Ultra-slim fastener and method of manufacturing same
20180077984 · 2018-03-22
Assignee
Inventors
Cpc classification
International classification
Abstract
An ultra-slim fastener for a bra comprises male and female parts mounted on fabric pieces. The male part comprises a planar body having a downwardly depending leg terminating in an outwardly projecting foot extending parallel to the body. The female part comprises a substantially planar frame defining a cavity for reception of the foot. The cavity is roofed in towards the innermost end of the frame only, thereby defining an open mouth towards the outermost frame end. In embodiments, a fabric strip forms a backing for the frame and the bottom of the cavity is closed off. The second piece further comprises an overlay mounted partially above the frame and on the fabric strip, sandwiching the frame between the overlay and the fabric strip. Embodiments are provided for use with reversible garments. Such a fastener will be very thin yet very strong.
Claims
1. An ultra-slim fastener for securing a first piece and a second piece of a garment together, the second piece comprising a fabric strip and an overlay, at least one of the fabric strip and the overlay having an aperture, the fastener comprising: a male part configured to be mounted on the first piece and a female part configured to be mounted on the second piece; the male part comprising a substantially planar body having an outermost body end, a downwardly depending leg disposed at the outermost body end and terminating in an outwardly projecting foot extending substantially parallel to the plane of the body; the female part comprising a substantially planar frame having a top, an outermost frame end, an innermost frame end, and defining a cavity for reception and retention of the foot, the cavity being partially roofed in towards the innermost frame end and having a roof and a bottom, thereby defining an open mouth towards the outermost frame end; the foot, the cavity, and the open mouth being dimensioned so that insertion of the foot into the cavity must be realized by inclining the body of the male part relative to the frame of the female part before bringing the male part and the female part together, retention of the foot in the cavity is realized by pivoting the inserted male part from an inclined orientation to a co-planar orientation with respect to the female part using the roof of the cavity as a fulcrum, and release of the foot from the cavity is realized by pivoting the inserted male part from the co-planar orientation back to the inclined orientation using the roof of the cavity as a fulcrum before moving the male part and the female part apart; and, the frame of the female part configured to be mounted to the second piece such that the frame is sandwiched between the fabric strip and the overlay, and the aperture corresponds with the open mouth.
2. The ultra-slim fastener of claim 1 in which the female part is configured to be mounted to the second piece so that the fabric strip forms a backing for the frame and the bottom of the cavity is closed off by the fabric strip.
3. The ultra-slim fastener of claim 1 in which the frame comprises an upstanding collar surrounding the open mouth.
4. The ultra-slim fastener of claim 3 in which a portion of the upstanding collar nearest the innermost frame end extends further upwardly from the frame than the remainder of the upstanding collar.
5. The ultra-slim fastener of claim 1 in which the cavity of the frame comprises a first downwardly depending flange adjacent the outermost frame end and a second downwardly depending flange, the second downwardly depending flange being positioned adjacent the innermost frame end and being dimensioned to protrude downwardly from the frame by the same distance as the first downwardly depending flange.
6. The ultra-slim fastener of claim 1 in which the cavity has a side wall adjacent the outermost frame end which slopes towards the outermost frame end from top to bottom, and the foot has a heel portion that slopes away from the outermost body end from top to bottom.
7. The ultra-slim fastener of claim 1 in which the substantially planar body has an upwardly extending flange adjacent the outermost body end.
8. The ultra-slim fastener of claim 1 in which the depth of the male part from the uppermost point on the male part to the lowermost point of the foot is no more than 0.0027 m deep.
9. The ultra-slim fastener of claim 1 in which the depth of the female part from the uppermost point on the frame to the lowermost point of the second piece connected to the frame is no more than 0.0034 m deep.
10. The ultra-slim fastener of claim 1 in which the foot of the male part has a lateral width which decreases outwardly from near the leg to a toe portion of the foot.
11. The ultra-slim fastener of claim 10 in which the foot has sides extending outwardly from the leg to the toe portion and wherein the sides are rounded, angled inwardly, or curved inwardly.
12. The ultra-slim fastener of claim 1 in which the body of the male part includes two longitudinal channels positioned on opposing sides of the foot.
13. An ultra-slim fastener for securing two ends of a garment together, the fastener comprising: a first piece having a male part mounted thereon, the first piece configured for attachment to one of the ends of the garment; a second piece comprising a fabric strip, an overlay, and at least one female part, at least one of the fabric strip and the overlay having an aperture, the second piece configured for attachment to other of the ends of the garment; the male part comprising a substantially planar body having an outermost body end, a downwardly depending leg disposed at the outermost body end and terminating in an outwardly projecting foot extending substantially parallel to the plane of the body; the female part comprising a substantially planar frame having a top, an outermost frame end, an innermost frame end, and defining a cavity for reception and retention of the foot, the cavity being partially roofed in towards the innermost frame end and having a roof and a bottom, thereby defining an open mouth towards the outermost frame end; the foot, the cavity, and the open mouth being dimensioned so that insertion of the foot into the cavity must be realized by inclining the body of the male part relative to the frame of the female part before bringing the male part and the female part together, retention of the foot in the cavity is realized by pivoting the inserted male part from an inclined orientation to a co-planar orientation with respect to the female part using the roof of the cavity as a fulcrum, and release of the foot from the cavity is realized by pivoting the inserted male part from the co-planar orientation back to the inclined orientation using the roof of the cavity as a fulcrum before moving the male part and the female part apart; and, the frame of the female part mounted to one of the fabric strip or the overlay, the frame being sandwiched between the fabric strip and the overlay, and location of the aperture corresponding with the open mouth.
