Well operations using flexible elongate members
11486203 · 2022-11-01
Assignee
Inventors
- Bernt Gramstad (Ålgård, NO)
- Trond Eivind Larsen (Kvernaland, NO)
- Kjartan Ertenstein (Sola, NO)
- Vidar Haugen (Mosterøy, NO)
- Ove KALVATN (Stavanger, NO)
- Anders Olsen (Kvitsøy, NO)
Cpc classification
E21B33/076
FIXED CONSTRUCTIONS
International classification
E21B33/076
FIXED CONSTRUCTIONS
Abstract
A method is for performing work in a well and on a vessel. A wellbore assembly such as a tool string is suspended on a first flexible elongate member from the vessel. The wellbore assembly is used to perform work in the well. The wellbore assembly such as a tool string is suspended on a second flexible elongate member from the vessel. The wellbore assembly on the first flexible elongate member is removed from the well, and after the removal, the wellbore assembly on the second flexible elongate member is inserted into the well. The inserted wellbore assembly in the well can then be used to perform further work. The wellbore assemblies may be deployed and retrieved on independently operable wirelines. A related vessel and apparatus is also described.
Claims
1. A method of performing well intervention work in a subsea well which is provided with a subsea well control package and a subsea well access system on the well, the well access system comprising a lubricator, the method comprising the steps of: (a) providing a well intervention vessel and dynamically positioning the well intervention vessel over the well; (b) suspending a first tool string on a first spooled flexible elongate member that extends into the sea from the well intervention vessel, inserting the first tool string on the first spooled flexible elongate member into the well through the lubricator, and using the first tool string on the first spooled flexible elongate member to perform intervention work in the well; (c) suspending a second tool string on a second spooled flexible elongate member that extends into the sea from the well intervention vessel, wherein the second tool string is located in the sea for a period of time before insertion into the well, the first tool string being used in the well in said period of time; (d) removing the first tool string on the first spooled flexible elongate member from the well and from the lubricator; (e) after step d, inserting the second tool string on the second spooled flexible elongate member into the well through the lubricator; and (f) using the inserted second tool string on the second spooled flexible elongate member in the well to perform further intervention work.
2. The method as claimed in claim 1, wherein the first and second spooled flexible elongate members are both wirelines.
3. The method as claimed in claim 1, which further comprises a step of retrieving the removed first tool string toward surface on the first spooled flexible elongate member, and inserting the second tool string on the second spooled flexible elongate member into the well, and/or into the well access system on the well, and/or using the second tool string in the well, in the period of retrieving the first tool string on the first spooled flexible elongate member, wherein the first tool string is suspended in the sea on the first spooled flexible elongate member in the period of retrieval.
4. The method as claimed in claim 1, wherein step (e) comprises inserting the second tool string on the second spooled flexible elongate member into the well or into the well access system on the well (i) before the removed first tool string on the first spooled flexible elongate member has arrived at or near the well intervention vessel, (ii) before the removed first tool string on the first spooled flexible elongate member is received in a moon pool of the well intervention vessel, (iii) before the removed first tool string on the first spooled flexible elongate member obtains a position in the sea upon retrieval that is nearer the well intervention vessel than the seabed.
5. The method as claimed in claim 1, wherein the second tool string on the second spooled flexible elongate member is inserted into an entrance of the well, or the well access system on the well, before the first tool string on the first spooled flexible elongate member is retrieved to the surface and/or brought on board the well intervention vessel.
6. The method as claimed in claim 1, which includes providing the well with the well access system comprising an upper end which is located subsea, wherein the second tool string on the second spooled flexible elongate member enters from the sea through an entrance of the upper end of the well access system.
7. The method as claimed in claim 1, which further comprises using an underwater manipulator to urge the second spooled flexible elongate member laterally to help to align the second tool string on the second spooled flexible elongate member in the sea with an entrance to the lubricator.
8. The method as claimed in claim 1, which further comprises deploying or retrieving the first and second tool strings on the respective first and second spooled flexible elongate members into the water through at least one moon pool of the well intervention vessel.
