Smart dispensing packaging system
09919861 ยท 2018-03-20
Assignee
Inventors
- David B. Bolognia (Lanesboro, MA, US)
- Steven P. Jones (Elon, NC, US)
- Rodney D. DIXON (Burlington, NC, US)
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0463
PERFORMING OPERATIONS; TRANSPORTING
A61J7/0436
HUMAN NECESSITIES
International classification
A61J7/04
HUMAN NECESSITIES
B65D83/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A housing module (601) for use with a smart package (110) has a main body suitable for having an electronic device (605) affixed thereto. The main body includes one or more retention wings (603a, 603b) extending from the main body. The one or more retention wings are sized and configured for co-operation with a slot (88a, 88b) associated with the smart package (110) such that the housing module (601) is retainable substantially within the smart package (110). The one or more retention wings (603a, 603a) are shaped, sized and configured to co-operate with an end-stop of the slot (88a, 88b) for locating the housing module (601) within the smart package (110).
Claims
1. A smart package comprising: an outer sleeve, a lockable receptacle, an electronic device for detecting or determining when access has been pained to the lockable receptacle, and a housing module to which the electronic device is affixed, the outer sleeve providing a cavity for the lockable receptacle and having a rear end and an open or openable front end through which the lockable receptacle is insertable and through which the lockable receptacle is withdrawable, the package comprising a two-part locking mechanism for locking the lockable receptacle within the cavity of the outer sleeve, and the package comprising a release mechanism for enabling the two-part locking mechanism to be unlocked such that the lockable receptacle can be at least partially withdrawn from the outer sleeve, the outer sleeve comprising an internal compartment for receiving and retaining the housing module and electronic device, wherein the outer sleeve is formed from a blank of foldable sheet material, the outer sleeve having a substantially tubular structure, comprising a top wall, first and second side walls and a bottom wall defining a cavity therein for the lockable receptacle and wherein the internal compartment is formed as a unitary assembly within the tubular structure, comprising a compartment first side panel, a compartment bottom panel, and a compartment second side panel, hinged one to the next in series and wherein a first slot is provided between the compartment first side panel and the compartment bottom panel.
2. A smart package comprising: an outer sleeve, a lockable receptacle, an electronic device for detecting or determining when access has been pained to the lockable receptacle, and a housing module to which the electronic device is affixed, the outer sleeve providing a cavity for the lockable receptacle and having a rear end and an open or openable front end through which the lockable receptacle is insertable and through which the lockable receptacle is withdrawable, the package comprising a two-part locking mechanism for locking the lockable receptacle within the cavity of the outer sleeve, and the package comprising a release mechanism for enabling the two-part locking mechanism to be unlocked such that the lockable receptacle can be at least partially withdrawn from the outer sleeve, the outer sleeve comprising an internal compartment for receiving and retaining the housing module and electronic device, wherein the electronic device comprises a detector, wherein the lockable receptacle comprises a registration mechanism for use with the detector for registering insertion of the lockable receptacle within the smart package and/or for registering withdrawal of the lockable receptacle out of the smart package, the lockable receptacle further comprising a raising arrangement for lifting at least a leading part of the registration mechanism to aid with the accurate location of the registration mechanism relative to the detector.
3. A smart package comprising: an outer sleeve, a lockable receptacle, an electronic device for detecting or determining when access has been pained to the lockable receptacle, and a housing module to which the electronic device is affixed, the outer sleeve providing a cavity for the lockable receptacle and having a rear end and an open or openable front end through which the lockable receptacle is insertable and through which the lockable receptacle is withdrawable, the package comprising a two-part locking mechanism for locking the lockable receptacle within the cavity of the outer sleeve, and the package comprising a release mechanism for enabling the two-part locking mechanism to be unlocked such that the lockable receptacle can be at least partially withdrawn from the outer sleeve, the outer sleeve comprising an internal compartment for receiving and retaining the housing module and electronic device, the housing module having a main body suitable for having the electronic device affixed thereto, the main body comprising one or more retention wings extending from the main body, the one or more retention wings being sized and configured for co-operation with a slot comprised within the outer sleeve such that the housing module is retainable substantially within the outer sleeve and the one or more retention wings are shaped, sized and configured to co-operate with an end-stop of the slot for locating the housing module within the outer sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE PRESENT INVENTION
(38) Detailed descriptions of specific embodiments of the packages, outer sleeves, lockable receptacles, electronic devices, housing modules, blanks and methods are disclosed herein. It will be understood that the disclosed embodiments are merely examples of the way in which certain aspects of the invention can be implemented and do not represent an exhaustive list of all of the ways the invention may be embodied. As used herein, the word exemplary is used expansively to refer to embodiments that serve as illustrations, specimens, models, or patterns. Indeed, it will be understood that the packages, outer sleeves, lockable receptacles, electronic devices, housing modules, blanks and methods described herein may be embodied in various and alternative forms. The figures are not necessarily to scale and some features may be exaggerated or minimised to show details of particular components. Well-known components, materials or methods are not necessarily described in great detail in order to avoid obscuring the present disclosure. Any specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the invention.
