METHOD, SYSTEM, AND DEVICE FOR SUPPLYING ELECTRICAL ENERGY THROUGH ELECTRICAL CONDUCTORS ADJACENT TO ELECTROLYTE SOLUTION ENVIRONMENTS
20180079208 ยท 2018-03-22
Assignee
Inventors
- Guy Charles Fernley NEWCOMBE (Cambridge, GB)
- Daniel Richard MACE (Cambridge, GB)
- Nicholas James Hastings (Cambridge, GB)
Cpc classification
H02J7/00711
ELECTRICITY
International classification
B41J2/045
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and methods for controlling supply of electrical energy from power source(s) through a plurality of electrical conductors adjacent to a common electrolyte solution are disclosed. The power source(s) are controlled to apply potential difference waveform(s) between pairs of electrical conductors formed from the plurality of electrical conductors such that the potential difference waveform(s) have a magnitude that exceeds a threshold overpotential for the pairs of electrical conductors in the electrolyte solution whilst sums of an absolute value of a potential difference across a double layer associated with the first electrical conductor in a pair and an absolute value of a potential difference across a double layer associated with a second electrical conductor in the pair is maintained below the threshold overpotential. Some or all electrical conductor(s) can be coupled to the power source(s) using respective capacitor(s).
Claims
1-94. (canceled)
95. A system for controlling supply of electrical energy from at least one power source through a plurality of electrical conductors adjacent to a common electrolyte solution, the system comprising: circuitry configured to control the at least one power source to apply a first potential difference waveform between a first pair of electrical conductors from the plurality of electrical conductors; and a capacitor coupling a first electrical conductor in the first pair to the at least one power source, wherein the circuitry is configured to control the at least one power source to apply the first potential difference waveform of a magnitude that exceeds a threshold overpotential for the first pair of electrical conductors in the electrolyte solution while maintaining a sum of (i) an absolute value of a potential difference across a double layer associated with the first electrical conductor in the first pair, and (ii) an absolute value of a potential difference across a double layer associated with a second electrical conductor in the first pair below the threshold overpotential for the first pair.
96. The system of claim 95, further comprising: a second capacitor coupling the second electrical conductor to the at least one power source.
97. The system of claim 95, wherein the circuitry is configured to control the at least one power source to apply a second potential difference waveform between a second pair of electrical conductors from the plurality of electrical conductors, the system further comprising: a third capacitor coupling a third electrical conductor in the second pair to the at least one power source, wherein, wherein the circuitry is configured to control the at least one power source to apply the second potential difference waveform of a magnitude that exceeds a threshold overpotential for the second pair of electrical conductors in the electrolyte solution, while maintaining, a sum of (i) an absolute value of a potential difference across a double layer associated with the third electrical conductor in the second pair, and (ii) an absolute value of a potential difference across a double layer associated with a fourth electrical conductor in the second pair below the threshold overpotential for the second pair.
98. The system of claim 97, wherein the first pair of electrical conductors and the second pair of electrical conductors have a common electrical conductor.
99. The system of claim 95, further comprising a first resistor and a second resistor coupled together, the first resistor coupled to the first electrical conductor and the second resistor coupled to the second electrical conductor, the first and second resistors configured to discharge potential difference between the first and second electrical conductors.
100. The system of claim 99, further comprising a control voltage source coupling the first and second resistors, the first and second resistors further configured to discharge potential difference between the first and second electrical conductors and the control voltage source.
101. The system of claim 95, wherein the system is configured to supply electrical energy to a load.
102. The system of claim 101, wherein the load comprises a plurality of piezoelectric actuators of a piezoelectric ink jet printhead.
103. A method of supplying energy from an electrical power source system having at least one power source through a plurality of electrical conductors adjacent to a common electrolyte solution, the method comprising: controlling the power source system to apply potential differences between electrical conductors in a first pair of electrical conductors selected from the plurality of electrical conductors to maintain a sum of (i) an absolute value of a potential difference across a double layer associated with a first electrical conductor in the first pair, and (ii) an absolute value of a potential difference across a double layer associated with a second electrical conductor in the first pair below a threshold overpotential for the first pair of electrical conductors in the electrolyte solution, wherein the potential differences applied between the electrical conductors in the first pair are characterized by a waveform having a magnitude exceeding the threshold for the first pair of electrical conductors.
104. The method of claim 103, wherein a magnitude of at least one of the applied potential differences exceeds one and a half times the threshold overpotential for the first pair of electrical conductors for a period shorter than a shortest of double layer charging times associated with the first pair of electrical conductors, wherein a double layer charging time is a time constant characterizing charging of a double layer associated with an electrical conductor adjacent to an electrolyte solution.
105. The method of claim 103, wherein the energy from the at least one power source is supplied to the first pair of electrical conductors through a first capacitor coupling the first electrical conductor in the first pair to the at least one power source.
106. The method of claim 105, wherein the energy from the at least one power source is supplied to the first pair of electrical conductors through a second capacitor coupling the second electrical conductor in the first pair to the at least one power source.
107. The method of any of claim 103, further comprising: discharging potential difference between the first electrical conductor in the first pair and a control voltage source using a first resistor coupling the first electrical conductor in the first pair and the control voltage source.
108. The method of claim 103, wherein the energy from the at least one power source is supplied through the plurality of electrical conductors to a load.
109. The method of claim 108, wherein the load is a plurality of piezoelectric actuators of a piezoelectric ink jet printhead.
110. The method of claim 103, wherein: the waveform comprises a plurality of sub-waveforms of finite duration, an average potential difference of the potential differences applied between the electrical conductors in the first pair is smaller than the threshold overpotential for the first pair of electrical conductors, and the average potential difference is calculated over a time interval of the first waveform that is equal to or greater than the shortest double layer charging time associated with the first pair of electrical conductors.
111. The method of claim 110, wherein the waveform has no frequency component below 500 Hz whose magnitude exceeds the threshold overpotential for the first pair of electrical conductors.
112. The method of claim 103, wherein the sum of the absolute values of the potential differences across the double layers associated respectively with the electrical conductors in the first pair is maintained below an absolute value of a smallest of potential differences between any of the plurality of electrical conductors that cause an electrolyte current to flow through the electrolyte solution between the conductors.
113. The method of claim 103, wherein: the energy is supplied through one or more pairs of electrical conductors, selected from the plurality of electrical conductors, to one or more actuators associated with the one or more pairs of electrical conductors to cause ejection of one or more droplets of the electrolyte solution from at least one of one or more chambers housing the electrolyte solution, wherein each of the one or more first actuators is configured to cause ejection of a droplet from the at least one chamber upon reaching a respective displacement level.