9. The method as claimed in claim 8, wherein the first tool string on the first spooled flexible elongate member is deployed or retrieved through a first moon pool of the well intervention vessel, and the second tool string on the second spooled flexible elongate member is deployed or retrieved through a second moon pool of the well intervention vessel that is separate from the first moon pool, wherein the first and second moon pools are arranged laterally and/or transversely apart on port and starboard sides of a longitudinal midline of a hull of the well intervention vessel.
10. The method as claimed in claim 8, wherein the first tool string on the first spooled flexible elongate member is deployed or retrieved through a first region of water of the moon pool, and the second tool string on the second spooled flexible elongate member is deployed or retrieved through a second region of water of the moon pool.
11. The method as claimed in claim 1, which further includes prior to using the first tool string to perform the work in the well, providing the well with the well access system by suspending at least one connecting part of the well access system on one of the first or second spooled flexible elongate members, and using the one of the first or second spooled flexible elongate member on which the connecting part is suspended to position and arrange the part for connection to the well.
12. The method as claimed in claim 1, which further comprises using an underwater manipulator to urge the first spooled flexible elongate member laterally to help to align the first tool string on the first spooled flexible elongate member in the sea with an entrance to the lubricator.
13. A method of deploying and retrieving tool strings for performing well intervention work, the method comprising: providing a well intervention vessel having independently operable first and second spool units; operating the first spool unit to spool in a first flexible elongate member to remove and retrieve a first tool string from a well and through a lubricator on an end of the first flexible elongate member, the first tool string being suspended in the sea during the retrieval; and operating the second spool unit to spool out a second flexible elongate member to deploy and insert a further, second tool string into the well and through the lubricator on an end of the second flexible elongate member, the second tool string being suspended in the sea during the deployment.
14. The method as claimed in claim 13, wherein the first and second elongate members are both wirelines.
15. A method of performing an intervention program for subsea wells, which comprises performing the method comprising the steps of: (a) providing a well intervention vessel; (b) upon successful completion of a barrier test of a well, suspending a first tool string on a first flexible elongate member that extends into the sea from the well intervention vessel, and using the first tool string on the first flexible elongate member to perform work in the well; (c) suspending a second tool string on a second flexible elongate member that extends into the sea from the well intervention vessel, wherein the second tool string is located in the sea for a period of time before insertion into the well, the first tool string being used in the well in said period of time; (d) removing the first tool string on the first flexible elongate member from the well; (e) after step d, inserting the second tool string on the second flexible elongate member into the well; and (f) using the inserted second tool string on the second flexible elongate member in the well to perform further work; in any one or more of the wells in the program to perform intervention work.
16. An apparatus for use in performing a method comprising the steps of: (a) providing a well intervention vessel; (b) suspending a first tool string on a first spooled flexible elongate member that extends into the sea from the well intervention vessel, inserting the first tool string on the first spooled flexible elongate member in a well through a lubricator, and using the first tool string on the first spooled flexible elongate member to perform intervention work in the well; (c) suspending a second tool string on a second spooled flexible elongate member that extends into the sea from the well intervention vessel, wherein the second tool string is located in the sea for a period of time before insertion into the well, the first tool string being used in the well in said period of time; (d) removing the first tool string on the first spooled flexible elongate member from the well and from the lubricator; (e) after step d, inserting the second tool string on the second spooled flexible elongate member into the well through the lubricator; and (f) using the inserted second tool string on the second spooled flexible elongate member in the well to perform further intervention work, the apparatus comprising the first and second spooled flexible elongate members which each comprise an end to be connected to a tool string and which are independently spoolable.
17. The apparatus as claimed in claim 16, wherein the first and second spooled flexible elongate members comprise first and second wirelines, and wherein the apparatus further comprising: first and second wireline units, the first and second wirelines being spoolable independently in or out from the respective wireline units; and first and second sheaves for supporting the first and second wirelines on a frame in use, wherein the first and second wirelines are heave compensated.
18. The apparatus as claimed in claim 16, the apparatus further comprising: first and second spool units; wherein the first and second spooled flexible elongate members are spoolable independently in or out on the first and second spool units respectively; wherein the first tool string is deployed or retrieved on the first spooled flexible elongate member; and wherein the second tool string is deployed or retrieved on the second spooled flexible elongate member.
