Tree Processor Attachment
20180077879 ยท 2018-03-22
Assignee
Inventors
Cpc classification
B27B1/007
PERFORMING OPERATIONS; TRANSPORTING
A01G23/091
HUMAN NECESSITIES
International classification
B27B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A saw bar clamping mechanism, length measuring mechanism, system for measuring the length of a tree stem, feed roller mechanism, pin retention mechanism, and a tree processor attachment comprising at least one of the mechanisms and/or system is provided. The saw bar mechanism simultaneously unclamps a saw bar and releases a saw chain for convenient removal. The length measuring mechanism comprises a measuring wheel operable to extend and retract perpendicularly to a tree stem. The feed roller mechanism includes first-side and second-side rollers, and a bearing having outer and inner sides, the bearing being rotatably coupled at its outer side to the first-side roller and rotatably coupled at its inner side to the second-side roller, the bearing making angular contact. The pin retention mechanism includes a two-part collar fitting into a groove with interference for locking a nut received by the collar.
Claims
1. An apparatus for processing trees when attached to a forestry vehicle, each of the trees having a tree stem, the apparatus having a main body and further comprising a chain saw for cutting the trees, the chain saw comprising a saw bar, a chain and a saw bar clamping mechanism for clamping the saw bar, the saw bar clamping mechanism comprising a cam slidably coupled to the saw bar and rotatable between a first cam position and a second cam position different from the first cam position, the saw bar applying tension to the chain when the cam is at its first cam position and not applying the tension when the cam is at its second cam position.
2. The apparatus of claim 1 wherein the saw bar clamping mechanism comprises a pair of clamping plates dimensioned to clamp the saw bar, the cam causing the clamping plates to clamp the saw bar when the cam is at its first position.
3. The apparatus of claim 2 wherein the cam is dimensioned to cause the clamping plates to unclamp the saw bar when the cam is at its second cam position.
4. The apparatus of claim 1 wherein the saw bar clamping mechanism comprises a first lever attached to the cam and a second lever attached between the first lever and the main body, the second lever comprising a resilient member.
5. The apparatus of claim 4 wherein the second lever comprises a tension-adjustment member operable to adjust the tension that is applied when the cam is at its first cam position.
6. The apparatus of claim 4 further comprising a handle for actuating the second lever.
7. The apparatus of claim 1 further comprising a length measuring mechanism for measuring the length of the tree stem.
8. The apparatus of claim 7 wherein the length measuring mechanism comprises a wheel support, a measuring wheel rotatably coupled to the wheel support, and a linear actuator operable to cause the wheel support to extend outwardly from the main body in accordance with a pre-determined force.
9. The apparatus of claim 8 wherein the apparatus defines a longitudinal axis, the apparatus being operable to grip the tree stem along the longitudinal axis, the length measuring mechanism comprising a guide projecting from the main body perpendicularly to the longitudinal axis, the wheel support being slidably coupled to the guide.
10. The apparatus of claim 8 further comprising an encoder for producing a count of the number of rotations of the measuring wheel.
11. The apparatus of claim 1 further comprising a feed roller mechanism for feeding the tree stem through the apparatus.
12. The apparatus of claim 11 wherein the feed roller mechanism comprises a first-side roller and a second-side roller, the first-side and second-side rollers being disposed adjacent to each other so as to be in a non-contacting abutment relationship to each other.
13. The apparatus of claim 12 wherein the feed roller mechanism comprises a bearing having an outer side and an inner side, the bearing being rotatably coupled at its outer side to the first-side roller and being rotatably coupled at its inner side to the second-side roller.
14. The apparatus of claim 13 wherein the feed roller mechanism comprises an outer hub and an inner hub, the outer hub being attached to the first-side roller and rotatably coupled to the bearing at its outer side, the inner hub being attached to the second-side roller and rotatably coupled to the bearing at its inner side.
15. The apparatus of claim 14 wherein the feed roller mechanism defines an axis of rotation associated with the first-side and second-side rollers, the bearing rotationally contacting the outer hub and the inner hub at an angle relative to the axis of rotation.