114. A system for a printhead, the system comprising: a plurality of actuator electrodes of the printhead; one or more chambers configured to house an ink adjacent to the plurality of actuator electrodes; an electronic circuitry configured to control ejection of electrolyte droplets from the ink by controlling a power source system coupled to the system for the printhead, wherein the electronic circuitry is configured to control the power source system to apply potential differences between the actuator electrodes in each of one or more pairs of actuator electrodes selected from the plurality of actuator electrodes to maintain a sum of (i) an absolute value of a potential difference across a double layer associated with a first actuator electrode in the pair, and (ii) an absolute value of a potential difference across a double layer associated with a second actuator electrode in the pair below a threshold overpotential for the pair of actuator electrodes, in the ink, wherein the potential differences applied between the actuator electrodes in each pair are characterized by a waveform having a magnitude exceeding the threshold overpotential for the pair of actuator electrodes, wherein each of the one or more first actuators is configured to cause ejection of a droplet from a respective chamber upon reaching a respective displacement level; and a reference electrical conductor, electrically shielded from the electrolyte solution, the reference electrical conductor configured to maintain reference data concerning average potentials with respect to ground potential of the actuator electrodes of the printhead and make the reference data available to the electronic circuitry.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0126] Examples of the present invention will now be described in detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0149] Various techniques disclosed herein are directed to enabling supply of electrical energy, power, or signals to various devices, whose operation requires supply of the electrical energy, power, or signals through a plurality of electrical conductors adjacent to an electrolyte solution. In the context of positioning of an electrical conductor in relation to the electrolyte solution, the term adjacent to generally means being close to or in direct contact with the electrolyte solution and includes the following scenarios: a conductor, whether uncoated or coated with any combination of a semiconducting, dielectric or insulating layer, touches (contacts) the electrolyte solution, is partially immersed into the electrolyte solution (with one end, both ends, some other portion of the conductor, and alike), fully immersed into the electrolyte solution, or is sufficiently close to the electrolyte solution such that application of a certain potential difference between that and another conductor adjacent to the electrolyte solution can cause a current to flow through the electrolyte solution. In this context, examples of insulating layers include, but are not limited to, layers made of soft polymeric materials such as Parylene, or hard materials such as silicon nitride (Si.sub.3N.sub.4), or piezo-electric materials, or gaseous materials such as air. In the context of this disclosure, similar meaning should be accorded to the term adjacent to when it is used to describe positioning of other components in relation to the electrolyte solution.
[0150] Reference is now made to
[0151] In addition, the piezoelectric ink jet printheads may contain remote, non-driven electrodes such as mechanical support components or liquid supply components that are also immersed in the liquid. Depending on the timings t.sub.1, t.sub.12, t.sub.21, and t.sub.2, the magnitudes V.sub.drive 1 and V.sub.drive 2, and the combination of the actuator electrodes to which voltages are applied, the average potential difference between any actuator electrode and any other actuator electrode or a remote electrode immersed in the liquid may be greater than the threshold overpotential V.sub.op. For certain printed patterns, such as all printhead actuators being operated equally (e.g. a solid printed block), the average potential difference between all actuator electrodes may be lesser than the threshold overpotential V.sub.op. However, the assembly of actuator electrodes may present an average potential to remote electrodes or other conductors immersed in the liquid such that the potential difference between that average potential and the potential of any remote immersed conductor is greater than the threshold overpotential V.sub.op.
[0152] If the potential difference between the average potential of any liquid-immersed electrode and any other liquid-immersed electrode is greater than the threshold overpotential V.sub.op, and if that condition is maintained over a sufficiently long timescale, electrochemical corrosion will occur between such liquid-immersed electrodes, electro-chemical degradation of the ink, and other issues will also occur. Consequently, such printheads are conventionally restricted to the use of inks with a long timescale over which electrochemical corrosion occurs. Such inks are substantially non-conducting.
[0153] The methods and systems disclosed herein overcome the above described drawbacks of the conventional methods for supplying electrical energy through electrical conductors adjacent to an electrolyte solution by providing methods and systems according to which a potential difference exceeding the threshold overpotential is applied between at least two conductors in accordance with a potential difference waveform that ensures that the sum of the absolute values of the potential differences between any pair of conductors adjacent to the electrolyte solution and their corresponding layers of counter charge adjacent to those conductors is maintained at a level that is lower than the threshold overpotential, where an electrical charge flows to and from those conductors responsive to the applied potential difference. In this manner, electrical energy, power, and/or signals can be provided through the at least two conductors to an electrical load to which those conductors are connected, whilst the net charge injected into the electrolyte solution from the electrical conductors may advantageously be held close to zero and electrochemical reactions that could result in irreversible degradation of the conductors adjacent to the electrolyte solution are substantially suppressed or fully avoided. As described below in greater detail, an electrical power source system (may also be referred to as a power supply system) can be used to supply electrical energy, power, or signals through the conductors adjacent to the common electrolyte solution in accordance with potential difference waveform(s).
[0154] In some embodiments, the power source system comprises one or more electrical power sources that provide potential difference waveform(s) of magnitude exceeding the threshold overpotential between those conductors and series capacitive coupling between the electrical power source(s) and each of those conductors. Application of the potential difference waveform(s) to pair(s) of electrical conductors causes charge to flow to and from the pairs of electrical conductors.
[0155] The capacitive coupling can be particularly useful when the one or more electrical power sources provide a potential difference waveform that is pulsatile in nature, when they effectively transmit pulse edges to the pairs of electrical conductors whilst filtering out any low frequency elements of the potential difference waveform. Where the electrical load presented by those conductor pairs to the electrical power source system is capacitive, preferably an electrical resistance is additionally provided between the junction made by each series capacitor with the conductor adjacent to the electrolyte solution to which that capacitor is connected and a common conductor.
[0156] As described below in greater detail, a judicious choice of (i) the capacitance of the series capacitive coupling, (ii) the resistance between the junction made by each series capacitor with the conductor adjacent to the electrolyte solution to which that capacitor is connected, and the common conductor enables a wide range of potential difference waveforms that allow to maintain the sum of the absolute values of the potential differences between any pair of conductors adjacent to the electrolyte solution and their corresponding layers of counter charge adjacent to those conductors at a level that is lower than the threshold overpotential. In this manner, electrical energy, power, and/or signals can be provided through the at least two conductors to an electrical load to which those conductors are connected whilst the net charge injected into the electrolyte solution from the electrical conductors may advantageously be held close to zero. Thus, electrochemical reactions that could result in irreversible degradation of the conductors adjacent to the electrolyte solution are further suppressed or fully avoided. In the case where there is a further conductor adjacent to the electrolyte that is held at a potential, (e.g. directly connected to ground) such electrochemical reactions could still occur. This can be prevented by connecting the common conductor to a control voltage V.sub.control selected to be within V.sub.op of the potential of that further conductor.
