Imaging system for processing a media
09928453 ยท 2018-03-27
Assignee
Inventors
Cpc classification
B65H23/28
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
H04N1/00779
ELECTRICITY
B65H2404/612
PERFORMING OPERATIONS; TRANSPORTING
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
G06K15/4065
PHYSICS
B65H23/048
PERFORMING OPERATIONS; TRANSPORTING
G05B11/42
PHYSICS
B65H2557/262
PERFORMING OPERATIONS; TRANSPORTING
International classification
G06K15/00
PHYSICS
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
H04N1/00
ELECTRICITY
G05B11/42
PHYSICS
Abstract
An imaging system includes an imaging station, an actuator for driving a medium roller for controllably displacing the medium along a media transport path, and a controller assembly. The controller assembly includes a sensor device for generating a position signal and a processor for processing the position signal. The actuator is actuated in response to an actuation command from the controller assembly, which actuation command is derivable from a feedback component and a feedforward component. The feedback component is based on a position error. The processor is further arranged for determining a time dependent status parameter, which status parameter represents a status of the medium on the medium roller. The processor is further arranged for deriving an actuation command estimate based on the status parameter, and wherein the feedforward component includes the actuation command estimate.
Claims
1. An imaging system for processing a medium supplied from a medium roller, comprising: a media transport path; an imaging station arranged along said media transport path; an actuator configured to drive the medium roller for controllably displacing the medium in steps along the media transport path relative to said imaging station; and a controller assembly, wherein the controller assembly comprises: a sensor device configured to generate a position signal representing a position of the medium along the transport path; and a processor configured to process the position signal, wherein in operation, the actuator is actuated in response to an actuation command generated by the controller assembly, the actuation command being derivable from a feedback component for correcting incidental deviations in a behavior of the medium roller and a feedforward component, wherein the feedback component is based on a position error being the difference between a position setpoint and the position signal, wherein the feedforward component comprises an actuation command estimate derived by the processor from a time dependent status parameter, the time dependent status parameter representing an inertia of the medium on the medium roller and being derived by the processor from the position signal and the actuation command, and wherein during operation the processor is configured to continually fit the time dependent status parameter to the amount of medium on the medium roller.
2. The imaging system according to claim 1, wherein, when in use, the processor is configured to recursively determine the status parameter based on a previously determined value of the status parameter and a correction factor based on a difference between the sensed position of the medium and the desired position of the medium.
3. The imaging system according to claim 1, wherein the processor is further arranged for deriving the actuation command estimate from the status parameter and the position setpoint.
4. The imaging system according to claim 1, wherein the processor is further configured to determine the status parameter based on the position signal and a command error signal, the command error signal being the difference between the actuation command and the actuation command estimate.
5. The imaging system according to claim 1, wherein the controller assembly further comprises a memory arranged for storing a status parameter, and wherein the processor is configured to determine a subsequent status parameter from the status parameter stored on the memory.
6. The imaging system according to claim 1, wherein the processor configured to derive the actuation command estimate from a time derivative of the position setpoint.
7. The imaging system according to claim 6, wherein the processor configured to determine a setpoint velocity, a setpoint acceleration, and a setpoint jerk from the position setpoint, and to determine a velocity status parameter, an acceleration status parameter, and a jerk status parameter.
8. The imaging system according to claim 1, wherein the controller assembly and the actuator are arranged for stepwise driving the medium roller, and wherein the processor is configured to determine a displacement of the medium per step based on the position signal.
9. The imaging system according to claim 1, wherein the controller assembly further comprises a repetitive controller configured to model the eccentricity of the medium roller based on the position signal and to adjust the actuation command in correspondence to the eccentricity of the medium roller.
10. The imaging system according to claim 1, wherein the sensor device further comprises an observer configured to sense the angular position of the medium roll.
11. The imaging system according to claim 1, further comprising transport pinch rollers positioned upstream of the medium roller, and a passive buffer device positioned along the transport path between the medium roller and the transport pinch rollers for engaging the medium.
12. The imaging system according to claim 11, wherein the sensor device comprises a tension sensor configured to sense the position of the passive buffer.
