Acoustic wave device and acoustic wave module including the same
11489509 ยท 2022-11-01
Assignee
Inventors
Cpc classification
H03H9/25
ELECTRICITY
H03H9/1092
ELECTRICITY
H03H9/02992
ELECTRICITY
International classification
H03H9/25
ELECTRICITY
Abstract
An acoustic wave device includes a piezoelectric substrate, functional elements, an outer peripheral support layer, a cover portion, and a protective layer covering the cover portion. A hollow space is defined by the piezoelectric substrate, the outer peripheral support layer, and the cover portion, and the functional elements are disposed in the hollow space. The acoustic wave device further includes an under bump metal layer, a wiring pattern, and a through-electrode that connects these elements. In the protective layer, a through-hole to be filled with a conductor to electrically connect a solder ball and the under bump metal layer is provided. The outer peripheral support layer includes a protruding portion protruding to the hollow space. When the acoustic wave device is seen in plan view, at least a portion of the through-hole overlaps the hollow space, and an end portion of the protruding portion overlaps an inner region of the through-hole.
Claims
1. An acoustic wave device comprising: a piezoelectric substrate; a plurality of functional elements on the piezoelectric substrate; an outer peripheral support layer on the piezoelectric substrate around a region in which the plurality of functional elements are provided; a cover portion facing the piezoelectric substrate with the outer peripheral support layer interposed therebetween; and a protective layer covering the cover portion; wherein a hollow space is defined by the piezoelectric substrate, the outer peripheral support layer, and the cover portion, and the plurality of functional elements are located in the hollow space; the acoustic wave device further includes: a first conductive portion between the cover portion and the protective layer; a wiring pattern on the piezoelectric substrate and electrically connected to at least one of the plurality of functional elements; and a second conductive portion connecting the first conductive portion and the wiring pattern to each other; in the protective layer, a through-hole to be filled with a conductor to electrically connect a connection terminal provided outside the acoustic wave device and the first conductive portion to each other is provided; the outer peripheral support layer includes a protruding portion that protrudes toward the hollow space; and when the acoustic wave device is seen in plan view, at least a portion of the through-hole overlaps the hollow space and an end portion of the protruding portion overlaps an inner region of the through-hole.
2. The acoustic wave device according to claim 1, wherein when the acoustic wave device is seen in plan view, the outer peripheral support layer has a rectangular or substantially rectangular shape; and the protruding portion is located at each of four corners of the outer peripheral support layer.
3. The acoustic wave device according to claim 1, wherein when the acoustic wave device is seen in plan view, the outer peripheral support layer has a rectangular or substantially rectangular shape; and the protruding portion is located at at least one position on each side of the outer peripheral support layer.
4. The acoustic wave device according to claim 1, wherein the protruding portion receives a stress when a pressure is applied to the cover portion; and the protruding portion is located at each of a position that receives a stress in a first direction when the acoustic wave device is seen in plan view and a position that receives a stress in a second direction perpendicular or substantially perpendicular to the first direction.
5. The acoustic wave device according to claim 1, further comprising: an internal support layer in the hollow space and supporting the cover portion; when the acoustic wave device is seen in plan view, a portion of the internal support layer overlaps an inner region of the through-hole.
6. The acoustic wave device according to claim 1, wherein an interdigital transducer (IDT) electrode is included in at least one of the plurality of functional elements, and a surface acoustic wave resonator is defined by the piezoelectric substrate and the IDT electrode.
7. The acoustic wave device according to claim 1, further comprising another conductor with which the through-hole is filled to a height of at least a portion of the through-hole.
8. An acoustic wave module comprising: the acoustic wave device according to claim 1; and a mount substrate on which the acoustic wave device is mounted.
9. The acoustic wave module according to claim 8, wherein when the acoustic wave device is seen in plan view, the outer peripheral support layer has a rectangular or substantially rectangular shape; and the protruding portion is located at each of four corners of the outer peripheral support layer.