16. The apparatus of claim 1 comprising a pin having a pin end and a groove adjacent the pin end, the apparatus further comprising a pin retention mechanism for retaining the pin, the pin retention mechanism comprising a two-part collar comprising a first collar part and a second collar part, each said collar part comprising a first longitudinal section dimensioned for mating with the groove and a second longitudinal section dimensioned for mating with the pin end.
17. The apparatus of claim 16 wherein the pin retention mechanism comprises a nut for threadedly engaging the two-part collar when the two-part collar is mated to the pin at the pin end.
18. A method for measuring a length of a tree stem being fed through a tree processor attachment attached to a forestry vehicle, the tree processor attachment having a main body, a computerized processor and a memory, the method comprising: (a) determining by an encoder an indication of the number of revolutions of a measuring wheel rotatably coupled to a wheel support extending outwardly from the main body in accordance with a pre-determined force when the measuring wheel is in contact with the tree stem; (b) communicating the indication from the encoder to the computerized processor; and (c) determining by the computerized processor a measured length associated with the indication.
19. The method of claim 18 further comprising displaying the measured length on a display associated with the forestry vehicle.
20. A tree processor attachment apparatus for processing trees when attached to a forestry vehicle, each of the trees having a tree stem, the apparatus comprising: (a) clamping means for clamping a saw bar of the apparatus; (b) length measuring means for measuring the length of the tree stem; (c) feed roller means for feeding the tree stem through the apparatus; and (d) pin retention means for retaining a pin of the apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In drawings which illustrate by way of example only embodiments of the invention:
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DETAILED DESCRIPTION
[0043] An apparatus for processing trees when attached to a forestry vehicle may include clamping means for clamping a saw bar of the apparatus. The apparatus may include length measuring means for measuring the length of a tree stem. The apparatus may include feed roller means for feeding a stem through the apparatus. The apparatus may include pin retention means for retaining a pin of the apparatus.
[0044] Referring to
[0045] The apparatus 10 includes a pair of delimbing arms 16 described further below. The apparatus 10 also includes a pair of outer feed rollers 18 and a pair of inner feed rollers 20 (best seen in
[0046] Typically, a standing tree is gripped and sawed with the apparatus 10 in the vertical position, or standing mode, shown in
[0047] In the first embodiment, the delimbing arms 16 include knife blades 30 disposed along respective inner edges of the delimbing arms 16 for delimbing the stem as it is fed through the apparatus 10. In some embodiments, the delimbing arms 16 include multiple knife blades 30 along different edges of the delimbing arms 16 for delimbing the stem in either or both directions through the apparatus 10. In some embodiments, the delimbing arms 16 also assist in gripping the tree and tree stem.
[0048] The apparatus 10 includes a measuring wheel 32 (best seen in
[0049] In the first embodiment, the pair of outer feed rollers 18 includes a left outer feed roller 18 and a right outer feed roller 18. Similarly, the inner pair of feed rollers 20 includes a left inner feed roller 20 and a right inner feed roller 20. In the case of simultaneously gripping multiple tree stems (not shown), the left rollers 18 and 20 can be rotated in a direction opposite to the direction of the right rollers 18 and 20, such that different tree stems can be aligned at one end (typically where they had been cut from their tree stumps). The apparatus 10 is operable to move the measuring wheel 32 to make contact with one or more gripped tree stem for simultaneous length measurements as the multiple tree stems are simultaneously fed through the apparatus 10 in one direction.
[0050] The chain saw 24 is employed after feeding tree stem(s) through the apparatus 10 to a desired length, to produce log(s) having the desired length.
[0051] Referring to
[0052] The saw bar clamping mechanism 34 includes a first clamping plate 36 disposed on one side of one end of the saw bar 26; and a second clamping plate 38 disposed on the opposite side of the one end of the saw bar 26. In the first embodiment, the first clamping plate 36 is attached to the main body 14 (
[0053] The saw bar clamping mechanism 34 also includes a cam 40, which comprises a first cam plate 42, having a first-cam lobe 44 (
[0054] The second-cam lobe 48 is on the side of the second cam plate 46 that is opposite to the saw bar 26. Thus, in the first embodiment the first-cam lobe 44 and the second-cam lobe 48 face each other. In the first embodiment, when the cam 40 is in its first cam position (
[0055] When the cam 40 is in its second cam position (
[0056] In the first embodiment, the cam 40 is rotated between its first and second cam positions by applying a tool (not shown) to the cam 40, such as at an outer edge of the first cam plate 42, and rotating the tool. Any suitable tool, such as a bar-like tool (not shown), may be employed for example. In some embodiments, the saw bar mechanism 34 includes a handle (not shown) for rotating the cam 40. The handle may be a removable handle, for example.
