Separation unit and a dispenser comprising a separation unit
11484162 · 2022-11-01
Assignee
Inventors
Cpc classification
B65H2404/144
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/51514
PERFORMING OPERATIONS; TRANSPORTING
A47K10/34
HUMAN NECESSITIES
B65H2301/5152
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/11231
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47K10/36
HUMAN NECESSITIES
B26F3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A separation unit is provided for separating a web material having a web width along preformed lines of weakness. The separation unit includes at least a first shaft extending along a first longitudinal axis and at least a second shaft extending along a second longitudinal axis in parallel with the first shaft. The separation unit also includes at least one first protrusion element extending perpendicularly from the first shaft and being arranged to be rotatable about the first longitudinal axis, and at least one second protrusion element extending perpendicularly from the second shaft and being arranged to be rotatable about the second longitudinal axis. The separation unit further includes at least one contact element being arranged in biased abutment against at least one of the first and second protrusion elements in a direction perpendicular to the first or second longitudinal axis.
Claims
1. A separation unit for separating a web material having a web width along preformed lines of weakness, the separation unit having a width direction and comprising: at least a first shaft extending along a first longitudinal axis in the width direction; at least a second shaft extending along a second longitudinal axis in parallel with the first shaft, the second longitudinal axis being positioned at a distance from the first longitudinal axis in a direction perpendicular to the width direction; at least one first protrusion element extending perpendicularly from the first shaft and being arranged to be rotatable about the first longitudinal axis; and at least one second protrusion element extending perpendicularly from the second shaft and being arranged to be rotatable about the second longitudinal axis, wherein, in a use position of the separation unit, the at least one first protrusion element and the at least one second protrusion elements are arranged in a staggered relationship such that the at least one first protrusion element of the first shaft is partially overlapping with the at least one second protrusion element of the second shaft with a radial overlap length in a direction perpendicular to the first shaft and the second shaft, thus forming an undulating passage for the web material between the first shaft and the second shafts with the web width extending in the width direction, wherein the separation unit also comprises at least one contact element that is arranged in biased abutment against at least one of the at least one first protrusion element and the at least one second protrusion elements in a direction perpendicular to the first longitudinal axis or second longitudinal axis about which the at least one first protrusion element and second protrusion elements are rotatably arranged, the at least one contact element being non-rotatable about the first longitudinal axis and/or the second longitudinal axis.
2. The separation unit of claim 1, wherein the at least one contact element is arranged in connection to the first or second longitudinal axis opposing the at least one first protrusion element or the at least one second protrusion element.
3. The separation unit of claim 1, wherein the at least one contact element is arranged so as to have a fixed position in relation to the first longitudinal axis of the first shaft when arranged in biased abutment against the at least one second protrusion element of the second shaft.
4. The separation unit of claim 1, wherein the at least one contact element is arranged so as to have a fixed position in relation to the second longitudinal axis of the second shaft when arranged in biased abutment against the at least one first protrusion element of the first shaft.
5. The separation unit of claim 1, wherein the at least one contact element further comprises an outer surface forming a pressure nip with the at least one first protrusion element or the at least one second protrusion element.
6. The separation unit of claim 1, wherein the at least one contact element is forming a concave outer surface towards the at least one first protrusion element or the at least one second protrusion element, as seen in a plane perpendicular to the width direction.
7. The separation unit of claim 1, wherein the at least one contact element is forming a convex outer surface towards the at least one first protrusion element or the at least one second protrusion element, as seen in a plane perpendicular to the width direction.
8. The separation unit of claim 1, wherein the at least one contact element is forming a straight outer surface towards the at least one first protrusion element or the at least one second protrusion element, as seen in a plane perpendicular to the width direction.
9. The separation unit of claim 1, wherein the at least one contact element is arranged in biased abutment against at least two protrusion elements, or wherein the at least one contact element further comprises at least one first contact element and at least one second contact element, the at least one first contact element being arranged in biased abutment against the at least one first protrusion element of the first shaft, and at least one second contact element being arranged in biased abutment against the at least one second protrusion element of the second shaft.