(39) Reference is now made to the accompanying Figures for the purpose of describing, in detail, preferred and exemplary embodiments of the present disclosure. The Figures and detailed description are provided to describe and illustrate examples in which the disclosed package and its parts may be made and used, and are not intended to limit the scope thereof. Those skilled in the art will readily appreciate that the disclosed packages can be used to store and dispense a variety of products in a manner that enables product tracking to take place. More specifically, the disclosed lockable receptacles can be used for the storage of products, such as for example, medication and other healthcare or pharmaceutical products, electrical items and any other product wherein the tracking for controlled healthcare, controlled inventory, improved security or other reasons is advantageous, without departing from the inventive aspects of the present disclosure. It is envisaged for example that cigarettes and other tobacco products and the like may be held by a lockable receptacle in a package of the disclosure to track the progress of a patient quitting smoking by monitoring their usage of the cigarettes and other tobacco products and/or to issue an alarming signal when access to the package is attempted too quickly within the patient's quitting program.
(40) Generally the disclosure relates to a package (see
(41) The lockable receptacle 329 provides a means for holding products P, which may optionally be disposed in discrete blisters B or containers. Use of discrete blisters is beneficial for: aiding in the individual dispensing of products P; for the protection of the products; for avoiding contamination; and/or to aid product freshness. The lockable receptacle 329 additionally provides a second part 64 of a two-part complementary locking mechanism so that the product bearing lockable receptacle 329 can be locked within the cavity of the outer sleeve 110 in such a manner that the products P are not accessible without activation of a release mechanism 58. The lockable receptacle 329 also provides a registration mechanism 369/371 for interaction with the detector 215, 615 of the electronic device 205, 605. The housing module 201, 601 provides a protective housing for the electronic device 205, 605 and a means for interconnecting the electronic device 205, 605 to the outer sleeve 110. The housing module 201, 601 is additionally and beneficially configured and structured to provide an interface between the electronic device 205, 605 and the registration mechanism 369/371. The interface protects the electronic device 205, 605 and/or registration mechanism 369/371 against critical damage or wear that could otherwise result from repeated impact or over-impact of the registration mechanism 369/371 and the electronic device 205, 605. The interface also assists with the correct location of the registration mechanism 369/371 relative to the detector 215, 615 in order to ensure that withdrawal and reinsertion of the lockable receptacle 329 is accurately and repeatedly detected.
(42) The outer sleeve 110 and lockable receptacle 329 are optionally each formed from a separate single blank 10, 331, 431, 531 formed from sheets of suitable substrate. Preferably, but nevertheless optionally, the blanks 10, 331, 431, 531 are formed from paperboard, optionally having at least one coated and printed side. Optionally in the illustrated embodiments, a polymer based tear resistant coating may be applied to at least on one side thereof, for example the blanks 10, 331, 431, 531 may be formed from Printkote EasySeal Plus paperboard. It is to be understood that, as used herein, the term suitable substrate includes all manner of foldable sheet material such as paper, paperboard, fibreboard, corrugated board, cardboard, plastics material, coated material, uncoated material printed material, combinations thereof, and the like. It should be recognized that one or other numbers of blanks may be employed, where suitable.
(43) Referring now to a first illustrated embodiment of the packaging system in more detail, specific reference is made to
(44) The series of main panels 12, 14, 16, 18, 20 comprises: an inner top panel 12, a first side panel 14, a bottom panel 16, a second side panel 18; and an outer top panel 20, hinged one to the next by means of longitudinally extending fold lines 22, 24, 26 and 28 respectively.