[0157] The suppression of electrochemical reactions achieved hereby significantly reduces the requirement for the insulating layers to provide perfect or near-perfect electrical insulation between the conductors and the electrolyte solution. In turn, the ease of fabrication and reliability of many conductor assemblies and devices whose operation requires transmission of electrical energy, power or signals through electrical conductors adjacent to electrolyte solutions, e.g., passing through, are improved.
[0158] Reference is now made to
[0159] The model 200 includes two identical electrical conductors (e.g., electrodes) 210 and 220 placed apart at a distance/(shown at 236) and an electrolyte solution 230 extending between and in contact with the electrodes 210 and 220. The electrolyte solution has dielectric permittivity .sub.r.sub.0, where .sub.0 is the permittivity of vacuum and .sub.r is the relative permittivity of the electrolyte solution. The model 200 further includes a source 240 of potential difference (and electrical power), such as a Black Star Jupiter 2000 function generator, connected to one contact of an electrical switch 250 via electrical wiring 242 and to ground potential 260 (also referred to as 0V) via electrical wiring 244. The two other contacts of the switch 250 are respectively connected (i) to the electrode 210 via electrical wiring 218 and (ii) to ground potential 260 via electrical wiring 252. The electrode 220 is connected to ground potential 260 via electrical wiring 228.
[0160] As shown in
[0161] In aqueous liquids, the characteristic separations l.sub.1 and l.sub.2 are both typically about 1 nm. Hereinafter, for simplicity of explanation, no distinction is generally made between the characteristic separations l.sub.1 and l.sub.2 and they are primarily referred to as l, the flows of the respective ionic species responsive to the potential difference are viewed as being identical and characterised by a single resistivity ; and the charging of both double layers is viewed as being characterised by the same time constant denoted as a double layer charging time or .sub.DL. Taking into consideration these simplifications, the double layer charging time for each double layer can be expressed as follows:
.sub.DL=(.sub.r.sub.0(l/l)(1).
[0162] Thus, for an aqueous liquid, for example, with a resistivity =10 m and relative permittivity .sub.r=80, and where two conductors (such as electrodes) are set apart at, for example, l=100 m, the double layer charging time is approximately 0.7 ms (the permittivity of vacuum .sub.08.85410.sup.12 F/m). In practice, however, when the conductors are set apart at approximately 100 m, most aqueous electrolyte solutions have a double layer charging time, .sub.DL, in the region of 1 ms.
[0163] Returning to the model 200, for the fully charged double layers, the absolute value of the potential difference between the negative surface charge of the ionic species 234 and the positive surface charge 212 on the electrode 210 is denoted as V.sub.DL1(max) and the absolute value of the equilibrium potential difference between the positive surface charge of the ionic species 232 and the negative surface charge 224 on the electrode 220 is denoted as V.sub.DL2(max), V.sub.DL1(max)<V.sub.app and V.sub.DL2(max)<V.sub.app. At a general time t, those double layers need not be fully charged. The absolute values of their potential differences at time t are denoted as V.sub.DL1(t) and V.sub.DL2(t) respectively. Within this model, the initial time-evolution of the potential differences V.sub.DL1(t) and V.sub.DL2(t) during charging may be described as follows:
V.sub.DL1(t)=(V.sub.DL1(max))(1e.sup.t/.sup.
and
V.sub.DL2(t)=(V.sub.DL2(max))(1e.sup.t/.sup.
in which V.sub.DL1(max)<V.sub.app and V.sub.DL2(max)<V.sub.app and where t=0 signifies the point in time at which the switch 250 is operated to switch the electrical connection of the electrode 210 from a connection to ground potential via the wiring 252 to a connection to the voltage source 240 via the wiring 242. The double-layer charging time T.sub.DL may itself depend upon V.sub.app, i.e., .sub.DL.sub.DL(V.sub.app). To keep the notations disclosed herein simple, any such dependency is not expressly included in the equations described and, instead, is implicit.
[0164] Even if the potential applied to the electrode 210, and therefore the potential difference applied between the electrode 210 and the electrode 220, is greater than the overpotential (V.sub.app>V.sub.op), it takes a finite time t for the sum, V.sub.DL(t), of the absolute values of both potential differences V.sub.DL1(t) and V.sub.DL2(t):
V.sub.DL(t)=V.sub.DL1(t)V.sub.DL2(t)(3)
to rise from zero to a value exceeding V.sub.op. Thus, a potential difference waveform of magnitude exceeding the threshold overpotential may be applied between at least two conductors (and thereby cause electrical charge flow to and from those conductors and hence supply electrical power, energy or signals through those conductors and to an electrical load connected to those conductors) whilst ensuring that the sum of the absolute values of the potential differences between any pair of conductors adjacent to the electrolyte solution and their corresponding layers of counter charge adjacent to those conductors is maintained at a level that is lower than the threshold overpotential.
[0165] For that time period t during which V.sub.DL(t) remains smaller than V.sub.op, the conditions enabling the occurrence of the irreversible reactions on the surface of the one or both electrodes will not be met. That is, there will be substantially no net charge flow into the electrolyte solution from the electrodes 210 and 220. Thus, if V.sub.app is applied only for a time period of t<t (this short-duration application of potential difference being termed a voltage pulse), V.sub.DL(t) will remain smaller than V.sub.op, the net charge flow into the electrolyte solution from the electrodes will remain substantially zero and no irreversible reactions should occur. Accordingly, the finite time t required for V.sub.DL(t) to rise from zero to a value equal to V.sub.op, and thus the maximum desired pulse duration t, depend upon the applied potential difference V.sub.app. These dependencies may respectively be described as t(V.sub.app) and t(V.sub.app). As a guide, within this simplified model (as represented by equations (1), (2a), (2b), and (3), requiring V.sub.DL(t)<V.sub.op, in turn requires: [0166] (i) t<.sub.DL when V.sub.app is about 1.5V.sub.op, [0167] (ii) t<0.1.sub.DL when V.sub.app is about 10V.sub.op, [0168] (iii) t<0.02.sub.DL when V.sub.app is about 50V.sub.op, [0169] etcetera.
[0170] Applying similar reasoning, a finite time characterised by .sub.DL is required for V.sub.DL(t) to rise from some other potential difference, lesser than V.sub.op, to a potential difference greater than V.sub.op. This time governs the maximum duration of t if the condition V.sub.DL(t)<V.sub.op is to be maintained.
[0171] This simplified scenario shows that potentials V.sub.app>V.sub.op can be applied for short periods, and hence electrical energy, power, or signals can be transmitted, whilst the processes tending to cause electrode degradation and other electrochemical reactions can be suppressed or even avoided.
[0172] In practice, however, such systems are typically more complex than the described model. For example, the values of l.sub.1 and l.sub.2 may differ, as may the mobility, and hence resistivity, of different ionic species within the electrolyte. Therefore, in a more complex model, the charging of each double layer may need to be characterised by more than one single time constant.