10. The separation unit of claim 1, further comprising a biasing element arranged to bias the at least one contact element towards the at least one first protrusion element or the at least one second protrusion element, wherein the biasing element comprises a spring, wherein the first shaft is movably suspended, perpendicularly to the first longitudinal axis, and wherein the biasing element is arranged to bias the first shaft towards the second shaft, and wherein the second longitudinal axis of the second shaft is fixed.
11. The separation unit of claim 1, further comprising a first guiding part fixedly arranged in relation to the first longitudinal axis of the first shaft, and comprising a first guiding surface for the web material, wherein the at least one contact element is formed by at least a part of the first guiding surface.
12. The separation unit of claim 11, further comprising a second guiding part, fixedly arranged in relation to the second longitudinal axis of the second shaft, and comprising a second guiding surface for the web material, wherein the at least one contact element is formed by at least a part of the second guiding surface.
13. The separation unit of claim 1, wherein at least one of the at least one first protrusion elements and the at least one second protrusion element is a disc elements.
14. The separation unit of claim 1, wherein at least one of the at least one first protrusion elements and the at least one second protrusion element is fixedly arranged with respect to the first shaft and the second shaft, respectively.
15. The separation unit of claim 1, wherein at least one of the at least one first protrusion elements and the at least one second protrusion element is rotatably arranged with respect to the first shaft and the second shaft.
16. The separation unit of claim 1, wherein the at least one first protrusion element further comprises a plurality of first protrusion elements spaced along the first axis, and the at least one second protrusion element further comprises a plurality of second protrusion elements spaced along the second longitudinal axis, the plurality of first protrusion elements and the plurality of second protrusion elements in combination, including between two and eight protrusion elements, wherein each of the first and the second shafts has a central portion and peripheral portions in the width direction, and wherein a spacing between the plurality of first protrusion elements and the plurality of second protrusion elements is greater in the central portion than in the peripheral portions, on at least one of the first and second shafts, preferably both of the first and the second shafts.
17. The separation unit of claim 1, wherein each of the at least one first protrusion element and the second protrusion element has a maximum radial extension from the respective longitudinal axis, the maximum radial extension being between 5 mm and 50 mm, wherein maximum widths of the at least one first protrusion elements and the at least one second protrusion element are between 4 mm and 20 mm, and wherein the radial overlap length is 2 mm to 40 mm.
18. A dispenser for a web material comprising preformed lines of weakness, the dispenser comprising: a housing defining a web material reservoir, a dispensing opening, and a separation unit having a width direction and comprising: at least a first shaft extending along a first longitudinal axis in the width direction; at least a second shaft extending along a second longitudinal axis in parallel with the first shaft, the second longitudinal axis being positioned at a distance from the first longitudinal axis in a direction perpendicular to the width direction; at least one first protrusion element extending perpendicularly from the first shaft and being arranged to be rotatable about the first longitudinal axis; and at least one second protrusion element extending perpendicularly from the second shaft and being arranged to be rotatable about the second longitudinal axis, wherein, in a use position of the separation unit, the at least one first protrusion element and the at least one second protrusion elements are arranged in a staggered relationship such that the at least one first protrusion element of the first shaft is partially overlapping with the at least one second protrusion element of the second shaft with a radial overlap length in a direction perpendicular to the first shaft and the second shaft, thus forming an undulating passage for the web material between the first shaft and the second shafts with the web width extending in the width direction, wherein the separation unit also comprises at least one contact element that is arranged in biased abutment against at least one of the at least one first protrusion elements and the at least one second protrusion elements in a direction perpendicular to the first or second longitudinal axis about which the at least one of the at least one first protrusion element and the at least one second protrusion element is rotatably arranged, the at least one contact element being non-rotatable about the first longitudinal axis and/or the second longitudinal axis.
19. The dispenser of claim 18, further comprising a guiding element determining a correct tension and path of the web material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various additional features and advantages of the invention will become more apparent to those of ordinary skill in the art upon review of the following detailed description of one or more illustrative embodiments taken in conjunction with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate one or more embodiments of the invention and, together with the general description given above and the detailed description given below, explain the one or more embodiments of the invention.