(45) The auxiliary receiving compartment 74 (also referred to herein as electronic device receiving compartment, internal compartment and compartment) is formed from: a first compartment side panel 78a, a compartment bottom panel 76, a second compartment side panel 78b and a compartment glue flap 80. The panels 78a, 76, 78b, 80 for forming the internal compartment 74 are hinged one to the next in series along longitudinally extending fold lines 92, 86b, 86a and 84. The first compartment side panel 78a, compartment bottom panel 76, and second compartment side panel 78b are formed from material that otherwise would have formed part of the inner top panel 12. The first compartment side panel 78a and compartment bottom panel 76 are disconnected from the inner top panel 12 by means of a cut line 82. The second compartment side panel 78b and glue flap 80 are optionally separated from the inner top panel 12 by means of a recess 72. The recess 72 is optional and may be beneficial in facilitating the automated assembly of the blank 10 into a flat-form outer sleeve (see
(46) The first compartment side panel 78a and second compartment side panel 78b each comprise a shaped, optionally angled or chamfered, lower rear edge 90a, 90b. The shaped rear edge 90a, 90b of each of the first and second compartment side panels 78a, 78b terminates proximate to a cut or slit 88a, 88b formed in each of the first and second compartment side panels 78a, 78b respectively. In the erect auxiliary receiving compartment 74, the cuts or slits 88a, 88b, each form a slot which provides an interconnection for the electronic device housing module 201 and the shaped (chamfered) lower rear edges 90a, 90b provide a guide means to facilitate the proper insertion and location of the housing module 201 within the internal compartment 74. This is described in greater detail below.
(47) The first part of the two-part locking mechanism 64 optionally includes a first aperture 66, defined by a shaped cut line and a first locking edge 68 formed in the inner top panel 12 (the first locking edge 68 being defined by the aperture 66).
(48) The release mechanism, denoted generally by reference 58 comprises: an outer moveable tab 60 formed in the outer top panel 20; and an inner tab 70 formed in the inner top panel 12. Each moveable tab 60, 70 is preferably, but nevertheless optionally integrally formed within the blank 10. Each moveable tab 60, 70, comprises an anchored portion and a free edge which is defined by a cut or other frangible connection such that the free edge is separated (or separable) from the remainder of the outer top panel 20 and inner top panel 12 respectively. The moveable tabs 60, 70 are thereby moveable below the plane of the panel from which they are formed (the outer top panel 20 and inner top panel 12 respectively).
(49) Optionally, the outer moveable tab 60 formed in the outer top panel 20 has a width that is similar to the width of the innermost moveable tab 70 in the inner top panel 12. The outer moveable tab 60 may be defined by a substantially U-shaped cut or frangible line 62 comprising of: two first and second side edges that are optionally substantially parallel to one another and which each terminate in an acutely radiussed arcuate cut-line termination to prevent their further propagation; and a front cut that spans between and terminates at the first and second side edges. The inner moveable tab 70 may be defined in part by the aperture 66 forming the locking edge 68. The aperture 66 may be considered as a recess into which a locking tail flap 395 of the lockable receptacle 329 may be inserted, in a locked configuration of the lockable receptacle 329 and outer sleeve 110. The roughly U-shaped moveable tab 60 is preferably, but nevertheless optionally, disposed in a substantially medial position within the outer top panel 20. The position of the shaped moveable tab 60 is dependent upon the shape, configuration and size of the first part of the two-part locking mechanism 64.
(50) The blank 10 also comprises: a top rear end flap 36 that is hinged by a lateral fold line 46 to the rear-end of the outer top panel 20; and a bottom rear end flap 34 that is hinged by a lateral fold line 44 to the rear-end of the bottom panel 16. The top and bottom rear end closure panels 36, 34 in use are folded approximately 90 about fold lines 46 and 44 and are affixed or held in face contacting relationship to one another to form a composite rear end wall 34/36 for the outer sleeve 110 (see
(51) As referred to above, the outer sleeve 110 comprises a receiving compartment 74 for an electronic device 205 (see
(52) The rear-access means 52/50, if provided may optionally comprise an openable port tab 52 and a port aperture 50 as shown in
(53) The openable port tab 52 is accessed via the port aperture 50 which is formed generally within the top rear end closure panel 36 and which extends across the lateral fold line 48 and slightly into the rear closure end flap 38. The aperture 50 is formed such that each of its edges is spaced from (and not in co-incidence with) an edge of the openable port tab 52. An edge 53 of the port aperture 50 is deliberately not in line with fold line 48. An edge 51 of the port aperture 50 is deliberately not formed in registry with fold line 54 of the openable tab 52 or with the fold line 48 between the rear closure end flap 38 and top end closure panel 36. This is in order to mitigate against providing a weak point for entry which might otherwise be formed by the provision of a (non-CR) access means. Again to avoid weakening the child-resistance quality or indeed the structural integrity of the rear end wall 34/46 (because of the provision of a rear access 52/50), the aperture 50 is formed such that the material M2 between the fold line 46 and the edge 51 of the aperture 50 that is closest to the top rear end panel 36 is sufficiently sized such that: it can either form a strong enough bond with the material M1 of the bottom rear end panel 34 therebeneath to avoid tearing; or it is difficult to tear through; and/or it covers and protects part of the material M1.