[0057] Still referring to
[0058] Referring to
[0059] As shown in
[0060] As shown in
[0061] Thus, there is provided a saw bar clamping mechanism for use in a chain saw having a saw bar and a chain, the saw bar clamping mechanism comprising: (a) a pair of clamping plates dimensioned for clamping the saw bar; and (b) a cam having a first cam position in which the saw bar is clamped and applies tension to the chain, and having a second cam position in which the saw bar is unclamped such that tension on the chain is released.
[0062] Referring to
[0063] The length measuring mechanism 66 includes the measuring wheel 32, which in the first embodiment is rotatably coupled to a wheel support such as the wheel mounts 68 shown in
[0064] Typically, the measuring wheel 32 is employed when the apparatus 10 is in its processing mode (see
[0065] The length measuring mechanism 66 includes a hydraulic fluid pressure control system that includes the accumulator 76 shown by cut-out in
[0066] Thus, there is provided a length measuring mechanism for use in a tree processor attachment, the tree processor attachment being operable to grip a tree stem along a longitudinal axis defined in relation to a main body of the tree processor attachment, the length measuring mechanism comprising: (a) a guide projecting from the main body substantially perpendicularly to the longitudinal axis; (b) a wheel support slidably coupled to the guide; and (c) a measuring wheel rotatably coupled to the wheel support.
[0067] Referring to
[0068] The length measuring system 78 includes a processing circuit, such as the processor 80 shown in
[0069] The processor 80 in variations can include any number of circuit units, such as a central processing unit (CPU), digital signal processor (DSP), embedded processor, etc., and any combination thereof operating independently or in parallel, including possibly operating redundantly. The processor 80 may be implemented by one or more integrated circuits (IC), including being implemented by a monolithic integrated circuit (MIC), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA), programmable logic controller (PLC), etc. or any combination thereof. The processor 80 may include circuitry for storing memory, such as digital data, and may comprise the memory 82 or be in wired or wireless communication with the memory 82, for example. The processor 80 may constitute or form part of any computing device such as a general purpose computer, microcomputer, minicomputer, mainframe computer, distributed network for computing, functionally equivalent discrete hardware components, etc. and any combination thereof, for example.
[0070] The memory 82 in the first embodiment is operable to store digital representations of data or other information, including measurement results and/or control information, and to store digital representations of program data or other information, including program code for directing operations of the processor 80. In variations, the memory 82 may be all or part of a digital electronic integrated circuit or formed from a plurality of digital electronic integrated circuits. The memory 82 may be implemented as Read-Only Memory (ROM), Programmable Read-Only Memory (PROM), Erasable Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), flash memory, one or more flash drives, universal serial bus (USB) connected memory units, magnetic storage, optical storage, magneto-optical storage, etc. or any combination thereof, for example. The memory 82 may be operable to store digital representations as volatile memory, non-volatile memory, dynamic memory, etc. or any combination thereof.
[0071] Still referring to
[0072] In the first embodiment, when electrical power is being supplied to the processor 80 and the memory 82, the processor 80 is directed by codes stored in the memory 82 to receive the indication from the encoder 84, and to determine the measured length in response to the received indication. In the first embodiment, the processor 80 is also directed to display the measured length on the display 86.
[0073] Thus, there is provided a method for measuring a length of a tree stem being fed through a tree processor attachment, the method comprising: (a) determining by an encoder an indication of the number of revolutions of a measuring wheel of the tree processor attachment while the measuring wheel is in contact with the tree stem; (b) communicating the indication from the encoder to a processor; and (c) determining by the processor a measured length associated with the indication.
[0074] Referring to
[0075] The feed roller mechanism 88 includes the inner feed rollers 20, which in the first embodiment includes a left-side roller 90 driven by a left-side motor 92 and a right-side roller 94 driven by a right-side motor 96. In the first embodiment, the motors 92 and 96 are hydraulic motors that are typically powered by the forestry vehicle carrying the apparatus 10.