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DETAILED DESCRIPTION
(9) The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Disclosed features of example embodiments may be combined as readily understood by one of ordinary skill in the art to which this invention belongs. Like numbers refer to like elements throughout. For brevity and/or clarity, not all reference numbers are necessarily displayed in all drawings. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
(10)
(11) In
(12) Due to the presence of the overlapping protrusion elements 4′, 4 of the opposing first and second shafts 2, 3, an undulating passage is formed between the first and second shafts 2, 3, through which the web material 16 is arranged to pass, as seen in
(13) It is to be noted that
(14) Also, in some embodiments, the distance d1 between the longitudinal axes 20, 22 of the first and the second shafts 2, 3 may be adjustable between different use positions. In this case, the radial overlap length L in the undulating passage may be variable between different use positions, which positions may hence be adapted for separating different web materials 16. With different web materials 16 is meant materials being different for example as to material content, strength, and/or weakening lines.
(15) Mentioned purely as an example, the radial overlap length L between the outer portions 5 of the first and second protrusion elements 4, 4′ may be adjustable between three fixed positions of the first shaft 2, may be approx. 6 mm, approx. 7 mm, and approx. 8 mm, respectively. Generally, a greater radial overlap length L will result in a greater pull force being required for pulling a web material 16 from the separation unit 1.
(16) Also, in some embodiments, the first and/or second shaft 2, 3 may be biasedly suspended when in the use position, so as to enable the distance d1 to be temporarily increased so as to allow passage of a portion of the web material 16 displaying a thickness deviating from the nominal thickness of the web material 16. This arrangement is particularly advantageous when the web material includes individual web lengths being interconnected so as to form a continuous web material. For example, this may be the result when a web material is provided in individual folded stacks, and a number of stacks are interconnected so as to form a continuous web material. The interconnections may be formed e.g. by glue attachment, hook-and-loop attachment or tape attachment. At such interconnections, the web thickness may deviate from a nominal web thickness due to the space required for the attachment. A biased arrangement of the shafts 2, 3 as described in the above, may provide the advantage of enabling passage of such interconnections through the separation unit without hindering the function thereof.
(17) The maximum widths w and maximum radial extensions r of the protrusion elements may be varied so as to enable reliable separation of a desired web material. Also, the shape of the outer portions 5, 5′ of the protrusion elements 4, 4′ may vary. In the illustrated embodiment, the outer portions 5, 5′ of the protrusion elements 4, 4′ display a curved shape towards the web material.
(18) Also, the surface towards the web material 16 of the outer portions 5, 5′ of the protrusion elements 4, 4′ may be varied. In the illustrated embodiment, the surface is generally smooth. Alternatively, the surface may be textured, for example ribbed. The first and second protrusion elements 4, 4′ of the separation unit may all be uniform. Alternatively, two or more different protrusion elements 4, 4′ may be used in one separation unit 1. Protrusion elements may vary as to size, shape, surface structure etc. In one embodiment, the first protrusion elements 4 may all be uniform, and the second protrusion elements 4′ may all be uniform, but different from the first protrusion elements.
(19) In the schematic
(20) In an example embodiment, the protrusion elements 4, 4′ are all uniform, disc shaped elements. In such an embodiment, the radius r of the protrusion elements 4, 4′ may be about 17 mm and the width w about 6 mm. Also, in the example embodiment, the radial overlap length L may be about 10 mm.
(21) In the illustrated embodiment, the first shaft 2 carries six first protrusion elements 4, and the second shaft 3 carries four second protrusion elements 4′.
(22) In the illustrated embodiment, the first and second protrusion elements 4, 4′ are divided into two groups being symmetrically arranged on each side of a central axis c, perpendicular to the width direction w′. In each group, the first protrusion element 4 of the first shaft 2 and the second protrusion elements 4′ of the second shaft 3 are arranged with equal spacing d2. The smallest spacing between two protrusion elements 4 of the two different groups is larger than the said spacing d2 between elements 4, 4′ inside each group.
