Dialysate supply device and blood dialyzing apparatus having the same
09925322 ยท 2018-03-27
Assignee
Inventors
Cpc classification
A61M2205/3341
HUMAN NECESSITIES
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2205/3337
HUMAN NECESSITIES
International classification
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D61/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a dialysate supply device and a blood dialyzing apparatus including the same. The dialysate supply device includes a flow controller controlling a dialysate flow, a supply pump supplying dialysate to a hemodialyzer, a recovery pump discharging dialysate from the hemodialyzer, a volume chamber storing dialysate, and a pressure-relief bypass maintaining dialysate pressure within a permissible range. The blood dialyzing apparatus includes the dialysate supply device, a blood tube, and a one-way valve disposed on the blood tube. The blood dialyzing apparatus can quickly change dialysate pressure in the hemodialyzer using the dialysate supply device having the flow controller, cylinder and piston, and increase mass transfer and hemodialysis efficiency. Also, the blood dialyzing apparatus may be miniaturized and lightened to provide a portable blood dialyzing apparatus because blood is transferred without using a blood pump.
Claims
1. A dialysate supply device supplying and discharging dialysate, the dialysate supply device comprising: a supply pump supplying dialysate to a hemodialyzer; a recovery pump discharging dialysate of the hemodialyzer; a flow controller controlling a dialysate flow through a first dialysate tube connected to the supply pump through which dialysate is supplied to the supply pump, a second dialysate tube connecting the supply pump and the hemodialyzer through which dialysate of the supply pump is supplied to the hemodialyzer, a third dialysate tube connecting the hemodialyzer and the recovery pump through which dialysate of the hemodialyzer is discharged to the recovery pump, and a fourth dialysate tube connected to the recovery pump through which dialysate of the recovery pump is discharged; and a volume chamber connected to any one of the third dialysate tube or the second dialysate tube to store dialysate, wherein the supply pump and the recovery pump each comprise: a cylinder-shaped chamber having an internal space; a piston reciprocally disposed inside the cylinder-shaped chamber; and a piston driver driving the piston, wherein the cylinder-shaped chambers of the supply pump and the recovery pump are simultaneously compressed or simultaneously expanded.
2. The dialysate supply device of claim 1, further comprising a balance or a flowmeter to measure an amount of dialysate supplied to the hemodialyzer and an amount of dialysate collected from the hemodialyzer.
3. The dialysate supply device of claim 2, comprising a pressure-relief bypass connecting between the third dialysate tube and the fourth dialysate tube, or connecting between the second dialysate tube and the first dialysate tube.
4. A dialysate supply device comprising: a supply pump supplying dialysate to a hemodialyzer; a recovery pump discharging dialysate of the hemodialyzer; a flow controller controlling a dialysate flow through a first dialysate tube connected to the supply pump through which dialysate is supplied to the supply pump, a second dialysate tube connecting the supply pump and the hemodialyzer through which dialysate of the supply pump is supplied to the hemodialyzer, a third dialysate tube connecting the hemodialyzer and the recovery pump through which dialysate of the hemodialyzer is discharged to the recovery pump, and a fourth dialysate tube connected to the recovery pump through which dialysate of the recovery pump is discharged; and a volume chamber connected to any one of the third dialysate tube or the second dialysate tube to store dialysate, wherein the supply pump and the recovery pump each comprise: a sac formed of a flexible material that contracts and relaxes; a sac pressurizing member compressing the sac to discharge dialysate out of the sac; and a sac pressurizing member driver providing a reciprocating movement force to the sac pressurizing member, wherein the sac of the supply pump and the sac of the recovery pump are repeated to be simultaneously compressed or simultaneously expanded.
5. The dialysate supply device of claim 4, further comprising a balance or a flowmeter to measure an amount of dialysate supplied to the hemodialyzer and an amount of dialysate collected from the hemodialyzer.
