FLUIDICALLY CONTROLLED STEAM TURBINE INLET SCROLL
20180080324 ยท 2018-03-22
Inventors
- AMY LOUISE LYMN (Leicester, GB)
- DAVID ADEKUNLE ADEOLA (Coventry, GB)
- GIANLUCA BADJAN (Birmingham, GB)
- Philip James Corser (London, GB)
- CRAIG ANDREW LOW (Rugby, GB)
- ANDREW JAMES WILSON (Northampton, GB)
Cpc classification
F01D1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine inlet includes an annular housing and a main inlet port, a steam outlet, and a flow diversion port in the annular housing. A center axis of flow from the flow diversion port avoids intersecting a center axis of the steam outlet. A turbine system includes a turbine inlet, a fluid supply, and a flow diversion supply conduit. The turbine inlet has an annular housing including a main inlet port therein, a steam outlet therein, and a flow diversion port therein. The flow diversion supply conduit couples the fluid supply to the flow diversion port. A method of retrofitting a turbine inlet in a turbine system comprises opening a flow diversion port through an annular housing of a turbine inlet, connecting a flow diversion supply conduit to the flow diversion port, and connecting the flow diversion supply conduit to the fluid supply.
Claims
1. A turbine inlet comprising: an annular housing having an outer surrounding peripheral wall and a pair of axially spaced side walls, the annular housing defining an internal chamber; a main inlet port to the annular housing, the main inlet port in fluid communication with the internal chamber for transmitting steam into the internal chamber; a steam outlet from the annular housing and in fluid communication with the internal chamber for passing steam from the internal chamber into a first stage of the turbine, the steam outlet having a center axis; and a flow diversion port to the annular housing, wherein flow exiting the flow diversion port is directed so a center axis of the flow avoids intersecting the center axis of the steam outlet.
2. The turbine inlet of claim 1, wherein the flow diversion port has an area and the main inlet port has an area, and the area of the flow diversion port is smaller than the area of the main inlet port.
3. The turbine inlet of claim 1, wherein the flow from the flow diversion port is directed into main steam flow entering the internal chamber from the main inlet port.
4. The turbine inlet of claim 1, wherein the flow diversion port faces off-center from the center of the steam outlet by an amount at least as great as a radius of the steam outlet.
5. The turbine inlet of claim 1, further comprising a flow diversion supply conduit, the flow diversion port coupling the flow diversion supply conduit to the internal chamber.
6. The turbine inlet of claim 1, wherein the center axis of flow entering the internal chamber from the flow diversion port intersects a center axis of main steam flow entering the internal chamber from the main inlet port.
7. The turbine inlet of claim 1, wherein the steam outlet is located concentrically around a center axis of a rotor.
8. A turbine system comprising: a turbine steam inlet having an annular housing, the annular housing including: a main inlet port therein, a steam outlet centrally positioned therein, a flow diversion port therein, and an outer surrounding peripheral wall and a pair of axially spaced side walls defining an internal chamber; a fluid supply; and a flow diversion supply conduit coupling the fluid supply to the flow diversion port, wherein the main inlet port is in fluid communication with the internal chamber for transmitting steam into the internal chamber, and the steam outlet is in fluid communication with the internal chamber for passing steam from the internal chamber into a first stage of a turbine of the turbine system, wherein the fluid supply is configured to supply fluid into the internal chamber at a higher pressure than steam entering the internal chamber from the main inlet port.
9. The turbine system of claim 8, wherein the flow diversion port has an area smaller than an area of the main inlet port.
10. The turbine system of claim 8, wherein the steam outlet has a center axis, wherein the flow diversion port has a periphery and a center axis, and wherein the flow diversion port is oriented so no line extending through the periphery parallel to the center axis of the flow diversion port intersects the center axis of the steam outlet.
11. The turbine system of claim 8, wherein flow from the flow diversion port is directed so a center axis of the flow exiting the flow diversion port is angled more than zero degrees from the center axis of the steam outlet.
12. The turbine system of claim 8, wherein a center axis of flow entering the internal chamber from the flow diversion port intersects a center axis of main steam flow entering the internal chamber from the main inlet port.
13. The turbine system inlet of claim 8, wherein the fluid supply comprises at least one selected from the group consisting of an intermediate pressure turbine, a high pressure turbine, and an external fluid supply, the external fluid supply being fluidly connected to the turbine system only through the flow diversion supply conduit.
14. The turbine system inlet of claim 8, further comprising at least one valve between the fluid supply and the flow diversion port.
15. The turbine system of claim 8, further comprising a control system configured to control a rate of steam flow to the flow diversion port.