19. The apparatus as claimed in claim 18, wherein in at least one mode of dual operation, the first unit is operative to spool in the first spooled flexible elongate member to remove and retrieve the first tool string on the first spooled flexible elongate member from the well through the lubricator on the well, and the second unit is operative to spool out the second spooled flexible elongate member to deploy and insert the second tool string on the second spooled flexible elongate member into the well through the lubricator.
20. A light well intervention vessel comprising an apparatus for use in performing a method comprising the steps of: (a) suspending a first tool string on a first spooled flexible elongate member that extends into the sea from the well intervention vessel, inserting the first tool string on the first spooled flexible elongate member in a well through a lubricator, and using the first tool string on the first spooled flexible elongate member to perform intervention work in the well; (b) suspending a second tool string on a second spooled flexible elongate member that extends into the sea from the well intervention vessel, wherein the second tool string is located in the sea for a period of time before insertion into the well, the first tool string being used in the well in said period of time; (c) removing the first tool string on the first spooled flexible elongate member from the well and from the lubricator; (d) after step c, inserting the second tool string on the second spooled flexible elongate member into the well through the lubricator; and (e) using the inserted second tool string on the second spooled flexible elongate member in the well to perform further intervention work; the apparatus comprising the first and second spooled flexible elongate members which each comprise an end to be connected to a tool string and which are independently spoolable.
21. The light well intervention vessel as claimed in claim 20, further comprising a first moon pool through which the first spooled flexible elongate member can pass and a separate, second moon pool through which the second spooled flexible elongate member can pass, for suspending the first and second tool strings on the first and second spooled flexible elongate members in the water simultaneously below the light well intervention vessel, wherein the first and second moon pools are arranged laterally and/or transversely apart on port and starboard sides of a longitudinal midline of a hull of the light well intervention vessel.
Description
DRAWINGS AND DESCRIPTION
(1) There will now be described, by way of example only, the above and other aspects of the invention with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) With reference to
(12) An intervention vessel 10 on a surface 2 of the sea 3 is arranged to serve a subsea well 100 at the seabed 4 on which the intervention work is to be performed. The well 100 has a Christmas tree (XT) 110 for communicating fluid in or out of the well during oil and gas production operations. The well 100 also has a well control package (WCP) 120 for controlling the well. The well control package includes for instance a blowout preventer and/or one or more valves for containing high pressure fluid in the wellbore well.
(13) Initially, see
(14) The well access system 130 is connected onto an upper end of the well control package 120. In this example, the well access system 130 is deployed on an end of a heavy lift wire 40 from the vessel 10. The heavy lift wire 40 is passed over a heavy lift sheave 44 on a handling tower 70 of the vessel 10. The well access system 130 includes a lubricator 132 with upper and lower valves 134, 136 which are operable to open or close a chamber inside the lubricator 132 for allowing an intervention tool string inside the chamber to exit and be lowered into the wellbore of the well beneath the seabed 4.
(15) As can also be seen in
(16) After providing the well with the well access system, barrier tests of the well and the well access system 130 are performed for ensuring pressure integrity and compliance. A first wireline run can then be performed, see
(17) The bottom hole assembly 20 is used in the well 100 to perform intervention work. The well 100 is occupied through the running of the bottom hole assembly 20 and first wireline 22 into the well 100. Another, second tool string, in the form of a bottom hole assembly 30 is prepared on the vessel and is deployed on a second wireline 32, see
(18) After performing the work in the well 100, the bottom hole assembly 20 is pulled out of the well on the first wireline 22, see
(19) The bottom hole assembly 30 is for example equipped with different tools to the bottom hole assembly 20. The ratings of the first and second wirelines 22, 32 can be different in such an example to accommodate different weight or other characteristic of the tools.
(20) By way of the dual wireline system with first and second wirelines 22, 32 that are independently operable, the bottom hole assembles 20, 30 can be suspended from the vessel simultaneously and one can be prepared and positioned near the well while the other occupies the well in an intervention operation. This can save significant amounts of time in the performance of intervention. Time spent on performing work in the well can be maximised. The cost reductions offered can allow wells to be serviced that otherwise may be disregarded as candidates, allowing well operators to bring wells into operation and increase production which otherwise may not have been possible. The service provided by the present technique can therefore increase cost efficiency. Furthermore, by having dedicated wirelines for the respective bottom hole assemblies 20, 30 can allow the wirelines and bottom hole assemblies to be prepared and adapted for deployment on an individual basis. The wirelines may be selected for specific requirements of the tool strings to be deployed. Preparation and deployment on individual basis and in separate procedures can simplify process and testing before deployment, allow intervention work to commence sooner, and gives flexibility in sequencing of procedure (e.g. by preparing and deploying the second tool string later). Personnel teams can work and prepare one of the tool strings/wirelines at a time and/or work in parallel. Resources and expertise in the personnel teams may be deployed more effectively, whilst still allowing the second bottom hole assembly 30 to quickly replace the first bottom hole assembly 20 in the well.