6. The dialysate supply device of claim 5, comprising a pressure-relief bypass connecting between the third dialysate tube and the fourth dialysate tube, or connecting between the second dialysate tube and the first dialysate tube.
7. A dialysate supply device comprising: a supply pump supplying dialysate to a hemodialyzer; a recovery pump discharging dialysate of the hemodialyzer; a flow controller controlling a dialysate flow through a first dialysate tube connected to the supply pump through which dialysate is supplied to the supply pump, a second dialysate tube connecting the supply pump and the hemodialyzer through which dialysate of the supply pump is supplied to the hemodialyzer, a third dialysate tube connecting the hemodialyzer and the recovery pump through which dialysate of the hemodialyzer is discharged to the recovery pump, and a fourth dialysate tube connected to the recovery pump through which dialysate of the recovery pump is discharged; and a volume chamber connected to any one of the third dialysate tube or the second dialysate tube to store dialysate, wherein the supply pump and the recovery pump each comprise: a reservoir storing dialysate; a roller transferring dialysate by compressing the dialysate tube; and a roller driver driving the roller, wherein the roller of the supply pump and the roller of the recovery pump rotate in a same direction.
8. The dialysate supply device of claim 7, further comprising a balance or a flowmeter to measure an amount of dialysate supplied to the hemodialyzer and an amount of dialysate collected from the hemodialyzer.
9. The dialysate supply device of claim 8, comprising a pressure-relief bypass connecting between the third dialysate tube and the fourth dialysate tube, or connecting between the second dialysate tube and the first dialysate tube.
10. The dialysate supply device of claim 3, wherein the pressure-relief bypass is opened or closed by at least one of a difference of pressures inside tubes to which opposite ends of the pressure-relief bypass are connected, a pressure of the third dialysate tube, a pressure of the second dialysate tube, or a TMP of the hemodialyzer.
11. The dialysate supply device of claim 1, wherein the flow controller comprises: a flow-blocking member; a support wall supporting at least one of the dialysate tubes compressed by the flow-blocking member; and a flow-blocking member driver driving the flow-blocking member.
12. The dialysate supply device of claim 1, wherein the flow controller comprises: a housing; a flow port disposed on an outer surface of the housing; a rotor disposed inside the housing to connect a flow passage between the flow ports; and a rotor driver driving the rotor.
13. The dialysate supply device of claim 12, wherein a flow path is disposed inside the rotor.
14. The dialysate supply device of claim 13, wherein the flow path has a fan shape extending outwardly from a middle portion of the rotor.
15. The dialysate supply device of claim 1, further comprising: an auxiliary effluent outflow tube connecting between the third dialysate tube and the fourth dialysate tube; and an auxiliary effluent pump disposed on the auxiliary effluent outflow tube to pull dialysate of the hemodialyzer.
16. The dialysate supply device of claim 1, further comprising a flowmeter to measure an amount of dialysate supplied to the hemodialyzer and an amount of dialysate collected from the hemodialyzer.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying drawings are included to provide a further understanding of the present invention, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present invention and, together with the description, serve to explain principles of the present invention. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(11) Hereinafter, a dialysate supply device and a blood dialyzing apparatus having the dialysate supply device according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
(12) In the following description of the present invention, the size, shape or the like of constituent elements illustrated in the drawings may be exaggerated or simplified for clarity and convenience of explanation. Also, the terms particularly defined taking into consideration the configurations and operations of the present invention may be changed based on the intentions of users or operators, or customs. These terms should be construed as meanings and concepts conforming to the technical spirit of the present invention based on the general context of this specification.