13. The imaging system according to claim 1, wherein the processor is further configured to derive an actuation command estimate by means of an inverted model system of the imaging system, the inverted model system comprising the status parameter.
14. A method for actuating a medium roller in an imaging system, the imaging system comprising a media transport path and an imaging station arranged along said media transport path, the method comprising the steps of: inputting a position setpoint for positioning the medium roller at a predefined angular position; generating a first actuation command for actuating the medium roller based on the position setpoint; sensing an angular position of the medium roller; determining a feedback component based on a position error signal based on the difference between the position setpoint and the position signal for correcting incidental deviations in a behavior of the medium roller; deriving a feedforward component from the position setpoint; generating a second actuation command from the feedback component and the feedforward component; deriving a time dependent status parameter, the time dependent status parameter representing an inertia of the medium on the medium roller and being derived from the position signal and the first actuation command; and continually fitting the time dependent status parameter to the amount of medium on the medium roller during operation, wherein the step of determining the feedforward component further comprises the step of deriving an actuation command estimate from the time dependent status parameter and the position setpoint.
15. The method according to claim 14, further comprising the step of: deriving the feedforward component from the position signal sensed after actuating the medium roller by means of the first actuation command; and determining the actuation command estimate from said position signal by means of an adaptive feedforward algorithm, the adaptive feedforward algorithm comprising an inverted model system of the imaging system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
(9) A schematic drawing of the imaging system 1 according to the present invention is shown in
(10) The medium 3 is advanced stepwise below the print head 9, which print head 9 swath-wise applies an image to the surface of the medium 3. Any inaccuracies originating from the step of medium roller 2 will cause the buffer 7 to be displaced with respect to the transport path P. This changes the tension in the medium 3, and affects the medium 3 positioning below the print head 9. This results in a decrease in print quality as the consecutively applied swaths are not properly aligned with respect to one another.
(11) The position of the buffer 7 with respect to the transport path is a measure for the tension in the unspooled medium 3b. The sensor device 5 may comprise a tension sensor 7a arranged for sensing the position of the passive buffer 7 and determining the tension in the medium 3 from said position. It is preferred that the controller assembly 10 is arranged for maintaining a substantially constant position of the buffer 7 to ensure accurate positioning of the unspooled medium 3b.
(12) The actuator 4 is provided for driving the medium roller 2. The actuator 4 is preferably an electric motor, especially an electric DC motor, arranged for stepwise rotating the medium roller over an angle based on an input signal or actuation command u. The input or actuation command u for the motor 4 is generally a voltage applied to the electric roll motor 4. A voltage is applied to a pinch motor (not shown) for driving the transport pinch roller 8. In an embodiment, the actuation command u is used for driving the pinch roller 8, such that the web 3 is advanced by means of the pinch roller 8. The actuator for driving the medium roller 2 is then formed by the motor for driving the pinch roller 8. When stepping (i.e. when advancing the medium 3 stepwise), the pinch roller 8 is driven such that there is a constant tension between the pinch roller 8 and the medium roller 2. As explained above, said tension may be determined by means of a tension sensor 7a. This gives a fixed relation between the input voltages for the motors for the transport pinch roller 8 and the medium roller 2. Thus, a further input voltage or further actuation command for the motor for the transport pinch 8 may be determined from the actuation command u or the input voltage for the medium roller motor 4 via said relation. The imaging system 1 in
(13) The controller assembly 10 comprises a sensor device 5, the output of which is applied for controlling the roll actuator 4. The sensor device in
(14)
(15) A position setpoint Sp is used as input on the left hand side of
(16) A controller assembly according to the present invention is depicted in detailed form in