[0173] However, in the context of this disclosure, the skilled person will appreciate how to extrapolate the disclosed principles and technique to such a more complex model. In particular, the overall approach will remain the same for more complex models since the need to charge the double layers remains and a potential difference V.sub.app exceeding the threshold overpotential V.sub.op should only be applied between the electrodes for a limited time period and in such a manner so as to maintain V.sub.DL(t)<V.sub.op. In this way, electrical energy, power, or signals can be supplied through electrical conductors adjacent to electrolyte solution environments at a potential difference V.sub.app exceeding the threshold overpotential V.sub.op, whilst at the same time suppressing electrochemical reactions between those conductors and electrolyte.
[0174] The same approach is valid when a succession of voltage pulses V.sub.app is applied. Although the potential difference V.sub.DL(t) for each double layer may not have decayed to zero since the previous voltage pulse, it is still possible to supply a subsequent voltage pulse. In particular, since the potential difference V.sub.DL(t) requires a finite time to rise from some non-zero voltage value lesser than V.sub.op to a value greater than V.sub.op, subsequent voltage pulse(s) of value V.sub.app>V.sub.op may still be supplied for time period(s) sufficiently short for the potential difference value V.sub.DL(t) to remain lesser than V.sub.op.
[0175] In many practical applications, such as powering underwater lights, a distance l larger than 100 m is appropriate to separate electrical conductors in contact with or otherwise adjacent to an electrolyte solution, such as the electrodes 210 and 220. Consequently, for most aqueous liquids in such applications, the double layer charging period constant .sub.DL is in the region of or larger than 1 ms. The potential difference waveforms that are suitable in many such aqueous applications include, but are not limited to, the following: [0176] a) sinusoidal, square, and triangular voltage waveforms that have frequency 500 Hz or greater, and a net DC component smaller than the threshold overpotential; [0177] b) waveforms comprising a single, or multiple successive, voltage pulse(s) of either or both polarities, with each voltage pulse being of a duration shorter than 1 ms (e.g., in the range of 1 ns to 500 s) and separated from the previous or next voltage pulse by a period of duration of order of the pulse duration, during which the potential difference is close to zero and such that V.sub.DL(t) remains below V.sub.op. Examples of such waveforms are shown in
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[0180] More specifically,
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[0182] The inventors have conducted a number of experiments to apply and confirm the validity of the above-discussed principles and techniques. To conduct these experiments, a number of assemblies, each comprising two electrodes and an electrolyte solution, were made. In particular, first, vapour phase evaporation was used to deposit, onto a glass slide, electrodes of nickel-chromium alloy, with an area of 25 mm by 10 mm and thickness 0.1 m. Then, the electroded regions of the glass slide were immersed into water (the electrolyte solution). The pH of the water was 7.4 whilst the metal ion content was 99 mg/litre and the electrical conductivity was 500 S/cm. The threshold overpotential for water of this pH was 0.84V and the double-layer charging time was in the region of 10 ms. The electrodes were connected to a power supply that was capable of providing alternating potentials exceeding the threshold overpotential of the assembly and providing alternating periods significantly shorter than the double-layer charging time.
[0183] In the first experiment, a potential difference having the waveform 400, shown in
[0184] The inventors observed during this experiment that once the potential difference of a waveform 400 shown in
Ni.fwdarw.Ni.sup.2++2e.sup.
Cr.fwdarw.Cr.sup.2++2e.sup.
At the cathode, protons present in the water were reduced, and hydrogen gas was produced:
2H.sup.++2e.sup..fwdarw.H.sub.2
[0185] The rate of the reactions was such that gas bubbles started generating at the cathode in less than five seconds of the application of the potential difference waveform 400, whilst damage to the electrode at the anode was seen within 10 seconds of the application of the waveform 400. After 100 seconds, the anode electrode was completely removed.
[0186] In the second experiment, an assembly closely similar to the assembly used in the first experiment was used. However, a different potential difference was applied between the electrodes. In particular, an alternating potential difference having a waveform 500, shown in
[0187] As shown in
[0188] In the experiments described with reference to
[0189] Referring now to a practical scenario of a shared-wall piezoelectric ink-jet printheads, as discussed above, in accordance with a conventional approach to ejection of a droplet of ink from such printheads, the average potential of the actuator electrodes used to eject droplets may differ from ground potential. If in use, the potential difference between the average positive (or negative) potential of the actuator electrodes and the potential of other conducting components that are in electrical contact with the ink (said average being formed over a time period equal to or greater than the shortest double layer charging time of any pair of conductors formed of an actuator electrode and such another conducting component) exceeds the smallest threshold overpotential V.sub.op of any pair of conductors formed of an actuator electrode and such another conducting component, corrosive electrochemical effects will still occur. Such other components may include actuator electrodes on the walls of the shared-wall printheads that are not being used to eject droplets and other non-electrode metal components.
[0190] Electrochemical corrosion occurring between such components and the actuator electrodes may however be avoided by connecting such other components to voltage reference V.sub.ref and then controlling V.sub.ref such as to maintain such average potential differences below the threshold overpotential V.sub.op referred above. One way to achieve this, for example, is to incorporate a reference electrode 710 into a shared-wall piezoelectric ink-jet printhead assembly 700, as shown schematically in
[0191] In many applications, the waveform timing and potentials are known in advance of their application to the actuator electrodes, and thus the time-average potential applied to each actuator electrode (the average being formed over any time period that one desires) may be calculated. For example, if the potential applied to an actuator electrode V1, shown in
[0192] For example, if there are only four such actuator electrodes, respectively having time-average potentials V1.sub.average, V2.sub.average, V3.sub.average, and V4.sub.average (each calculated in a manner similar to that described above for V1.sub.average in the case that the voltage pulses are of a similar form to that described for V1.sub.average) then the overall average of all four actuator electrodes is given by:
Voverall.sub.average=(V1.sub.average+V2.sub.average+V3.sub.average+V4.sub.average)/4.
This Voverall.sub.average is then applied to the reference electrode 710. Therefore, if the potentials of the actuator electrodes are being controlled such that the sum of the absolute values of the potential differences between the electrical double layers between any pair of actuator electrodes is kept below V.sub.op and if the physical gap between the metallic support components and the actuator electrodes is larger than a gap between neighbouring actuator electrodes, then the sum of the absolute values of the potential differences between the electrical double layers between any actuator electrode and any metallic support component will remain below V.sub.op.
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[0194] In some applications and some scenarios, the overall average varies with time, such as when an image is being printed by an ink jet printer. Accordingly, real time calculations may be more appropriate and effective. Therefore, instead of using the known drive waveforms and their averages, the processor 805 can calculate a running average of all the actuator electrode drive potentials on the fly (real-time). In this manner, the reference electrode 810 will be provided with a real-time time-varying potential. Furthermore, the time constant of the output can be adjusted to control the speed with which the reference electrode potential changes.