(23) In the illustrated embodiment, the first and second protrusion elements 4, 4′ are fixedly arranged on the first and second shaft 2, 3, respectively. To this end, the shafts 2, 3, have a hexagonal cross-section (as seen in
(24) As explained in the above, the separation unit 1 may further include a contact element, being arranged in biased abutment against at least one of the first and second protrusion elements 4, 4′, when the separation unit 1 is in a use position. The term “abutment” implies that the contact element shall be in contact with a protrusion element 4, 4′ when the separation unit 1 is in a use position and when no web material is present in the separation unit 1.
(25) In the embodiment of
(26) The first guiding part 40 is arranged so as to assist in guiding the web material 16 in the undulating passage. The first guiding part 40 may extend upstream and/or downstream the undulating passage. The first guiding part 40 will be positioned between the web material 16 in the undulating passage and the rotating second shaft 3, so as to hinder contact between the web material 16 and the shaft 3. Hence, the first guiding part 40 serves the purpose of guiding and protecting the web material 16.
(27) To this end, the first guiding part 40 is arranged so as to extend along the width direction w′ of the first shaft 2, at least between two of the first protrusion elements 4. In the illustrated embodiment, the first guiding part 40 extends along the majority, even essentially the full length of the first shaft 2 in the width direction w′. The first guiding part 40 extends between all of the first protrusion elements 4.
(28) Moreover, the first guiding part 40 is provided with openings 43, through which the first protrusion elements 4 may protrude. The openings 43 are designed so as not to hinder the rotation of the protrusion elements 4.
(29) The first guiding part 40 is arranged so as to be in a fixed position in relation to the first longitudinal axis 20 of the first shaft 2. Hence, the first guiding part 40 is not intended to rotate with the rotation of the first or second protrusion elements 4, 4′. To this end, in the illustrated embodiment where the first shaft 2 is rotatable, the first guiding part 40 may for example be fixedly suspended at its longitudinal ends, adjacent a suspension of the first shaft 2.
(30) The first guiding part 40 includes a first guiding surface 42 for the web material 16. The first guiding surface 42 may in accordance with the above extend between at least some of the protrusion elements 4 of the first shaft 2. Hence, at least a part of the first guiding surface 42 will oppose the second protrusion elements 4′ of the second shaft 3.
(31) As seen in
(32) In accordance with what is proposed herein, the first guiding part 40 is moreover arranged in biased abutment with at least one of said protrusion elements 4′ of the second shaft 3. Hence, when no web material is present in the separation unit, and the separation unit 1 is in a use position, as illustrated in
(33) In
(34) Hence, the first guiding part 40 forms not only a guiding element for the web material, but also a contact element 42′ as described herein.
(35) When the separation unit 1 is in use (
(36) By forming the contact element 42′ using a first guiding part 40, an increased reliability of the separation unit may be accomplished without adding additional parts. However, it will be understood that numerous alternative embodiments are possible. In particular, it is not necessary to utilise a guiding part 40 to form the contact element.
(37) Optionally, and as in the described embodiment, the contact element may have an outer surface 42 forming a pressure nip with the protrusion element 4′. As described in relation to
(38) In the embodiment of
(39) However, in the illustrated embodiment, the second guiding surface 48 is not arranged to be in biased abutment with at least one of the protrusion elements 4 of the first shaft 2, when in a use position as illustrated in
(40) The second guiding part 46 displays several similarities with the first guiding part 40. For example, the second guiding part 46 is provided with openings 47 through which the second protrusion elements 4′ of the second shaft 3 may protrude. The second guiding part 46 forms a convex outer surface 48 towards the first protrusion elements 4, as may be understood from
(41) In particular, there is proposed an embodiment being similar in structure to what is described in
(42) Generally, when the first and second protrusion elements 4, 4′ are divided into two groups on each side of a central axis c, as described in the above, it may be desired to provide each group with at least one contact element being arranged in biased abutment with at least one protrusion element 4, 4′ in said group.