16. A method of retrofitting a steam inlet of a turbine in a turbine system, the method comprising: opening a flow diversion port through an annular housing of a turbine inlet; connecting a flow diversion supply conduit to the flow diversion port; and connecting the flow diversion supply conduit to a fluid supply, the turbine inlet having: the annular housing, the annular housing having an outer surrounding peripheral wall and a pair of axially spaced side walls, the annular housing defining an internal chamber; a main inlet port in the annular housing, the main inlet port in fluid communication with the internal chamber for transmitting steam into the internal chamber; and a steam outlet centrally positioned in the annular housing and in fluid communication with the internal chamber for passing steam from the internal chamber into a first stage of the turbine, the steam outlet having a center axis wherein opening the flow diversion port includes facing the flow diversion port so flow from the flow diversion port has a center axis angled to avoid intersecting the center axis of the steam outlet, wherein the fluid supply is configured to supply fluid into the internal chamber at a higher pressure than steam entering the internal chamber from the main inlet port.
17. The method of claim 16, wherein the fluid supply comprises at least one selected from the group consisting of an intermediate pressure turbine, a high pressure turbine, and an external fluid supply, the external fluid supply being fluidly connected to the turbine system only through the flow diversion supply conduit, the fluid supply configured to contain steam at a higher pressure than the turbine.
18. The method of claim 17, further comprising tapping into the fluid supply, the fluid supply being a pre-existing part of the turbine system.
19. The method of claim 16, wherein the center axis of the flow entering the internal chamber from the flow diversion port intersects a center axis of main steam flow entering the internal chamber from the main inlet port.
20. The method of claim 16, wherein the intersection of the center axis of the flow from the flow diversion port and the center axis of main steam flow from the main inlet port is between the steam outlet and the main inlet port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] These and other features of this invention will be more readily understood from the following detailed description of the various aspects of the invention taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019] It is noted that the drawings of the invention are not necessarily to scale. The drawings are intended to depict only typical aspects of the invention, and therefore should not be considered as limiting the scope of the invention. In the drawings, like numbering represents like elements between the drawings.
DETAILED DESCRIPTION OF THE INVENTION
[0020] As an initial matter, in order to clearly describe the current disclosure it will become necessary to select certain terminology when referring to and describing relevant machine components within a steam turbine. When doing this, if possible, common industry terminology will be used and employed in a manner consistent with its accepted meaning. Unless otherwise stated, such terminology should be given a broad interpretation consistent with the context of the present application and the scope of the appended claims. Those of ordinary skill in the art will appreciate that often a particular component may be referred to using several different or overlapping terms. What may be described herein as being a single part may include and be referenced in another context as consisting of multiple components. Alternatively, what may be described herein as including multiple components may be referred to elsewhere as a single part.
[0021] In addition, several descriptive terms may be used regularly herein, and it should prove helpful to define these terms at the onset of this section. These terms and their definitions, unless stated otherwise, are as follows. As used herein, downstream and upstream are terms that indicate a direction relative to a position within the flow of a fluid, such as the working fluid through the turbine engine or, for example, the flow of steam through a turbine stage. The term downstream corresponds to the direction of flow of the fluid, and the term upstream refers to the direction opposite to the flow. The terms forward and aft, without any further specificity, refer to directions, with forward referring to the front or turbine end of the engine, and aft referring to the rearward or generator end of the engine. It is often required to describe parts that are at differing radial positions with regard to a center axis. The term radial refers to movement or position perpendicular to an axis. In cases such as this, if a first component resides closer to the axis than a second component, it will be stated herein that the first component is radially inward or inboard of the second component. If, on the other hand, the first component resides further from the axis than the second component, it may be stated herein that the first component is radially outward or outboard of the second component. The term axial refers to movement or position parallel to an axis. Finally, the term circumferential refers to movement or position around an axis. It will be appreciated that such terms may be applied in relation to the center axis of the turbine.
[0022]
[0023] In operation, steam 24 enters a turbine inlet 26 of steam turbine 10 and is channeled through stationary vanes 22. Vanes 22 direct steam 24 downstream against blades 20. Steam 24 passes through the remaining stages imparting a force on blades 20 causing shaft 14 to rotate. At least one end of turbine 10 may extend axially away from rotor 12 and may be attached to a load or machinery (not shown) such as, but not limited to, a generator, and/or another turbine.
[0024] In one embodiment of the present invention as shown in
[0025]
[0026] Main steam supply conduit 214 and main inlet port 212 can be located and oriented anywhere to direct steam into internal chamber 210, such that flow toward and through steam outlet 220 is not even and/or uniform, or such that flow toward and through steam outlet 220 can be redirected or diverted to improve its evenness and uniformity approaching and passing through steam outlet 220. In the example illustrated in
[0027] Main steam supply conduit 214 and main inlet port 212 can also be oriented to face less directly at the center of internal chamber 210 or the center of steam outlet 220, i.e., be more radially misaligned. Main steam supply conduit 214 and main inlet port 212 can face off-center with center of steam outlet 220 such that center axis 232 of steam flow directed from main steam supply conduit 214 is offset from center axis 224 of steam outlet 220 as far as a radius of steam outlet 220, or in some cases a diameter of steam outlet 220. An offset greater than a radius of steam outlet 220 can have steam outlet 220 outside a direct path of a majority of steam flow from main steam supply conduit 214.