14. The ultra-slim fastener of claim 13 in which the depth of the fastener from the uppermost point on the male part to the lowermost point of the second piece connected to the female part when the male part and the female part are engaged is no more than 0.0035 m deep.
15. The ultra-slim fastener of claim 13 in which the second piece comprises a laminate of tricot fabric and microfiber fabric, the first piece comprises a fabric strip, and the fabric strip of the first piece comprises at least one of tricot fabric and microfiber fabric.
16. The ultra-slim fastener of claim 13, further comprising: a plurality of female parts arranged in a longitudinally spaced row, alternately mounted to the fabric strip and the overlay, and positioned so that mouths of each female part alternately open forwardly and rearwardly; and, the leg of the male part depending both upwardly and downwardly from the body and terminating in two legs opposed about the body.
17. The ultra-slim fastener of claim 13, further comprising: a pair female parts, one of the female parts mounted to the fabric strip and the other of the female parts mounted to the overlay, the female parts positioned so that the cavities are aligned longitudinally and the mouth of one female part opens forwardly while the mouth of the other female part opens rearwardly; and, the leg of the male part depending both upwardly and downwardly from the body and terminating in two legs opposed about the body.
18. A method of manufacturing an ultra-slim fastener for securing two ends of a garment together, the method comprising: a. providing a fabric strip and an overlay sheet; b. providing a female part comprising a substantially planar frame having a top, an outermost frame end, an innermost frame end, and defining a cavity for reception and retention of the foot, the cavity being partially roofed in towards the innermost frame end and having a roof and a bottom, thereby defining an open mouth towards the outermost frame end; c. cutting out an aperture at least one of the fabric strip and the overlay sheet; d. bonding the overlay sheet to the fabric strip along at least one edge of both the overlay sheet and the fabric strip; e. placing the frame of the female part on one of the fabric strip or the overlay sheet with the open mouth in alignment with the aperture; f. bonding the frame of the female part to one of the fabric strip or the overlay sheet; g. drawing the fabric strip over the other side of the frame of the female part so that a bond line along the bonded edge of both the overlay sheet and the fabric strip is sandwiched between the overlay sheet and the fabric strip; h. bonding the fabric strip to the other side of the frame and bonding the overlay sheet to the fabric strip along any remaining un-bonded edges, so that the frame of the female part is sandwiched between the fabric strip and the overlay sheet, thereby forming a first piece configured for attachment to one of the ends of the garment; i. providing a male part comprising a substantially planar body having an outermost body end, a downwardly depending leg disposed at the outermost body end and terminating in an outwardly projecting foot extending substantially parallel to the plane of the body; j. providing the foot, the cavity, and the open mouth being dimensioned so that insertion of the foot into the cavity must be realized by inclining the body of the male part relative to the frame of the female part before bringing the male part and the female part together, retention of the foot in the cavity is realized by pivoting the inserted male part from an inclined orientation to a co-planar orientation with respect to the female part using the roof of the cavity as a fulcrum, and release of the foot from the cavity is realized by pivoting the inserted male part from the co-planar orientation back to the inclined orientation using the roof of the cavity as a fulcrum before moving the male part and the female part apart; and, k. mounting the male part to a second piece configured for attachment to other of the ends of the garment.
19. The method of claim 18 further including: in step (d), bonding the overlay sheet to the fabric strip along three edges of the overlay sheet and three edges of the fabric strip thereby forming a pouch; and, in step (g), turning the pouch inside out, thereby drawing the frame inside the pouch.
20. The method of claim 18 in which the overlay sheet is bonded to the fabric strip along one edge but spaced apart from the edge, thereby forming a flap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
DETAILED DESCRIPTION OF THE INVENTION
[0086] Referring to
[0087] Referring to
[0088] Referring to
[0089] Referring now to
[0090] Referring now to
[0091] Each of the frames 101 further comprises a cavity 119 for reception of a foot of a male part. The cavity 119 is partially roofed in by roof 121 and there is defined an open mouth 107 for permitting access to the cavity 119. A circumferential upstanding collar 123 is provided which surrounds the open mouth 107 and protrudes upwardly therefrom. This collar protects the fabric overlay placed over the frame and the fabric strip. The collar 123 protrudes upwardly further towards the inner end 125 of the female part than it does towards the outer end 127 of the female part. An enlarged portion 129 of the collar nearest the inner end of the female part acts as a backstop for the male part when the male part 200 or 300 is being joined together with the female part 100. The cavity side wall 131 positioned closer to the outer end 127 of the female part is angled from top to bottom towards the outer end 127. This will facilitate engagement of the male and female parts once the male and female parts come under tension.