(17) In
(18) On the bottom right side of
(19) The position error e represents a deviation between the desired position of the medium 3 and the actual position of the medium 3 as determined by the sensor device 5. This position error is input to the feedback controller C for generating the feedback component u.sub.fb of the actuation command u. In an embodiment, the feedback filter C comprises a proportional component acting on the magnitude of the error signal and a derivative component acting on the rate of change of the error signal e. The resulting feedback component u.sub.fb will result in a fast correction of incidental disturbances, while the derivative component introduces enough damping to the controlled system to overcome problems due to overshoot. In imaging systems, it is undesired to oscillate a media during positioning thereof and the media should be in the correct position within a relatively small amount of time. Preferably, the feedback controller C comprises a P, PI, PID, ID, or PD controller. It will be appreciated that the feedback controller C in
(20) The controller assembly 10 further comprises a processor 11, which has at least two main functions, namely determining the status parameters 1, 2, 3 and deriving the feedforward component u.sub.ff formed by the actuation command estimate . First, the processor 11 is arranged for determining the one or more time dependent status parameters 1, 2, 3, preferably by means of a status parameter determination algorithm 11a. The status parameters 1, 2, 3 are arranged to represent a status of the unspooled medium 3b on the medium roller 2. In
(21) The status parameters 1, 2, 3 are derived by means of the status parameter determination algorithm 11a. The algorithm 11a applies as inputs the position signal y and the actuation command u. The position signal y may in a preferred embodiment be converted into the roller orientation signal z by means of the observer 5a. Also, both signals y, z may be used. The actuation command u may in another embodiment be processed into a command error c, as will be discussed further on. The status parameter 1, 2, 3 represents the current status of the medium 3a on the medium roller 2. Since the parameters 1, 2, 3 are continuously adjusted and updated to reflect the present amount of medium 3a on the medium roller 2, the status parameter 1, 2, 3 may be considered to form an accurate model representation or system of the medium 3a and the medium roller 2. The status parameter determination algorithm 11a may for example be arranged to obtain the status parameters 1, 2, 3 from data formed by or based on one or more of the signals y, u, , , and/or z from sensors 4a, 5, 5a, 7a. The processor 11 is then arranged to analyze said data to determine the status parameters 1, 2, 3, for example by fitting the data to a model system or curve. Preferably, the processor 11 applies a recursive least squares algorithm 11a to recursively determine the status parameters 1, 2, 3. A recursive algorithm 11a has the advantage that computation time is reduced and the status parameters 1, 2, 3 may be determined with great accuracy within the time between two consecutive advancement steps. A further advantage of the recursive algorithm 11a is that it requires relatively little processor power, such that a cheap and/or simple processor 11 may be used. The status parameters 1, 2, 3 may be stored on the memory M for use in the algorithm 11a, for example by recursively determining a status parameters 1, 2, 3 from a previously determined status parameter 1, 2, 3 stored on the memory M. The memory M may further store information or data related to the position setpoint Sp, actuation command u, actuation command estimate , position signal y, and/or the roller orientation signal z. In a preferred embodiment, the algorithm 11a is a recursive least squares (RLS) algorithm, which advantageously provides for a rapid and efficient determination of the status parameters 1, 2, 3, as well as a fast convergence of said parameters 1, 2, 3 during the start-up phase of the printing process. Furthermore, the algorithm according to the present invention, specifically said RLS algorithm, is especially well suited for printing processing wherein step sizes are varied, as well as for processes wherein operational parameters such as the inertia of the medium roll 3a vary significantly. This a great advantage of the present invention over iterative learning control (ILC), since ILC is unable to cope properly with said varying step sizes and system parameters. Furthermore, ILC requires a number of ILC circuits specifically designed to a specific system, whereas the algorithm according to the present invention may be applied by means of a processor 11. Thereby, the present invention is easy and cheap to implement.