(43) Also, when the first and second protrusion elements 4, 4′ are divided into two symmetrical groups on each side of a central axis c, it may be desired to provide each group with at least one contact element being arranged in biased abutment with at least one protrusion element 4, 4′, where said protrusion element is other than outermost arranged, as seen in the width direction w′, in said group.
(44) In view of the above, it will be understood that the biasing of the first guiding part 40 (or second guiding part 46 in other embodiments) so as to ensure the contact element being in biased abutment with at least one protrusion element 4, 4′ may be performed in different manners. For example, the first guiding part 40 may be provided with a separate biasing element, e.g. a spring, for example arranged in connection with the suspension of the longitudinal ends of the first guiding part 40 in a separation unit 1.
(45) An embodiment of the biasing will now be described with reference to
(46) The second shaft 3 and the second guiding part 46 are both arranged in fixed side portion A. The second shaft 3 is rotatably arranged to a fixed side portion A of the separation unit 1. Also, in this embodiment, a feeding wheel 50 is connected to the second shaft 3 so as to enable manual rotation of the second shaft 3. The second guiding part 46 is fixedly arranged to the fixed side portion A of the separation unit A.
(47) The first shaft 2 and the first guiding part 40 are both arranged in a pivotable side portion B, which is pivotable in relation to the fixed side portion A of the separation unit. The first shaft 2 is hence rotatably arranged, and the first guiding part 40 is fixedly arranged to the pivotable side portion B.
(48) As seen in
(49) In this embodiment, the biasing will hence be effective both to provide for resilience of the separation unit to intermittent variations in the thickness of the web material, such as when interconnections between web material pass the separation unit, and to provide for the contact element (first guiding part 40) being biased towards the second protrusion elements 4′ of the second shaft 3 in a direction perpendicular to the width of the separation unit 1. Accordingly, the separation unit 1 may be simply made using a reduced number of parts.
(50) Moreover, the side portion B being pivotably arranged in relation to the fixed side portion A enables embodiments where the side portion B may be pivoted away from the side portion A, to form e.g. a threading position of the dispenser.
(51) Advantageously, the rotation of the first and the second shafts 2, 3 may be driven by a cog wheel arrangement, preferably ensuring synchronised rotation of the first and second shafts 2, 3.
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(53) The unit subsequent to the guiding element 14 is the separation unit 1 described above. The separation unit 1 acts on the web material 16, and allows the web material 16 to be separated at the weakening lines thereof. The separation unit 1 depicted in
(54) The dispenser 7 illustrated in
(55) The dispenser 7 may be mounted on any suitable object, for example a wall, in any suitable manner. Optional dispenser variants may be free-standing units. Furthermore, a dispenser housing 10 of a dispenser according to the present invention need not necessarily contain an entire web 16 that is to be dispensed by the dispenser 7. At least one web 16 may for example be stored outside the housing 10 and merely be fed through the housing 10 when the dispenser 7 is in use.
(56) Although the present invention has been described with reference to various embodiments, those skilled in the art will recognise that changes may be made without departing from the scope of the invention. It is intended that the detailed description be regarded as illustrative and that the appended claims including all the equivalents are intended to define the scope of the invention.
(57) Example embodiments described above may be combined as understood by a person skilled in the art. Although the invention has been described with reference to example embodiments, many different alterations, modifications and the like will become apparent for those skilled in the art. For instance, the second shaft 3 may be biased towards the first shaft 2, instead of the first shaft 2 being biased towards the second shaft 3, or in addition to the first shaft 2 being biased towards the second shaft 3. The first and/or the second shafts 2, 3 may include separate shaft portions aligning along the respective first and second longitudinal axes 20, 22. Numerous options for forming contact elements are conceivable.
(58) The embodiments described above are only descriptions of preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Various variations and modifications can be made to the technical solution of the present invention by those of ordinary skills in the art, without departing from the design of the present invention. The variations and modifications should all fall within the claimed scope defined by the claims of the present invention.