[0076] In general, the left-side roller 90 and the right-side roller 94 may be separated from each other by any suitable distance, including being separated by a distance less than 10 cm (3.94) for example. In the first embodiment, the separation between the left-side roller 90 and the right-side roller 94 is in the range of 1.02 mm (0.040) to 1.52 (0.060), and may be 1.27 mm (0.050).
[0077] Referring to
[0078] In the first embodiment, the outer hub member 100 is driven by the left-side motor 92, makes rotational contact with the bearing 104 at its outer-contact side 108, and drives the left-side roller 92. Conversely, the inner hub member 102 is driven by the right-side motor 96, makes rotational contact with the bearing 104 at its inner-contact side 110, and drives the right-side roller 94.
[0079] In the first embodiment and as shown in
[0080] Thus, there is provided a feed roller mechanism for use in a tree processor attachment, the feed roller mechanism comprising: (a) a first-side roller; (b) a second-side roller disposed adjacent to the first-side roller; (c) a bearing having an inner side and an outer side, the bearing being rotatably coupled at its inner side to the first-side roller and being rotatably coupled at its outer side to the second-side roller, the bearing making angular contact with the first-side and second-side rollers.
[0081] Referring to
[0082] Referring to
[0083] As best seen in
[0084] Referring to
[0085] In one embodiment, the inside diameter generally associated with the second longitudinal section 132 is slightly smaller than the diameter of the pin end 120. In this embodiment, the interference between the respective diameters of the second longitudinal section 132 and the pin end 120 is less than 0.5 mm (0.020) and may be in the range of 0.10 mm (0.004) and 0.15 mm (0.006), for example. Also in this embodiment, the inside diameter associated with the first longitudinal section 128 is no smaller than the diameter of the groove 122 and, in some embodiments may be slightly larger so as to form a small gap between the first longitudinal section 128 and the groove 122 when the collar 126 is mated to the pin 116 at its groove 122 and pin end 120.
[0086] In another embodiment, the inside diameter generally associated with the first longitudinal section 128 is slightly smaller than the diameter of the groove 122. In this embodiment, the interference between the respective diameters of the first longitudinal section 128 and the groove 122 is less than 0.5 mm (0.020) and may be in the range of 0.10 mm (0.004) and 0.15 mm (0.006), for example.
[0087] Also in this embodiment, the inside diameter associated with the second longitudinal section 132 is no smaller than the diameter of the pin end 120 and, in some embodiments may be slightly larger so as to form a small gap between the second longitudinal section 132 and the pin end 120 when the collar 126 is mated to the pin 116 at its groove 122 and pin end 120.
[0088] Referring to
[0089] The flattened faces 124 of the groove 122 and the corresponding flattened portions 130 of the collar 126 parts advantageously inhibit rotation of the collar 126 about the pin 116 when the lock nut 134 is threaded onto the collar 126, thereby further maintaining the lock nut 134 in place. While the Figures show two flattened faces 124 in each groove 122 and one flattened portion 130 in each collar 126 part, in general any suitable number of flattened faces and portions may be employed. Typically, the number of flattened faces 124 in each groove 122 is the same as the total number of flattened portions 130 in each collar 126. In general, the flattened faces 124 and flattened portions 130 are optional and some embodiments do not include any flattened faces 124 and do not include any flattened portions 130.
[0090] The pin retention mechanism 114 optionally includes a protective cap 136 and a cap bolt 138 (a portion of which is shown in dotted line in
[0091] Thus, there is provided a pin retention mechanism for retaining a pin having a groove adjacent an end of the pin, the mechanism comprising: (a) a two-part collar, each part having a first longitudinal section dimensioned for mating with the groove and a second longitudinal section dimensioned for mating with the end of the pin, at least one of the first and second longitudinal sections being dimensioned for mating to the pin with interference; and (b) a nut for threadedly engaging the collar when the collar is mated to the pin.
[0092] While embodiments of the invention have been described and illustrated, such embodiments should be considered illustrative of the invention only. The invention may include variants not described or illustrated herein in detail. Thus, the embodiments described and illustrated herein should not be considered to limit the invention as construed in accordance with the accompanying claims.