptacles, said mating receptacles electrically connected to said electrical conductors of said second element; (iii) orienting said first and second elements such that the pins of said first element are in telescoping alignment with said mating receptacles of said second element; (iv) engaging said telescoping coupling inner surface of said first element with said telescoping coupling outer surface of said second element; and (v) engaging said coupling thread of said first element with said inner collar thread of said second element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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FIG. 1 DRAWING REFERENCE NUMBER KEY
(19) 100 Female Coupling Assembly 111 Telescoping Coupling Shaft 113 Female Electrical Receptacle 114 Female Electrical Contact 115 Coupling Groove 117 Female Flange 119 Female Flange Surface 121 Collar 123 Collar Lip 125 Inner Collar Surface 127 Inner Collar Threads 129 Female Wiring Pin 131 Coupling Shaft 133 Internal Female Wiring 135 Female Coupling Surface 137 Collar Hole 200 Male Coupling Assembly 211 Inner Male Coupling Surface 213 Male Electrical Pin 215 Coupling Tongue 217 Male Coupling Lip 219 Male Coupling Threads 221 Male Flange 223 Male Flange Surface 225 Male Wiring Pin 227 Internal Male Wiring 229 Male Shaft 231 Male Coupling Opening 232 Male Exterior Shaft Surface 300 Coupling Assembly
DETAILED DESCRIPTION OF THE INVENTION
(20) The present invention discloses a system of interchangeably connectible elements which are prewired and have mating electro-mechanical connectors.
(21) The Coupling Assembly 300 is comprised of a mating Female Coupling Assembly 100 and a Male Coupling Assembly 200.
(22) The Female Coupling Assembly 100 comprises a Coupling Shaft 131 attached to a Telescoping Coupling Shaft 111. In the preferred embodiment, the Telescoping Coupling Shaft 111 is formed out of an insulating material. A protruding Female Flange 117 defines the boundary between the Coupling Shaft 131 and the Telescoping Coupling Shaft 111. The Female Flange 117 has a Female Flange Surface 119 such that the plane of the Female Flange Surface 119 is perpendicular to the plane defined by the Telescoping Coupling Shaft 111. A Coupling Groove 115 extends along the cylindrical surface of the Telescoping Coupling Shaft 111. Two Female Electrical Receptacles 113 are formed within the Telescoping Coupling Shaft 111 and extend outward to the Female Coupling Surface 135. Inside each Female Electrical Receptacle 113 is a Female Electrical Contact 114. Each Female Electrical Receptacle 113 is connected to one of the Female Wiring Pins 129 by means of Internal Female Wiring 133. The Female Wiring Pins 129 extend outwards from the Coupling Shaft 131. A Collar 121 contains a Collar Hole 137 dimensionally sized such that the Collar Hole 137 is larger than the Coupling Shaft 131 but smaller than the Female Flange 117. In this way, the Collar 121 is able to slide along the length of the Coupling Shaft 131 until its motion is arrested by the Female Flange 117. The Collar 121 has an Inner Collar Surface 125 and a Collar Lip 123 such that the plane defined by the Collar Lip 123 is perpendicular to the plane defined by the Collar 121. Some degree of threading is formed in the Inner Collar Surface 125. In the preferred embodiment, this threading is in the form of Inner Collar Threads 127.
(23) The Male Coupling Assembly 200 is formed by a Male Shaft 229 having a Male Exterior Shaft Surface 232 and a Male Coupling Opening 231. Protruding out of the Male Shaft 229 is a Male Flange 221 such that the plane defined by the Male Flange 221 is perpendicular to the plane defined by the Male Shaft 229. The Male Coupling Opening 231 is dimensionally sized to telescopingly accommodate the Telescoping Coupling Shaft 111. One end of the Male Coupling Opening 231 is open to receive the Telescoping Coupling Shaft 111 while the other end is plugged by an Inner Male Coupling Surface 211. In the preferred embodiment, the Inner Male Coupling Surface 211 is formed out of an electrically insulating material. Extending outwardly from the Inner Male Coupling Surface 211 are two Male Electrical Pins 213. The Male Electrical Pins 213 are dimensionally sized to fit inside the Female Electrical Receptacles 113 of the Female Coupling Assembly 100. Each Male Electrical Pin 213 is connected to one of the Male Wiring Pins 225 by means of Internal Male Wiring 227. The Male Wiring Pins 225 extend outwards from the Male Coupling Shaft 131. A Coupling Tongue 215 also extends outwardly from the Inner Male Coupling Surface 211. The Coupling Tongue 215 is dimensionally sized to slide within the Coupling Groove 115 of the Female Coupling Assembly 100. Some portion of the Male Exterior Shaft Surface 232 contains some degree of threading. In the preferred embodiment, Male Coupling Threads 219 cover at least some portion of the Male Exterior Shaft Surface 232 between the Male Flange 221 and the Male Coupling Lip 217.
(24) The Female Coupling Assembly 100 detachably engages with the Male Coupling Assembly 200 to form the Coupling Assembly 300. In doing so, the Telescoping Coupling Shaft 111 slides into the Male Coupling Opening 231 such that the Coupling Tongue 215 of the Male Coupling Assembly 200 slides inside of the Coupling Groove 115 and such that the Male Electrical Pins 213 slide inside the Female Electrical Receptacles 113 and touch the Female Electrical Contacts 114. Thus, an unbroken electrical connection is formed from the Female Wiring Pins 129 through the Internal Female Wiring 133 and the Female Electrical Contacts 114 to the Male Wiring Pins 225 through the Male Internal Male Wiring 227 and the Male Electrical Pins 213.
(25) When the Female Coupling Assembly 100 and the Male Coupling Assembly 200 are engaged, the Female Flange Surface 119 and the Male Coupling Lip 217 align and frictionally engage one another. The Collar 121 may then be slid along the Coupling Shaft 131 and rotated such that the Inner Collar Threads 127 on the Female Coupling Assembly 100 screw onto the Male Coupling Threads 219 on the Male Coupling Assembly 200. The Collar 121, the Inner Collar Threads 127, the Male Coupling Threads 219 and the Male Flange 221 are all dimensionally sized such that the Male Flange 221 and the Collar Lip 123 frictionally engage one another at the same point in which the Collar 121 is arrested by the Female Flange Surface 119. In this way, the torque applied to the Collar 121 in screwing the Inner Collar Threads 127 onto the Male Coupling Threads 219 applies a force to amplify the frictional engagement between both: (i) the Female Flange Surface 119 and the Male Coupling Lip 217; and (ii) the Collar Lip 123 and the Male Flange Surface 223.
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