[0195] In practice, in some embodiments, the metallic support components are connected to the reference electrode 810. Alternatively, the metallic support components are set to ground potential and the drive voltage pulses to the actuator electrodes 815 are referenced to a potential such that Voverall.sub.average is equal to zero.
[0196] Alternatively or additionally, the potential of actuator electrodes can be so adjusted using the following approaches, individually or in combination. The potential may be adjusted by applying voltage pulses to individual electrodes of sufficiently-short duration that the piezoelectric actuators to which those actuator electrodes are attached are not displaced sufficiently to cause droplet ejection, whilst the average potential of the actuator electrodes is nonetheless adjusted. For example, the movement response time of actuators used in shared-wall piezoelectric ink jet print heads may be in the region of 1-10 s and the potentials used to induce droplet ejection using voltage pulses of such durations may typically be in the region of 10V-50V. For such actuators, voltage pulses, having potential conventionally used for droplet ejection (i.e., 10-50V in this example), but of a shorter than the conventionally used duration, e.g., of 200 ns or less, are generally sufficiently short that, although a brief pressure transient is induced within the ink adjacent to the actuator, very little actuator displacement occurs and consequently there is no droplet ejection.
[0197] The potential of the actuator electrodes can also be adjusted by applying simultaneously (within the response time of the piezoelectric actuators) substantially the same potential to two nearest-neighbour electrodes. In this manner, there is little or no potential difference across the intervening shared wall actuator, and consequently little displacement of the actuator or pressure transient in the ink is stimulated and consequently, no droplet ejection occurs. Thus, the average potential on each actuator electrode (relative to ground) of the actuator is adjusted without jetting the ink.
[0198] Furthermore, the potential of the actuator electrodes can be adjusted by applying voltage waveforms to individual actuator electrodes on the shared-wall piezoelectric actuators having rise times and/or fall times, both as known in the art, that are sufficiently long, for example 50 ms, compared to the timescales characteristic of ink flows in channels adjacent to the actuators that the pressure rise induced by the actuators in the ink as a consequence of those voltage waveforms to the actuators is insufficient to cause ejection of ink as droplets, but nonetheless influences the average potential of that actuator electrode.
[0199] Therefore, in accordance with the described methodology, potential difference waveforms whose magnitude is larger than the threshold overpotential can be applied between pairs of electrical conductors adjacent to a common electrolyte solution whilst suppressing or eliminating electrochemical corrosion of those conductors. Further, the described methodology allows the supply of electrical energy, power, and signals to components, devices, systems, and assemblies whose operation requires transmission of electrical energy, power, or signals through electrical conductors that are adjacent to an electrolyte solution environment.
[0200] In accordance with the described methodology, a potential difference waveforms that is applied between those conductors is selected and controlled such that the average potential difference of that waveform, calculated over a time interval equal to or greater than the shortest double layer charging time associated with those conductors, is smaller than the threshold overpotential of those conductors in the electrolyte solution. This is in contrast to potential difference waveforms with average potential difference being larger than the threshold overpotential of those conductors that cause electrical current to flow between the conductors through the electrolyte solution, thereby causing electrochemical corrosion of the conductors.
[0201] In some embodiments, a power supply system includes additional electrical components to provide an overall electrical source system that allows potential difference waveforms of the power source(s) to be selected such that average potential difference, calculated over a time interval equal to or greater than the shortest double layer charging time associated with the conductors, is larger than the threshold overpotential of the conductors in the electrolyte solution whilst still suppressing electrochemical corrosion of those electrodes. The power source (or supply) system comprises at least (i) an electrical power source that provides a potential difference waveform of magnitude exceeding the threshold overpotential between those conductors, and (ii) series capacitive coupling between those electrical power source(s) and each of those conductors. Such a power source system can be used to supply electrical energy to electrical conductors in a first pair of electrical conductors selected from a plurality of electrical conductors, and thereby to supply electrical energy to an electrical load connected to those conductors.
[0202] More generally, such a power system can used to supply electrical energy to electrical conductors to any two or more electrical conductors adjacent to the electrolyte solution. One capacitor may be placed in series with one of the electrical conductors and the power source system. In this way it is possible to transmit the edges of potential difference waveforms between the capacitively coupled conductor and other electrical conductors whilst filtering out low frequency components of those waveforms. Alternatively, two capacitors may be placed such that each one of the electrical capacitors is in series with each of two electrical conductors and that power source system. In this way it is possible to isolate electrically the potential difference waveform applied between those two conductors from the potentials of other conductors whilst still transmitting the edges of potential difference waveforms between the two capacitively coupled electrical conductors. Further still, a series capacitor may be placed between that power source system and each of those conductors.
[0203] As discussed further in greater detail, if the electrical load presented by the conductors to the electrical power source system is primarily capacitive in nature, additional electrical resistance is preferably provided between the junction made by each series capacitor with the conductor adjacent to the electrolyte solution to which that capacitor is connected and a common conductor which may be connected to a control potential V.sub.control.
[0204] The capacitance of that capacitive coupling is denoted hereinafter by the symbol C.sub.s. Preferably the capacitive coupling is provided by an electrical capacitor and without loss of generality further description will use the term capacitor to refer to such capacitive coupling. The electrical resistance, if used, is denoted hereinafter by the symbol R.sub.s. Preferably such resistance is provided by an electrical resistor and without loss of generality further description will use the term resistor to refer to such electrical resistance.
[0205] Further description of further features of the invention is provided with reference to capacitive electrical loads, each having capacitance C.sub.p, presented by pairs of conductors to the power source system. Loads of this general nature can arise, for example, in the case of the conductors taking the form of electrodes deposited upon the piezoelectric actuators of a shared-wall piezoelectric ink jet printhead. The person skilled in the art will be able to extend the principles disclosed hereinafter to other types of electrical load.
[0206]
[0207] A top plate 917 is bonded to the remaining upper surface 916 of the body 910, thereby creating channels . . . 918.sub.2, 918.sub.1, 918.sub.0, 918.sub.1, 918.sub.2 . . . In use, the channels . . . 918.sub.2, 918.sub.1, 918.sub.0, 918.sub.1, 918.sub.2 . . . are filled with a liquid electrolyte 920, such as an aqueous ink, for ejection from those channels. The electrolyte supply (not shown) to all channels . . . 918.sub.2, 918.sub.1, 918.sub.0, 918.sub.1, 918.sub.2 . . . is common, most typically from a manifold at one or both ends of the channels . . . 918.sub.2, 918.sub.1, 918.sub.0, 918.sub.1, 918.sub.2 . . . (the sectional view of
[0208] According to at least some methods of the printhead operation, to eject droplets from a given channel (e.g., channel 918.sub.0), the FET output stages are switched so that at least one voltage pulse of potential V.sub.app is applied to the electrode corresponding to that channel (e.g., electrode 911.sub.0) whilst its nearest-neighbour electrodes (e.g., electrodes 911.sub.1 and 911.sub.1) are held at ground potential, thereby creating one or more pulses of potential difference V.sub.app (e.g. in this case V.sub.0=V.sub.app, V.sub.1=0, V.sub.1=0 so that (V.sub.0V.sub.1)=(V.sub.0V.sub.1)=V.sub.app) between the nearest-neighbour electrodes.