(13) As illustrated in
(14) Dialysate may be used in a form of a dialysate bag that is previously made or manufactured by adjusting pH and electrolyte concentration in the ultrapure water prepared through a water treatment system. The manufactured dialysate may be supplied to the hemodialyzer 20 through the supply pump 35 and the dialysate having passed through the hemodialyzer 20 may be discharged by the recovery pump 36. The dialysate tube may include a first dialysate tube 31 to supply dialysate to the supply pump, a second dialysate tube 32 to supply dialysate of the supply pump to the hemodialyzer, a third dialysate tube 33 to discharge dialysate of the hemodialyzer 20 to the recovery pump, and a fourth dialysate tube 34 to discard dialysate of the recovery pump. Also, the dialysate supply device 30 according to an embodiment of the present invention may further include a supply tank 16 storing dialysate and a recovery tank 17 collecting used dialysate. For example, the fresh dialysate can be stored in the supply tank 16 and then supplied to the hemodialyzer 20, and used dialysate having passed the hemodialyzer may be collected into the recovery tank 17. However, the dialysate can be supplied directly to the hemodialyzer 20 without being stored in the supply tank and the used dialysate can be directly discarded without being collected in the recover tank, thereby inhibiting contamination of dialysate.
(15) The flow controller 40 may open or block a dialysate flow through the first to fourth dialysate tube 31 to 34. Specifically, when two dialysate tubes among the four dialysate tubes are opened by the flow controller 40, other two dialysate tubes may be blocked. For example, when the first and third dialysate tubes 31 and 33 are blocked, the second and fourth dialysate tubes 32 and 34 are opened. Similarly, when the first and third dialysate tubes 31 and 33 are opened, the second and fourth dialysate tubes 32 and 34 are blocked.
(16) As shown in
(17) The flow-blocking member driver may include various structures that can apply a reciprocating movement force to the flow-blocking member 41. An exemplary flow-blocking member driver may include a cam for pushing the flow-blocking member 41 toward the support wall 42 supporting the dialysate tube and a motor for rotating the cam. When the flow-blocking member 41 compresses the dialysate tube due to the rotation of the cam, the flow passage therethrough may be blocked. When an external force by the cam is removed, the flow-blocking member 41 may detach from the dialysate tube, and the dialysate tube may be restored to the original state by its own elastic force, expanding the inside of the tube. Or, an eccentric cam connected to a motor may rotate and compress one side of the tube, and thus block the flow passage through the compressed tube. The cam further rotates such that an external force applied by the cam may be removed and the tube is restored to its original status, expanding the inside of the tube.
(18) Alternatively, the flow controller 40 may include a housing 43, a flow port 44 disposed on an outer surface of the housing, a rotor 45 disposed inside the housing and tightly attached into the inner surface of the housing 51 to connect a flow passage between flow ports 44, as illustrated in
(19) As shown in
(20) The supply pump 35 and the recovery pump 36 may include various structures that can transfer dialysate. As shown in
(21) When dialysate is transferred by the compression and expansion of the cylinder by the piston, the cylinder and piston may be modified into a sac 35c and 36c formed of a flexible material that can contract and expand and a sac pressurizing member 35d and 36d which can compress and expand the sac, respectively.
(22) Also, as shown in
(23) The reservoirs 35f and 36f stores dialysate. The exemplary reservoir includes a fluid bag formed of a flexible material that expands when dialysate flows in and contracts when the dialysate flows out. Also, a container made of a hard material may be used for the reservoir, such that the pressure inside the reservoir increases when dialysate flows in and decreases when dialysate flows out. The reservoirs may be modified into various structures that can store or discharge dialysate.
(24) In addition, as illustrated in
(25) Hereinafter, an operation of the dialysate supply device 30 according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
(26) As shown in
(27) On the other hand, as shown in
(28) When the cylinders 35a and 36a are expanded, a TMP of the hemodialyzer 20 has a positive (+) value and filtration occurs. On the contrary, when the cylinders are compressed, the TMP becomes a negative (?) value and backfiltration occurs. The TMP can be defined as a pressure difference between the blood pressure and dialysate passing through the hemodialyzer 20. Thus, a cycle of expansion and compression of the supply pump 35 and the recovery pump 36 configures a cycle of filtration and backfiltration, and in the hemodialysis using the dialysate supply device 30 according to an embodiment of the present invention, the cycle of filtration and backfiltration is repeated, removing water and waste products during filtration and supplementing lost water during backfiltration.