10. The acoustic wave module according to claim 8, wherein when the acoustic wave device is seen in plan view, the outer peripheral support layer has a rectangular or substantially rectangular shape; and the protruding portion is located at at least one position on each side of the outer peripheral support layer.
11. The acoustic wave module according to claim 8, wherein the protruding portion receives a stress when a pressure is applied to the cover portion; and the protruding portion is located at each of a position that receives a stress in a first direction when the acoustic wave device is seen in plan view and a position that receives a stress in a second direction perpendicular or substantially perpendicular to the first direction.
12. The acoustic wave module according to claim 8, further comprising: an internal support layer in the hollow space and supporting the cover portion; when the acoustic wave device is seen in plan view, a portion of the internal support layer overlaps an inner region of the through-hole.
13. The acoustic wave module according to claim 8, wherein an interdigital transducer (IDT) electrode is included in at least one of the plurality of functional elements, and a surface acoustic wave resonator is defined by the piezoelectric substrate and the IDT electrode.
14. The acoustic wave module according to claim 8, further comprising another conductor with which the through-hole is filled to a height of at least a portion of the through-hole.
15. An acoustic wave device comprising: a piezoelectric substrate; a plurality of functional elements on the piezoelectric substrate; an outer peripheral support layer on the piezoelectric substrate around a region in which the plurality of functional elements are provided; a cover portion facing the piezoelectric substrate with the outer peripheral support layer interposed therebetween; and a protective layer covering the cover portion; wherein a hollow space is defined by the piezoelectric substrate, the outer peripheral support layer, and the cover portion, and the plurality of functional elements are disposed in the hollow space; the acoustic wave device further includes an internal support layer in the hollow space and supporting the cover portion; the acoustic wave device further includes: a first conductive portion between the cover portion and the protective layer; a wiring pattern on the piezoelectric substrate and electrically connected to at least one of the plurality of functional elements; and a second conductive portion connecting the first conductive portion and the wiring pattern to each other; in the protective layer, a through-hole to be filled with a conductor to electrically connect a connection terminal provided outside the acoustic wave device and the first conductive portion to each other is provided; and when the acoustic wave device is seen in plan view, at least a portion of the through-hole overlaps the hollow space, and an end portion of the internal support layer overlaps an inner region of the through-hole.
16. An acoustic wave module comprising: the acoustic wave device according to claim 15; and a mount substrate on which the acoustic wave device is mounted.
17. An acoustic wave device comprising: a piezoelectric substrate; a functional element on the piezoelectric substrate; an outer peripheral support layer on the piezoelectric substrate and surrounding a region in which the functional element is provided when the acoustic wave device is seen in plan view; a cover portion supported by the outer peripheral support layer and disposed above the functional element; a protective layer on the cover portion and including a portion in which a through-hole is provided; a wiring electrode on the piezoelectric substrate and connected to the functional element; a first conductive portion between the cover portion and the protective layer; a second conductive portion connected to the wiring electrode and the first conductive portion; a third conductive portion at least a portion of which is disposed in the through-hole and is connected to the first conductive portion; and an internal support layer between the cover portion and the piezoelectric substrate in a region that is surrounded by the outer peripheral support layer when the acoustic wave device is seen in plan view; wherein at least a portion of the internal support layer overlaps the through-hole when the acoustic wave device is seen in plan view.
18. The acoustic wave device according to claim 17, wherein a surface of the third conductive portion includes a portion that is lower than a surface of the protective layer in a thickness direction of the acoustic wave device.
19. The acoustic wave device according to claim 17, wherein a surface of the third conductive portion is at a same or substantially a same height as a surface of the protective layer in a thickness direction of the acoustic wave device.
20. An acoustic wave module comprising: the acoustic wave device according to claim 17; and a mount substrate on which the acoustic wave device is mounted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) Hereafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. In the drawings, elements that are the same as or similar to each other will be denoted by the same reference numerals and descriptions of such elements will not be repeated.