[0209] There are many such drive schemes, the details of which are discussed in, for example US2009/0073207A1 and U.S. Pat. No. 6,193,343B1. However, the main characteristics of these drive schemes are: [0210] (i) producing potential differences (such as V.sub.0V.sub.1) between pairs of electrodes of magnitudes V.sub.app whose average, taken over a time period equal to or greater than a double-layer charging time, .sub.DL, can exceed the threshold overpotential V.sub.op; and [0211] (ii) operating with unipolar potentials such that the time average potential difference, taken over a time period equal to or greater than a double-layer charging time .sub.DL, between an assembly of such electrodes in a printhead and another electrical conductor also in contact with the electrolyte fluid exceeds the threshold overpotential V.sub.op.
These characteristics can cause electrochemical corrosion, which the methods and techniques described in this disclosure aim to suppress or eliminate.
[0212] The inventors have realised that, because the electrolyte supply to all channels . . . 918.sub.2, 918.sub.1, 918.sub.0, 918.sub.1, 918.sub.2 . . . is common, the electrolyte 920 presents an electrical impedance between each pair of the nearest-neighbour electrodes . . . 911.sub.2, 911.sub.1, 911.sub.0, 911.sub.1, 911.sub.2 . . . . Each such impedance may be represented as Z.sub.i and is shown schematically in
[0213] The electrolyte 920 also presents an electrical impedance between non-nearest-neighbour electrodes. However, in the described geometry of
[0214] As described with reference to
[0215] Accordingly, for such geometries the conventions used throughout this disclosure are that (i) the double layers adjacent to any driven electrode are labelled DL1 and those adjacent to any non-driven electrode are labelled DL2, (ii) the double layers formed between electrode 911.sub.m and 911.sub.n are labelled DL1.sub.mn for the driven electrodes and DL2.sub.mn for non-driven electrodes. For example, if output V.sub.0 of drive 0 at 913.sub.0 is non-zero and all other drive outputs . . . V.sub.2, V.sub.1, V.sub.2 . . . at . . . 913.sub.2, 913.sub.1, 913.sub.1, 913.sub.2 . . . are zero, then double layer DL1.sub.0-1 represents the double layer adjacent the left-hand half of electrode 911.sub.0, whose double layer forms part of the electrolyte impedance between the electrodes 911.sub.0 and 911.sub.1. Similarly, double layer DL1.sub.01 represents the double layer adjacent the right-hand half of the electrode 911.sub.0 whose double layer forms part of the electrolyte impedance between the electrodes 911.sub.0 and 911.sub.1. Also similarly, double layer DL2.sub.10 is the double layer formed in the right-hand half of the electrode 911.sub.1 and DL2.sub.10 is the double layer formed in the left-hand half of the electrode 911.sub.1.
[0216]
[0217]
[0218] The overall electrical circuit that can be used by the printhead 900 of
[0219]
[0220] For a given V.sub.app, the insertion of the capacitances C.sub.s reduces the magnitude of the potential difference waveform applied across the load capacitance C.sub.p, designated by reference numeral 1130, so that some increase in V.sub.app may be needed to achieve the same ejection performance of the printhead as is achieved without the capacitances C.sub.s.
[0221] An example of how to select the value of the capacitance C.sub.s when supplying energy or power from a power source system to a piezoelectric actuator in an inkjet printhead is described below in context of a shared wall ink-jet printhead. Its piezoelectric actuators present an electrical load that is principally, but not entirely capacitive. The person skilled in the art would be able to extend these principles to other types of electrical load and other applications, without undue experimentation.
[0222] In the context of this disclosure, the capacitance of the piezoelectric actuator is represented as C.sub.p, V.sub.app is defined to be the potential difference waveform provided by a power source system, and the minimum magnitude of the potential difference required by the actuator to perform the ejection task is referred to as V.sub.req. The value of V.sub.req will be influenced by the particular design of the piezoelectric ink-jet printhead, the nature of the liquid that it is ejecting, the size of the droplets to be ejected, and many other factors. Keeping such factors constant, if the power source system is connected directly to the electrode pair, then the condition for ejection of droplets is simply V.sub.appV.sub.req.
[0223] If, however, the power source system provides potential difference waveform V.sub.app to the primarily-capacitive load C.sub.p, presented by the piezoelectric actuator via a single capacitor of the capacitance C.sub.s connected between that power source and one electrode of the pair, the magnitude of the resulting potential difference between the electrodes is V.sub.app.Math.C.sub.s/(C.sub.s+C.sub.p), and thus is lesser than V.sub.app. For satisfactory ejection, the following increase of V.sub.app is required: V.sub.appV.sub.req.Math.(C.sub.s+C.sub.p)/C.sub.s.
[0224] If the power source system provides a potential difference waveform V(t) to that load via two capacitors, each of the capacitance C.sub.s, where one of the capacitors is connected between that power source and the first electrode of the pair and the second capacitor is connected between that power source and the second electrode of the pair, then the magnitude of the resulting potential difference between the electrodes is V.sub.app.Math.(0.5C.sub.s)/(0.5C.sub.s+C.sub.p). In this case, for satisfactory ejection, the following increase to V.sub.app is required: V.sub.appV.sub.req.Math.(0.5C.sub.s+C.sub.p)/(0.5C.sub.s). It is generally desirable, therefore, to select C.sub.s such that C.sub.s>>C.sub.p, thereby minimising the increase in potential difference that the power source system needs to supply.
[0225] In the case that a capacitor C.sub.s is connected as described above and in addition a coupling resistor R.sub.s is provided either (i) between one electrode of the pair and a control potential or (ii) between one electrode of the pair and a second further resistor R.sub.s connected to a second electrode of the pair, the time constants for R.sub.sC.sub.p and R.sub.sC.sub.s can be large compared to the risetime (as understood in the electronic arts) of the potential difference waveform V.sub.app. This will not significantly further reduce the potential difference between the electrodes that induces the actuation of the piezoelectric actuator and any consequent desirable increase in V.sub.app to maintain droplet ejection is very small.