[0028] Flow diversion port 216 and flow diversion supply conduit 218 can be oriented to direct fluid (e.g., steam, air, etc.) from flow diversion port 216 away from the center of internal chamber 210 or steam outlet 220, and divert steam from main inlet port 212 into a circumferential flow around steam outlet 220, wherein steam more evenly enters steam outlet 220 around the circumference of steam outlet 220, and at more uniform angles of incidence, as schematically depicted in
[0029] Depending on how much adjustment is desired for the main steam flow entering internal chamber 210 at main inlet port 212, a location and orientation can be anywhere in the annular housing 202. In some embodiments, a longitudinal axis 228 of flow diversion supply conduit 218, and/or a center axis 230 of flow exiting flow diversion port 216, avoids intersecting center axis 224 of steam outlet 220. Each flow diversion port 216 illustrated in
[0030] In some embodiments, flow diversion port 216 can be angled so no line extending within a periphery of flow diversion port 216 parallel to center axis 230 of flow diversion port 216 intersects center axis 224 of steam outlet 220, as illustrated in
[0031] In some of these cases discussed above, flow from flow diversion port 216 is directed into the main steam flow entering internal chamber 210 from main inlet port 212. Aiming flow diversion inlet 216 more directly into the path of steam entering inlet 200 through main inlet port 212 can have a greater impact in redirecting the flow circumferentially, which can allow reduction of the pressure and mass flow of diversion flow necessary to achieve a desired level of circumferential flow.
[0032] Flow diversion port 216 can have a smaller area than main inlet port 212. A smaller area can facilitate higher pressure to create more impact where the fluid enters internal chamber 210 from flow diversion port 216. The fluid entering inlet 200 through flow diversion port 216 can also have less mass flow than steam entering main inlet port 212. In various embodiments, for example, while many other mass flow values can be implemented, steam can enter inlet 200 through main inlet port 212 at about X kg/s while fluid can enter flow diversion inlet 216 at about X/30 kg/s. For example, in one case, steam can enter inlet 200 through main inlet port 212 at about 210 kg/s while fluid can enter flow diversion inlet 216 at about 7 kg/s. Again, this embodiment is merely one example, and a great range of values can be desirable and implemented. In this embodiment, with flow from flow diversion port 216 being directed into the main steam flow entering internal chamber 210 from main inlet port 212, the range of incidence of steam at steam outlet 220 can be reduced from plus or minus 40 degrees to plus or minus 15 degrees, or less.
[0033]
[0034]
[0035] Alternatively, flow diversion supply conduit 807 can be coupled to high pressure turbine 804. As with intermediate pressure turbine 806, the energy extracted from high pressure turbine 804 can be sufficient to achieve the desired circumferential flow, with relatively low energy loss that can be regained in excess from the improved, circumferential flow in the turbine inlet of low pressure turbine 802, and from reclaiming enthalpy (i.e., having a higher enthalpy fluid enter low pressure turbine 802). The shorter distance between intermediate pressure turbine 806 and low pressure turbine 802 than the distance between high pressure turbine 804 and low pressure turbine 802 can demand less equipment, space, and expense.
[0036] Also, high pressure turbine 804 extractions could be used to improve the inlet conditions of intermediate pressure turbine 806 inlet. The smaller the gap to reintroduce the extracted steam, the fewer stages that are bypassed and the more energy that is transferred to the rotor upstream of the inlet improved by a flow diversion port. The farther upstream in the turbine train the greater influence the extracted steam will have on the main steam flow into the inlet. The number of stages effected by the bypass increases, though, which may incur a performance penalty. There is a balance between extraction location and penalty incurred by the bypass.
[0037] Teachings of the disclosure, as illustrated relative to turbine systems 700, 800, can be implemented as a new design or retrofitted to an existing turbine system. For a retrofit, the outer casing 16 of turbine 10 (
[0038] In various embodiments, components described as being coupled to one another can be joined along one or more interfaces. In some embodiments, these interfaces can include junctions between distinct components, and in other cases, these interfaces can include a solidly and/or integrally formed interconnection. That is, in some cases, components that are coupled to one another can be simultaneously formed to define a single continuous member. However, in other embodiments, these coupled components can be formed as separate members and be subsequently joined through known processes (e.g., soldering, fastening, ultrasonic welding, bonding). In various embodiments, electronic components described as being coupled can be linked via conventional hard-wired and/or wireless means such that these electronic components can communicate data with one another.
[0039] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having, are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0040] When an element or layer is referred to as being on, engaged to, connected to or coupled to another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0041] Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0042] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.