(29)
(30) On the other hand, as shown in
(31) When the rollers 35e and 36e rotate in a direction, the TMP of the hemodialyzer 20 becomes a positive (+) value and the filtration occurs. On the contrary, when the rollers 35e and 36e rotate in a reverse direction, the TMP becomes a negative (?) value and the backfiltration occurs. Thus, a cycle of rotation and reverse rotation of the rollers of the supply pump 35 and the recovery pump 36 configures a cycle of filtration and backfiltration.
(32) Here, the volume rate of filtration (QUF, ml/stroke) and backfiltration (QBF) may be calculated. The dialysate tubes 32 and 33 may have a fixed volume without being contracted or expanded despite the change in the pressure therein. The QUF and QBF may be expressed by an Equation (1) using a compression-expansion volume of the cylinder 36a of the recovery pump (Ve), a compression-expansion volume of the cylinder 35a of the supply pump (Vd), and a volume of the volume chamber 51 (Vc).
QUF=Ve?Vc,QBF=Vd?Vc(1)
(33) Here, in the case of the dialysate supply device 30 comprising the sac and sac pressurizing member, Vd and Ve may be the volumes of compression and expansion of the sacs, and for the dialysate supply device 30 comprising the roller and reservoir, Vd and Ve may represent the volumes of dialysate to be stored in the reservoir and to be discharged from the reservoir, respectively.
(34) Also, the number of compression and expansion per minute (cycle/minute) of the cylinder, or the number of rotation and reverse rotation of the roller may be appropriately controlled according to the prescription of dialysate flow rate that is required for the hemodialysis treatment. For example, in the hemodialysis treatment, assuming that blood and dialysate are prescribed to flow at the rate of 250 and 600 ml/min, respectively, and if the internal compression-expansion volume (Veda and Vet) of the cylinders 35a and 36a is 20 ml, the supply pump 35 and the recovery pump 36 need 30 compression-expansion cycles per minute. According to the Equation (1), the QUF and QBF may be controlled by the volume (Vc) of the volume chamber 51.
(35) Here, the dialysate can be transferred by the compression and expansion of the cylinder 35a and 36a by the piston 35b and 36b, the compression and expansion of the sac 35c and 36c by the sac pressurizing member 35d and 36d, or the rotation and reverse rotation of the roller 35e and 36e in substantially the same way, such that the dialysate pressure is regulated and the filtration and backfiltration occur. As such, hereinafter, the dialysate supply device 30 having the cylinder and piston will be principally described, which may be applied to the dialysate supply device including the sac and sac pressurizing member, or the dialysate supply device including the roller and reservoir in the same way.
(36) As described above, the dialysate pressure decreases when the cylinders 35a and 36a are expanded whereas it increases when the cylinders are compressed. When the dialysate pressure fluctuates, the dialysate supply device 30 according to an embodiment of the present invention may further include a pressure-relief bypass 52 which connects between the third dialysate tube 33 and the fourth dialysate tube 34, allowing the dialysate pressure to be maintained in a permissible range.