(21) With reference additionally to
(22) The well intervention vessel 10 is further provided with two further dedicated wireline moon pools 27, 37 for deployment respectively of the tool strings 20, 30 on wirelines 22, 32 through the moon pools 27, 37 into the sea below the vessel. The moon pools 27, 37 facilitate organisation of the wirelines and tool strings on spaced apart trajectories when both tool strings are deployed and suspended in the water, as can be appreciated additionally with reference now to
(23) Deck hatches 17a, 17b in the main deck 10 provide openings to the moon pools 27, 37. These allow the tool strings 20, 30 on wirelines 22, 32 to pass through the openings, through the moon pool and into the sea for deployment, and vice versa during retrieval. The hatches 17a, 17b are spaced away from the heavy lift area 14. The hatches 17a, 17b are arranged on the side of the tower facing bow-ward, although in other examples the moon pools 27, 37 could be arranged stern-side of the tower.
(24) The vessel 10 has designated preparation areas 18a, 18b to prepare the tool strings for deployment, these areas 18a, 18b also separate from the heavy lift area 14 and arranged in this case on respective sides of the main deck 13 of the vessel. This arrangement of the preparation areas 18a, 18b allows the wirelines and tool strings to be prepared by personnel in the areas 18a, 18b whilst heavy lifting and handling, e.g. in particular the lowering and deployment of the umbilical 50 and the well access system 130 (see
(25) In
(26) The tool strings 20, 30 are arranged and typically assembled in respective supports in this example in the form of elongate channels 19a, 19b, proximal ends of which are pivotably connected to the deck 13 by hinges 16a, 16b. The tool strings 20, 30 in the support channels can then be rotated about a horizontal axis from the substantially horizontal preparation position of
(27) The tool strings 20, 30 on first and second wirelines 22, 32 are both suspended from the vessel in the sea in
(28) The vessel 10 is provided with a dual wireline handling and compensation system generally depicted in
(29) The vessel 10 also has dynamic positioning system, which can allow the vessel 10 to stay on station and serve the well appropriately for performing intervention work. This allows it to keep in position and maintain the desired heading relative to the subsea well with high accuracy, without seabed anchoring. The vessel is therefore versatile, suitable for accurate positioning to serve deep water wells, and can be readily moved to other well sites, e.g. to complete a programme of intervention on multiple wells in an efficient and cost-effective manner. The vessel position may also be adjusted slightly between steps of the intervention process to facilitate aligning the wirelines 20, 30, heavy lift wire 40, or umbilical 50 laterally with respect to the well for assisting their deployment in or installation on the subsea well.
(30) For reference,
(31) The intervention vessel 10 in this example is a lengthened well server vessel, such as M/V Island Well Server lengthened between the Modular Handling Tower (MHT) and the vessel superstructure, at existing frame 82/83 with 24.7 meters (38 frames). The two dedicated wireline moon pools 27, 37 are part of the lengthened section. This lengthened section provides a further main deck area and an A-deck dedicated for wireline operations.
(32) The vessel 10 described above is of course merely an example of how the vessel may be configured. The arrangement of the moon pools 27, 37, 47 is generally, as shown in
(33) In
(34) In
(35) It can be noted that the extended well server vessel 10 is used merely as an example vessel comprising a dual wireline system (constituting apparatus for dual deployment and retrieval of wellbore assemblies). The system can be implemented on any vessel given the ability to operate two separate wireline systems including the deployment system. Purpose built dual wireline moon pools help to run wirelines in parallel, which can increase overall service efficiency hence reduce cost of the service. Given a correct layout, dual wireline operations could also be performed through the larger moon pool either dedicated for this type of operation or a general service moon pool. In areas of the world where the general sea and weather conditions permit dual wireline operations could also be performed over the vessel side by use of dedicated handling equipment, such as indicated in
(36) It can be further appreciated that the wireline system in the example of the vessel 10 includes a complete dual wireline spread with two wireline tool deployment moon pools, compensation systems, and wireline winches with operator facilities and tool handling systems. Three complete units could be accommodated on each side in addition to two spare units.