First Preferred Embodiment
(15)
(16) Referring to
(17) The piezoelectric substrate 10 is preferably made of a piezoelectric single crystal material, such as, for example, lithium tantalate (LiTaO.sub.3), lithium niobate (LiNbO.sub.3), alumina, silicon (Si), or sapphire; or a piezoelectric multi-layer material composed of LiTaO.sub.3 or LiNbO.sub.3. The plurality of functional elements 60 are disposed on the piezoelectric substrate 10. The functional elements 60 include a pair of IDT electrodes made of an electrode material that is preferably, for example, an elemental metal that is at least one of aluminum, copper, silver, gold, titanium, tungsten, platinum, chrome, nickel, and molybdenum; an alloy including one of these metals as a main component; or the like. A surface acoustic wave resonator is defined by the piezoelectric substrate 10 and the IDT electrodes.
(18) The outer peripheral support layer 20, which is preferably made of, for example, a resin, is provided on an outer peripheral portion of the main surface of the piezoelectric substrate 10. By disposing the piezoelectric substrate 10 and the cover portion 30 so as to face each other with the outer peripheral support layer 20 therebetween, a hollow space is defined around the plurality of functional elements 60 including the IDT electrodes. Thus, a surface acoustic wave propagates in a portion of the piezoelectric substrate 10 adjacent to the hollow space.
(19) A surface of the cover portion 30 on a side opposite from the hollow space is covered by the protective layer 40 preferably made of, for example, an insulating resin such as an epoxy resin. An under bump metal layer 66 is provided between the cover portion 30 and the protective layer. Through-holes 80 are provided in the protective layer 40. Each of the through-holes 80 is located at a position where at least a portion thereof overlaps the hollow space when the acoustic wave device 110 is seen in plan view.
(20) A wiring pattern 62 to electrically connect the functional elements 60 to each other is provided on the main surface of the piezoelectric substrate 10. The wiring pattern 62 is electrically connected to the under bump metal layer 66 via through-electrodes (vias) 64 that extend through the outer peripheral support layer 20 and the cover portion 30. The under bump metal layer 66 extends from connection portions with the through-electrodes 64 in the inward direction of the acoustic wave device 110, and is connected to the connection terminals 70 via conductors 68 with which the through-holes 80 provided in the protective layer 40 are filled. The connection terminals 70 are electrically connected to a wiring pattern 52 on the mount substrate 50.
(21) In the acoustic wave device 110 according to the first preferred embodiment, protruding portions 22, which are portions of the outer peripheral support layer 20 that protrude toward the hollow space, are provided. The protruding portions 22 are disposed such that end portions thereof overlap the through-holes 80 when the acoustic wave device 110 is seen in plan view. As described below, the protruding portions 22 are configured to receive a stress that is applied via the connection terminals 70 from the outside in the process of mounting the acoustic wave device 110 onto the mount substrate 50, and thus deformation of the cover portion 30 is reduced or prevented.
(22) Here, a stress that is applied to the acoustic wave device 110 via the connection terminals 70 will be described. In the process of mounting the acoustic wave device 110 on the mount substrate 50 (reflow process), in general, the acoustic wave device 110 is brought into close contact with the mount substrate 50 on which solder balls (the connection terminals 70) have been disposed beforehand, the acoustic wave device 110 and the mount substrate 50 in this state are conveyed into a high-temperature furnace to melt the solder, and then the acoustic wave device 110 and the mount substrate 50 are connected to each other by cooling these.
(23) At this time, the solder balls are disposed on the mount substrate 50 so as to protrude from the mount substrate 50, and the protruding portions (projecting portions) of the solder balls contact the acoustic wave device 110 when the acoustic wave device 110 is brought into close contact with the mount substrate 50. A solder ball generally includes a metal filler, the metal filler presses the acoustic wave device 110, and thus a pressure is locally applied to the acoustic wave device 110.