[0226] In general, when using coupling capacitors C.sub.s, the design process becomes: [0227] (i) determine V.sub.req, [0228] (ii) determine, for the particular electrolyte and electrode geometry, the threshold overpotential and double-layer charging times; [0229] (iii) select, if possible, values of the capacitance C.sub.s and the magnitude of V.sub.app such that V.sub.appV.sub.req.Math.(C.sub.s+C.sub.p)/C.sub.s or V.sub.appV.Math.(0.5C.sub.s+C.sub.p) (0.5C.sub.s) (as appropriate), whilst the sum of the absolute magnitudes of the potential differences across the double layers are kept below the threshold overpotential; [0230] (iv) select R.sub.s such that, with that value of C.sub.s, the time constants given by R.sub.sC.sub.p and R.sub.sC.sub.s are large compared to the risetime (as understood in the electronic arts) of the potential difference waveform V.sub.app and such that the time constants given by R.sub.sC.sub.p and R.sub.sC.sub.s are small compared to the shortest of the double layer charging times.
[0231] If the maximum pulse duration t is selected to be shorter than the time period t during which V.sub.DL(t) remains smaller than V.sub.op, then there is no current flow through the double layers DL1.sub.01 and DL1.sub.0-1 or the double layers DL2.sub.10 and DL2.sub.10 within the Z.sub.i impedances at 1240.sub.01 and 1240.sub.10. As noted above in relation to
[0232] There are further capacitively-coupled electrical paths from the Drive 0 FET output stage 1113.sub.0 and the FET output stages of other (non-nearest-neighbour) drives. However, if C.sub.s is selected such that C.sub.5/2>>C.sub.p then: [0233] (i) the electrical impedance to voltage pulses presented by C.sub.p is much larger than that presented by C.sub.s and to a very good approximation these further electrical paths may be neglected in comparison to the nearest-neighbour paths; [0234] (ii) the reduction in magnitude of the potential difference waveform applied across the load capacitance C.sub.p noted above is small. In this way, the supply of electrical energy, power and/or signals to the corresponding piezoelectric actuator is only slightly diminished from the case where no capacitors C.sub.s are used.
[0235] In at least the case where the load is purely capacitive, the capacitive coupling technique described above with reference to
[0236] More specifically,
[0237] By the electrical path through resistors R.sub.s at 1360.sub.0 and 1360.sub.1, the potential differences V.sub.DL1 and V.sub.DL2 of impedance Z.sub.i at 1140.sub.10 are discharged to 0V with a characteristic time constant .sub.s given by .sub.sR.sub.sC.sub.s. Similarly, by the electrical path through resistors R.sub.s at 1360.sub.0 and 1360.sub.1, the potential differences V.sub.DL1 and V.sub.DL2 of impedance Z.sub.i at 1140.sub.01 are discharged to 0V also with a characteristic time constant T.sub.s given by .sub.sR.sub.sC.sub.s. R.sub.s can generally be chosen so that .sub.s<.sub.DL and preferably .sub.s<<.sub.DL whilst still observing the preferred condition that C.sub.s/2>>C.sub.p. In this way, provided that the voltage pulses V.sub.app also have time duration t short compared to .sub.DL (more specifically, provided that t<T.sub.DL for V.sub.app1.5V.sub.op, t<0.1.sub.DL for V.sub.app10V.sub.op, t<0.02.sub.DL for V.sub.app50V.sub.op) a sum of the absolute magnitudes of the potential differences V.sub.DL1 and V.sub.DL2 never exceeds V.sub.op and so electrochemical corrosion is suppressed or prevented.
[0238] For example, with typical values within a piezoelectric printhead C400 pF, .sub.DL1 mS and C.sub.DL1, C.sub.DL25 nF, one may choose C.sub.s10 nF and R.sub.s10 k so that .sub.s100 s<<.sub.DL. In many such printheads the typical pulse duration is t1 s-20 s.
[0239] Further, if desired, a control potential V.sub.control (not shown) may be applied to common conductor 1370. This is helpful in the case where the system also has a further conductor in contact with the electrolyte at a potential V.sub.remote different to that at the common conductor 1370 of the resistors. Setting V.sub.remoteV.sub.opV.sub.controlV.sub.remote+V.sub.op prevents current flows between the electrodes . . . 1111.sub.2, 1111.sub.1, 1111.sub.0, 1111.sub.1, 1111.sub.2 . . . and the further conductor which, whilst transient, may (depending on the geometry of the system and nature of the electrolyte) otherwise persist for a duration sufficiently long to cause corrosion. In systems where there is no such further conductor V.sub.control can conveniently be set to zero.
[0240] By applying these approaches individually or in suitable combinations, the potentials of all actuator electrodes, regardless of whether they are in use to eject droplets or not, can be adjusted such that the potential difference across the electrical double layer on each actuator electrode is always maintained below V.sub.op. The choice of a particular method or combinations of methods listed above (or other methods by which actuator electrodes can be adjusted to potentials such that the potential difference across the electrical double layer on each actuator electrode is always maintained below V.sub.op) is influenced, for example, by the capabilities of the control and drive electronics circuitry, often in the form of an application-specific integrated circuit (ASIC), that is available to the printhead manufacturer.
[0241] It is not practical to measure directly the potential differences V.sub.DL1 and V.sub.DL2 across the double layers DL1.sub.mn and double layers DL2.sub.mn of electrodes formed upon a piezoelectric actuator within a shared wall piezoelectric printhead during its operation. Therefore, a number of simulations of the effect of (i) capacitive coupling between FET output stages of a power source subsystem and the primarily capacitive load presented by such electrodes, and (ii) resistive coupling between such electrodes in the case where V.sub.control=0 were performed using the electronics software package LTSpice IV. Results of such simulations are shown in
[0242] In these simulations, the power source system provides a pulsatile unipolar voltage waveform that is representative of waveforms used in practical shared-wall piezoelectric printheads. In all simulated cases, the pulsatile waveform was applied to one electrode whilst its nearest-neighbour electrodes were held at ground potential. The condition C.sub.s/2>>C.sub.p was imposed so that it was justified to exclude the effect of impedance paths other than between the driven electrode and its nearest neighbours. The resulting circuits 1400 and 1600 are therefore as shown in
[0243] With reference to
[0244] C4, R3, and C5 represent the capacitive and resistive elements of the impedance Z.sub.i (e.g. 1000) as shown in
[0245] R5 represents the resistance of the path to ground from that neighbouring electrode (e.g., electrode 1111.sub.1. This includes, for example, the resistance of the wiring 1112.sub.1 and that of the FET output stage of Drive 1 when its FETs are switched to provide output V.sub.0=0. C8 is the capacitance C.sub.p of a second of two nearest-neighbour piezoelectric actuators with which the driven electrode is in electrical contact (e.g., the capacitance C.sub.p between the electrodes 1111.sub.0 and 1111.sub.1).