[0092] It can be seen that the frame comprises a first downwardly depending flange 133 on the side of the cavity adjacent the outermost end of the female part and the frame 101 comprises a second downwardly depending flange 135 positioned on the side of the cavity adjacent the innermost end of the frame 101. The flange 133 provides additional structural rigidity to the frame 101 and the flange 135 is dimensioned to protrude downwardly from the frame by the same distance as the flange 133 so that the frame 101 may be kept level with respect to the fabric strip 103. It can be seen that the fabric strip 103 provides a backing for the frame 101 and the bottom of the cavity 119 is closed off by the fabric strip.
[0093] Referring to
[0094]
[0095]
[0096]
[0097]
[0098] In the shown embodiment, leg 221 of male part 200 depends both upwardly and downwardly from body 201. Leg 221 terminates in two feet 205f and 205r. Foot 205r is configured substantially as described in discussion of
[0099]
[0100] Fabric strip 103 may be differently styled from overlay 105, such as in color, texture, pattern, or material. Upper component 213 of male part 200 may be of similar style to overlay 105, while lower component 217 may be styled like fabric strip 103. Frames which are visible from one side of the garment may be styled to coordinate with fabric visible on the same side (e.g. frames 101a & 101c may be color coordinated with fabric 103). The exposed side of male part 200 may be similarly coordinated. This configuration presents two differing yet cohesive appearances when the garment is worn in one orientation or in reverse (inside-out), thereby providing a reversible garment.
[0101]
[0102] It will be understood that various modifications could be made to the fastener according to the invention without departing from the spirit of the invention. For example, in the examples shown, there are shown three positions (i.e. frames 101) in the female member 100 for reception of the male part of the fastener. More or fewer frames 101 could be provided to provide a more or less adjustable fastener. It is envisaged however that the fastener as shown provides a degree of adjustability and is considered to be an adjustable fastener. It is further envisaged that the fastener could be used for shoulder straps and is not limited to a back or front fastener for a brassiere, for example. The fastener is preferably made out of plastic material. If desired, an additional layer of padding material could be provided for comfort. Although this will increase the depth of the fastener, for example the padding layer may be of the order of 0.0005 m thick or more leading to a fastener that could be of the order of 0.005 m thick or more, the padding may provide a more comfortable fastener for the wearer thereby improving the desirability of the fastener. An ultra-slim fastener will be understood to be a fastener having a thickness of the order of 0.005 m (5 mm) or less. In the drawings, some of the dimensions (in millimeters) of the embodiments of fastener are shown however these are not necessarily deemed limiting and other dimensions of fastener could be provided to good effect.
[0103] In order to manufacture a fastener according to the invention, the method comprises the steps of cutting out an aperture in an overlay sheet before bonding the overlay sheet to a fabric strip along at least one edge of both the overlay sheet and the fabric strip. The frame of the female part is then placed on the overlay sheet with the open mouth of the frame in alignment with the aperture in the overlay sheet. The frame of the female part is bonded to the overlay sheet. Once bonded, the fabric strip is drawn over the other side of the frame of the female part so that the bond line along the bonded edge of both the overlay sheet and the fabric strip is sandwiched between the overlay sheet and the fabric strip. Finally, the fabric strip is bonded to the other side of the frame, and the overlay sheet is bonded to the fabric strip along any remaining un-bonded edges. It is envisaged that in one implementation, the initial step of bonding the overlay sheet to the fabric strip along at least one edge of both the overlay sheet and the fabric strip will entail bonding the overlay sheet to the fabric strip along three edges of the overlay sheet and the fabric strip thereby forming a pouch. Thereafter, the step of drawing the fabric strip over the other side of the frame of the female part so that the bond line along the bonded edge is sandwiched between the overlay sheet and the fabric strip comprises turning the pouch inside out, thereby drawing the frame inside the pouch. This is seen as a particularly useful method of manufacturing the female part of the fastener. The male part is constructed by bonding the fabric to the substantially planar body. In all cases, ultrasonic welding is seen as a useful choice for bonding the components together.
[0104] In the specification the terms comprise, comprises, comprised and comprising and the terms include, includes, included and including are all deemed totally interchangeable and should be afforded the widest possible interpretation.
[0105] The embodiments of the fastener described herein and garments incorporating same are exemplary and numerous modifications, combinations, variations, and rearrangements can be readily envisioned to achieve an equivalent result, all of which are intended to be embraced within the scope of the appended claims. Further, nothing in the above-provided discussions of the fastener and construction method should be construed as limiting the invention to a particular embodiment or combination of embodiments. The scope of the invention is defined by the appended claims.