(22) The actuation command u, which may for example be an input voltage V for driving the electric medium roll motor 4, comprises a feedback and feedforward component u.sub.fb, u.sub.ff. The status parameters 1, 2, 3 are applied by the processor 11 for determining the feedforward component u.sub.ff. In
Example 1
(23) The controller assembly 10 in
(24)
(25) Thus, the adaptive feedforward algorithm 11b generates an actuation command estimate , which in
(26) The adaptive feedforward algorithm 11b is schematically illustrated in the block diagram in
(27) To rapidly and accurately determine the status parameters 1, 2, 3, the controller assembly 10 according to the present invention applies a recursive least squares algorithm 11a. By minimizing the command error E between the actuation command u input to the actuator 4 and the actuation command estimate determined by the processor 11, the status parameters 1, 2, 3 are adjusted until the actuation command estimate accurately corrects the actuation command u to bring the medium 3 to a desired position. To this end, the algorithm 11a aims to minimize a cost-function, as defined by:
(28)
(29) Wherein V(t) is the input voltage of the roller motor 4, and t may be the time or iteration number, corresponding, e.g. to the number of the current advancement step. , is a forgetting factor, generally smaller than 1, which allows the algorithm to weigh new measurements with regards to older ones. From
(t)=u(t){circumflex over (u)}(t)
{circumflex over (u)}(t)=(t).sup.T{circumflex over ()}(t)
(30) Wherein {circumflex over ()}(t) is a vector comprising the status parameters 1, 2, 3 at time t, while (t) is a vector comprising the measured signals y:
(31)
(32) The position signal y here preferably comprises a tension signal from the buffer encoder 7a, an angular signal from the roll-motor encoder 4a, and/or a position signal from the wheel encoder 5. Then, by setting the first derivative of V(t) equal to 0,
(33)
(34) the algorithm becomes:
(35)
(36) Where, F determines the step-size and is also recursively updated. Note that if (t)=0, then F will be unstable, because .sub.1<1. Therefore an enable matrix Q(t) is used. This is a diagonal matrix with a one for the parameter to be updated and a zero for the parameter that needs to stay the same. For instance when only .sub.1 and .sub.3 need to be updated this matrix may be:
(37)
(38) A matrix W is used to replace 1/.sub.1 in the update of F. W is defined as:
(39)
(40) The algorithm then becomes:
(41)
(42) To analyze the stability of the recursive least squares algorithm 11a passivity (hyperstability) or Lyapunov functions can be used. Tuning of the algorithm 11a can be done by choosing values for .sub.1 and F(0). .sub.1 is typically chosen between 0.85 and 1, and determines the weight on the older measurements. High values for .sub.1 averages zero mean noise better, while lower values will enhance convergence speed. For the imaging system 1, .sub.1=0.999 is preferably selected, as this reduces the effect of noise and the parameters follow the slowly time varying system well. F(0) is usually chosen as a diagonal matrix. The values on the diagonal reflect on the prior information about the optimal values for .
Example 2
(43) In
(44)
(45) The controller assembly 110 in
(46)
(47) and also by:
(48)
(49) The algorithm may apply a plant model to filter the step error from the cyclic disturbance (
u[k]={circumflex over (P)}{circumflex over ()}.sub.l[k]P(.sub.l[k]+d[k])
The model is correct for at least low frequencies, such that an actuation signal u[k] where the step-error is partially present, but will not drift away at low frequencies, and the cyclic disturbance is not affected by the step-error. The output u[k] can now be written as:
u[k]=H.sup.T+w[k]
(50) Where H.sup.T represents the cyclic disturbance caused by the roll 2, 3. H contains the base functions, and is for example the frequency of the roll 2:
(51)
(52) is the linear combination of base functions. This determines the phase and amplitude of the disturbance. w[k] is a signal that includes the residual step-error, noise and higher harmonics not included in H. The buffer 7 or the encoder wheel 5 can be used for measuring the cyclic disturbance. The encoder wheel 5 may be used, to form a more accurate model for the encoder 5. The repetitive controller 12 further uses a projection algorithm to find the parameters. Here, H contains the base functions. The block g is a summation multiplied by a constant gain g. The position error e[k] may be written as:
e[k]=H.sup.T{circumflex over ()}[k]H.sup.T+w[k]=H.sup.T{circumflex over ()}[k]+w[k]
(53) Where {tilde over ()}[k] is an error between the parameter and {circumflex over ()}[k]. {circumflex over ()}[k+1] may then be written as:
{circumflex over ()}[k+1]={circumflex over ()}[k]gHe[k]
(54) Which may be rewritten to:
{tilde over ()}[k+1]=(IgHH.sup.T){tilde over ()}[k]gHw[k]
(55) The parameters will converge monotonic if:
(56) Where
(57) Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
(58) It will also be appreciated that in this document the terms comprise, comprising, include, including, contain, containing, have, having, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms a and an used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms first, second, third, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
(59) The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.