[0246] C2, R2, and C3 represent the capacitive and resistive elements of the impedance Z.sub.i (e.g. 1140.sub.01) formed between the driven electrode (e.g., electrode 1111.sub.0) and the electrode electrically in contact with that second piezoelectric actuator (e.g., electrode 1111.sub.1). In particular, C2 represents the capacitance of double layer DL1.sub.0-1 formed adjacent the drive electrode, C3 represents the capacitance of double layer DL2.sub.10 formed adjacent that neighbouring electrode, and R2 represents the resistance R.sub.iconic for current flow between those double layers. R6 represents the resistance of the path to ground from that neighbouring electrode (e.g., electrode 1111.sub.1). This includes, for example, the resistance of the wiring 1112.sub.1 and that of the FET output stage of Drive 1 when its FETs are switched to provide output V.sub.0=0.
[0247] The circuit 1600 of
[0248] Resistor R4 of the circuit 1600 connects the driven electrode (e.g., electrode 1111.sub.0) to a control voltage V3=0. Resistor R7 connects the electrode (e.g., electrode 1111.sub.1) of the first of two nearest-neighbour piezoelectric actuators with which the driven electrode (e.g., electrode 1111.sub.0) is in electrical contact to a control voltage V4=0. Resistor R8 connects the electrode (e.g., electrode 1111.sub.1) of the second of two nearest-neighbour piezoelectric actuators with which the driven electrode (e.g., electrode 1111.sub.0) is in electrical contact to a control voltage V2=0.
[0249] Node N001 is located at the common electrode connecting the capacitors C7 and C8, node N003 is located at the opposing electrode of the capacitor C8 and node N002 is located at the double layer DL1.sub.0-1.
[0250]
[0251]
[0252]
[0253] It can be seen from these graphs that, for the same circuit, components, and drive conditions, the introduction of capacitances C.sub.s and resistances R.sub.s greatly reduces the potential differences V.sub.DL1 and V.sub.DL2 appearing across the double layers DL1.sub.0-1, DL1.sub.01, DL2.sub.10 and DL2.sub.10, whilst only slightly reducing the magnitude of the voltage step across load C.sub.p provided by the pulses. It can further be seen that, without introduction of the capacitances C.sub.s and resistances R.sub.s, V.sub.DL1, and V.sub.DL2 would exceed the threshold overpotential typical of aqueous electrolytes so that electrochemical electrode corrosion would occur. However, with capacitances C.sub.s and resistances R.sub.s added to the circuit, V.sub.DL1 and V.sub.DL2 do not exceed the threshold overpotential typical of aqueous electrolytes; so that electrochemical electrode corrosion does not occur.
[0254] Notably, without capacitances C.sub.s and resistances R.sub.s, when V.sub.DL1 and V.sub.DL2 exceed the threshold overpotential, the impedance Z.sub.i must properly be represented by the circuit of
[0255] In some embodiments, the capacitors C.sub.s and/or the resistors R.sub.s are integrated onto an interface board that connects the FET output stages of the electrical source system provided by a conventional ink jet printhead drive ASIC and the corresponding drive electrodes of the printhead. These embodiments provide for an easier practical implementation. Further, in some embodiments, the capacitors C.sub.s and and/or resistors R.sub.s are integrated into such an ASIC, thereby providing for a low cost implementation.
[0256] The inventors have conducted a number of experiments to apply and confirm the validity of the above-discussed principles and techniques. To conduct these experiments, a number of assemblies similar to those discussed with reference to
[0257]
[0258] The inventors observed during this experiment that once the potential difference of the waveform 1800 shown in
Ni.fwdarw.Ni.sup.2++2e.sup.
Cr.fwdarw.Cr.sup.2++2e.sup.
At the cathode 1902, protons present in the water were reduced, and hydrogen gas was produced:
2H.sup.++2e.sup..fwdarw.H.sub.2
[0259] The rate of the reactions was such that gas bubbles started generating at the cathode 1902 in less than three seconds of the application of the potential difference waveform 1800.
[0260] In a second experiment, a similar potential difference waveform was applied through some additional components, as described with reference to
[0261] The anode and cathode assembly were made using the same vapour phase techniques as described with reference to
[0262] The anode and cathode assembly was immersed in water, as further described with reference to
[0263]
[0264] The output waveform 2030 was applied to the circuit 2000 for over 14 hours. During this time there was no visible damage to the anode 2010, and no visible generation of gas at the cathode 2020.
[0265]
[0266] The examples given above refer to shared wall inkjet printheads. It is however to be understood that the skilled person may apply the details of the invention to other types of inkjet printheads, including, but not limited to, thermal, piezo, and MEMs, printheads. In context of inkjet printheads, examples of electrical conductors include, but are not limited to, actuator electrodes, ink supply pipes, nozzle plates, support structures and substrates, thermal heaters, conductors associated with supply of electrical energy to such heaters and actuator electrodes, and the like.
[0267] Further, although specific examples of circuits are depicted in
[0268] The methods described herein may be encoded as executable instructions embodied in a computer readable medium, including, without limitation, non-transitory computer-readable storage, a storage device, and/or a memory device. Such instructions, when executed by a processor (or one or more computers, processors, and/or other devices) cause the processor (the one or more computers, processors, and/or other devices) and/or the overall system including the processor to perform at least some of the methods described herein. A non-transitory computer-readable storage medium includes, but is not limited to, volatile memory, non-volatile memory, magnetic and optical storage devices such as disk drives, magnetic tape, CDs (compact discs), DVDs (digital versatile discs), or other media that are capable of storing code and/or data.
[0269] The methods and processes can also be partially or fully embodied in hardware modules or apparatuses or firmware, so that when the hardware modules or apparatuses are activated, they perform the associated methods and processes. The methods and processes can be embodied using a combination of code, data, and hardware modules or apparatuses.
[0270] Examples of processing systems, environments, and/or configurations that may be suitable for use with the embodiments described herein include, but are not limited to, embedded computer devices, personal computers, server computers (specific or cloud (virtual) servers), hand-held or laptop devices, multiprocessor systems, microprocessor-based systems, set top boxes, programmable consumer electronics, mobile telephones, network PCs, minicomputers, mainframe computers, distributed computing environments that include any of the above systems or devices, and the like. Hardware modules or apparatuses described in this disclosure include, but are not limited to, application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), dedicated or shared processors, and/or other hardware modules or apparatuses.
[0271] The order of execution or performance of the operations in the embodiments illustrated and described herein is not essential, unless otherwise specified. That is, the operations/steps may be performed in any order, unless otherwise specified, and embodiments may include additional or fewer operations/steps than those disclosed herein. It is further contemplated that executing or performing a particular operation/step before, contemporaneously with, or after another operation is in accordance with the described embodiments.
[0272] It is to be understood that the present disclosure includes permutations of combinations of the optional features set out in the embodiments described above. The skilled person may implement the details of the invention in several alternative ways within the scope of the attached claims. In particular, it is to be understood that the features set out in the appended dependent claims are disclosed in combination with any other relevant independent claims that may be provided, and that this disclosure is not limited to only the combination of the features of those dependent claims with the independent claim from which they originally depend.