(37) When the pressure of the third dialysate tube 33, i.e., the dialysate pressure inside the hemodialyzer 20, increases above the permissible range, the dialysate of the hemodialyzer may be discharged to the recovery tank 17 through the pressure-relief bypass 52. On the contrary, when the dialysate pressure decreases below the permissible range, dialysate of the recovery tank may be supplemented to the hemodialyzer through the pressure-relief bypass 52. An exemplary pressure-relief bypass is illustrated in
(38) The pressure value that can open or close the pressure-relief bypass 52 is not limited to have a predetermined value, but may be dependent on the membrane of the hemodialyzer. In general, the hemodialyzer membrane has a limit of the TMP, e.g., a positive (+) value limit and a negative (?) value limit. Although the TMP limits depend on the kind of membrane that is used, it may approximately have an absolute value of 300 to 2,500 mmHg. When the pressure of the third dialysate tube decreases (approximately a pressure value between ?300 and ?2,500 mmHg), the dialysate of the recovery tank may be supplemented to the third dialysate tube through the pressure-relief bypass. In contrast, when the pressure of the third dialysate tube increases (approximately a pressure value between 300 and 2,500 mmHg), the dialysate of the third dialysate tube may be removed to the recovery tank 17 through the pressure-relief bypass 52. Thus, the pressure of dialysate flowing through the hemodialyzer can be maintained in the permissible range due to the pressure-relief bypass 52. The pressure-relief bypass 52 is not limited to connect between the third dialysate tube 33 and the fourth dialysate tube 34, but may be modified to connect between the first dialysate tube 31 and the second dialysate tube 32, which operation is substantially identical to that of the pressure-relief bypass 52 illustrated in
(39) In addition, the dialysate supply device 30 according to an embodiment of the present invention may additionally include a method to measure the amount of dialysate supplied to the hemodialyzer and the amount of dialysate collected from the hemodialyzer 20. For example, as shown in
(40) Hereinafter, the blood dialyzing apparatus 10 according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
(41) As shown in
(42) Also, the blood dialyzing apparatus 10 according to an embodiment of the present invention may additionally have an auxiliary dialysate tube connecting the third dialysate tube 33 and the fourth dialysate tube 34 and an auxiliary dialysate pump disposed on the auxiliary dialysate tube to additionally remove dialysate from the hemodialyzer. When the dialysate flows by the operation of the supply pump 35 and the recovery pump 36, water (e.g., dialysate) may be additionally removed from the hemodialyzer by the operation of the auxiliary dialysate pump.
(43) As shown in
(44) In this case, the transmembrane pressure (TMP) may be defined as the difference between a mean value of the hydraulic blood pressure at the blood inlet and outlet 23 and 24 and a mean value of the hydraulic dialysate pressure at the dialysate inlet and outlet 25 and 26. The TMP may be calculated in a different way, such as in consideration to an osmotic pressure as well as the hydraulic pressures of dialysate and blood. Or, it may be calculated by using any one of the hydraulic pressures at the blood inlet and outlet and any one of the hydraulic pressures at the dialysate inlet and outlet.
(45) The blood dialyzing apparatus 10 according to an embodiment of the present invention is not limited to the structure shown in
(46)
(47) Similarly, in the case of the blood dialyzing apparatus 10 in which the dialysate supply device 30 comprises the sac and sac pressurizing member or the roller and reservoir, blood may be supplied or returned to a patient through the blood tubes 11a and 11b during filtration and backfiltration, respectively, in substantially the same way as that shown in
(48) Accordingly, the dialysate supply device 30 according to an embodiment of the present invention can quickly change the dialysate pressure inside the hemodialyzer using the flow controller 40 opening or blocking dialysate flow and the supply and recovery pumps 35 and 36 which comprise the cylinder 35a and 36a and the piston 35b and 36b, the sac 35c and 36c and the sac pressurizing member 35d and 36d, or the roller 35e and 36e and the reservoir 35f and 36f. As a result, water exchange and mass transfer between blood and dialysate inside the hemodialyzer can be increased, thereby improving hemodialysis efficiency without increasing the size of the hemodialyzer or the flow rate of blood and dialysate. In addition, the blood dialyzing apparatus 10 according to an embodiment of the present invention transfers blood without using a blood pump, thereby allowing the blood dialyzing apparatus to be further miniaturized and lightened to thus provide a portable blood dialyzing apparatus.
(49) The embodiment of the present invention described above and illustrated in the drawings should not be construed as limiting the technical spirit of the present invention. The scope of the present invention should be defined as disclosed in the accompanying claims, and those skilled in the art will appreciate that various modifications, additions and substitutions are possible without departing from the scope and spirit of the invention.