(24) Even in a case where each of the through-holes 80 of the protective layer 40 is not filled with a conductor and the projecting portion of the solder ball can be contained in the through-hole 80 when the acoustic wave device 110 is brought into close contact with the mount substrate 50, if displacement occurs between the projecting portion and the through-hole 80 as illustrated in
(25) In a case where the dimension of the outer peripheral support layer 20 in the width direction is reduced in order to widen the hollow space, if a pressure is locally applied by the projecting portion of the solder ball as described above, the cover portion 30 may deform and the deformed cover portion 30 may make contact with the functional elements 60, and the contact may lead to undesirable characteristics or breakage.
(26) Moreover, due to a moment generated by deformation of the cover portion 30 and a local pressure, a stress may be applied also to a connection portion between the through-electrode 64 and the under bump metal layer 66, and the stress may lead to loose connection or breakage.
(27) In the first preferred embodiment, protruding portions are provided in portions of the outer peripheral support layer 20, and end portions of the protruding portions are located in regions of the through-holes 80. Because the protruding portions of the outer peripheral support layer 20 can support a stress that is generated by a pressure that is locally applied, deformation of the cover portion 30 can be reduced or prevented.
(28)
(29) In
(30) The protruding portions need not be located at the four corners as in
(31) In
(32) Also with the structure illustrated in
(33) In the configuration described above with reference to
(34) Also in a case where the planar shape of the acoustic wave device is not rectangular, by providing the protruding portions of the outer peripheral support layer so as to receive a stress component in a first direction (for example, the X-axis direction) and a stress component in a second direction perpendicular to the first direction (for example, the Y-axis direction) when the acoustic wave device is seen in plan view, advantages similar to those described above are obtained.
Second Preferred Embodiment
(35) In each of the configurations described above in the first preferred embodiment, the protruding portions, which are provided in the outer peripheral support layer 20, receive a stress.
(36) In each of configurations described below in a second preferred embodiment of the present invention, in addition to the outer peripheral support layer, an internal support layer is disposed in the hollow space, and the internal support layer receives a partial stress component.
(37)
(38)
(39) The internal support layers 25 may receive a stress in the Y-axis direction, instead of a stress in the X-axis direction. Alternatively, the internal support layers 25 may receive both of a stress in the X-axis direction and a stress in the Y-axis direction. As illustrated in
(40) In the configuration illustrated in
(41)
(42) Also with the configurations illustrated in
Third Preferred Embodiment
(43) In the configurations described above in the first preferred embodiment and the second preferred embodiment, the through-electrodes 64, which are provided in the outer peripheral support layer 20, connect the under bump metal layer 66, which is provided between the cover portion 30 and the protective layer 40, and the wiring pattern 62 on the piezoelectric substrate 10 to each other. In a configuration described below in a third preferred embodiment of the present invention, conductors that connect the under bump metal layer 66 and the wiring pattern 62 to each other are provided on side surfaces of the outer peripheral support layer 20 and the cover portion 30.
(44)
(45) Referring to
(46) Also in the acoustic wave device 110B illustrated in
(47) Although not illustrated in the figures, also with the configuration of the third preferred embodiment, which includes the side wiring conductors 64B, the internal support layer (and protruding portions thereof) may receive a stress, as in the second preferred embodiment.
(48) As heretofore described, according to the present preferred embodiment, an acoustic wave device having a WLP structure has the following configuration: a protruding portion that partially protrudes from an outer peripheral support layer and/or an internal support layer and an end portion of a protruding portion that protrudes from the internal support layer are/is disposed so as to overlap a region of a through-hole when the acoustic wave device is seen in plan view, and the dimension of the outer peripheral support layer in the width direction is reduced. Thus, it is possible to reduce the proportion of an area occupied by the outer peripheral support layer in the acoustic wave device, while receiving a stress due to an external pressure with the protruding portion. Accordingly, it is possible to enlarge a hollow space for functional elements while maintaining the rigidity and resistance of the acoustic wave device against an external pressure.
(49) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.