(37) The wireline system is preferably set up as two independent systems allowing operators to prepare, build, test and store a bottom hole assembly that is ready to be deployed as a parallel activity to an ongoing wireline run. Each individual wireline spread typically includes wireline winch sets with the different cables, wireline compensators, BHA build, vertical to horizontal and support device, PCH winches with cursors for PCH, and wireline moon pool.
(38) The system can be considered in practical terms a double system allowing for preparation and deployment of the next BHA down to the seabed/wellhead while the first BHA is in operation inside the well. This possibility can reduce or minimize the time from “catch-to-catch” and hence increase the overall service efficiency.
(39) BHA change catch-to-catch can be defined as: Tool-string catch Close UPIV Flushing and testing of stack Disconnect and lift off PCH and BHA Swap BHA and PCH subsea Guiding and stabbing of new BHA into lubricator Locking of PCH connector Flushing and testing of stack UPIV ready to open
(40) The systems can for example include a Port Side (PS) system and a Starboard Side (SB) system. The respective systems are self-contained and complete in the sense that one can operate independently if the other should be down.
(41) Three wireline units on the A-deck of the vessel 10 (above the main deck 13) can be lined up and connected to a control system ready for operation. The combination of wire types operated from each individual wireline unit can be changed offshore as required. In addition, two more complete spare units can be located on A-deck. All such units could be replaced offshore both by skidding and lifting by an onboard crane e.g. one located on top of an ROV moon pool structure. The crane can also be used for lifting operations on main deck forward of tower 70 including lifting of BHA's out of and into baskets.
(42) A forward wall or structure of the modular handling tower (MHT) 70 has been equipped with dual vertical guiding rails for guiding of a pressure control head (PCH) 21, 31 during deployment and for guiding of compensated wireline sheave during operations. The compensated sheave 24, 34 can be lowered down to deck level to minimize working in height when changing from one wireline type/size to another for improved efficiency and better health and safety environment (HSE).
(43) On the main deck 13 a tool-lifting and deployment unit is installed, including the support channel 19a, 19b, allowing full BHA length of 25 meters to be built and tested horizontally prior to lifting and deployment vertically through either of the two dedicated moon pools 27, 37. Handling of the PCH 21, 31 on each system can take place by means of a dedicated handling system.
(44) In order to meet requirements for increased efficiency and reduced cost in a vessel based Light Well Intervention (LWI) service, a dual wireline operational solution as described can be advantageous. Having completed the first wireline run the tool-string is retrieved back to the vessel a redressed or alternatively, a new tool string is connected to the wireline and deployed into the well. This can provide significant efficiency benefits. For example, the solution may reduce times between BHA runs in the well to less than 2.5 hr on typical offshore wells, compared with around 7.5 hours in conventional solutions.
(45) The improvements can be achieved through provision of one or more of following: parallel wireline operations with two BHA's suspended on wirelines and in movement simultaneously; dual wireline winch spreads for simultaneous operation and/or preparation of two BHA's PCH's with deployment winches and active heave compensators for each WL moonpool BHA building and handling system for support of two BHA's
(46) Although well intervention work is described above, it can be appreciated that the techniques can be applied equally for deploying or retrieving other equipment on wirelines in corresponding manner.
(47) Wirelines are described in the above examples merely as examples of flexible elongate members. In other examples therefore, the first wireline is replaced by a flexible elongate member and/or the second wireline is replaced by a flexible elongate member, where the flexible elongate member is in the form of any one of: a slickline; a rod or a cable, e.g. a tubular rod or cable, of for example synthetic fibre, metal(s), plastics, or composite material; a hose; an e-line cable; or coiled tubing. The flexible elongate member can be stored coil-wise on a drum which can be driven by a motor, e.g. such as a winch or other spool unit. It can then be spoolable in or out with respect to the drum to run the wellbore assembly through the sea from the vessel and into the well, and vice versa, in the same way as described above for the wireline examples above.