(54) Finally, the blank 10 optionally also comprises front top and front bottom end flaps 30, 32, that are hinged by fold lines 40, 42 to the open or front ends of the inner top panel 12 and bottom panel 16 and respectively. These front top and front bottom end flaps 30, 32, in use are folded approximately 180 about fold lines 40, 42 and are affixed in face contacting relationship to the inner top panel 12 and bottom panel 16 respectively. Once affixed in this way, front top and front bottom end flaps 30, 32 optionally serve to provide a smooth finish to the open end of the outer sleeve 60 and serve to prevent or at least mitigate against the complete withdrawal of the lockable receptacle from the outer sleeve 110.
(55) Turning to the construction of the outer sleeve 110 as illustrated in
(56) The blank 10 may be disposed such that its printed coated side (the outside surface) faces down and such that its uncoated, unprinted side (the inside surface) faces out. This orientation is shown in
(57) The first compartment side panel 78a, together with the compartment bottom panel 76, second compartment side panel 78b and glue flap 80, is folded 180 about hinge connection 84 to bring the inside surface of the first compartment side panel 78a into face contacting relationship with the inside face of the inner top panel 12. The glue flap 80 is then folded 180 about fold line 92 to bring the outside surface of the glue flap 80 into face contacting relationship with the second compartment side panel 78b. The compartment bottom panel 76, together with the second compartment side panel 78b (and folded glue flap 80) is then folded 180 about fold line 86a to bring the outside surface of part of the compartment bottom panel 76 into face contacting relationship with the outside surface of the first compartment side panel 78a and such that the first compartment side panel 78a is sandwiched between the inner top panel 12 and the compartment bottom panel 76.
(58) Adhesive, such as hot melt glue or other affixing agent may be applied on the inside surface of the front top end flap 30. The front top end flap 30 as described above may then be folded 180 about fold line 40 to bring it into face-contacting relationship with the inside surface of the inner top panel 12 and to affix the front top end flap 30 to the inner top panel 12 (See
(59) Adhesive, such as hot melt glue or other affixing agent may be applied in the region G2 on the inside surface of the compartment bottom panel 76. The first side panel 14 and inner top panel 12, together with the folded compartment structure are then folded 180 about fold line 24. This brings the inside surface of the first side panel 14 into face contacting relationship with part of the inside surface of the bottom panel 16. Additionally this brings the inside surface of the inner top panel 12 into face contacting relationship with part of the inside surface of the bottom panel 16 and with part of the inside surface of the second side panel 18. Additionally, this brings the compartment bottom panel 76 into face contacting relationship with part of the inside surface of the bottom panel 16 such that it is affixed thereto. Adhesive, such as hot melt glue or other affixing agent may be applied in the region G4 to the inside surface of the glue flap 80 and in the region G3 to the outside surface of the inner top panel 12. The outer top panel 20 may then be folded about 180 about fold line 28 to bring the inside surface of the outer top panel 20 into face contacting relationship with the outside surface of the inner top panel 12 and with the compartment glue flap 80. The glue flap 80 is thereby affixed to the inside surface of the outer top panel 20. The compartment panels 78a, 76, 78b, 80 are thereby folded and affixed such that a flat-form assembly is created. This allows for the outer sleeve 110 and compartment 74 to be shipped in a flat-form (see
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(61) To describe the electronic device housing module 201 in more detail, reference is now made to
(62) The electronic device 205 additionally comprises the detector 215 which in the present arrangement is a mechanical switch; optionally a micro-switch that is pressed inwardly into a section of the electronics device 205 by the presence of the tab 369/371 in the slot 231. When not engaged, an exposed portion of the detector 215 may biased to depend into the slot 231 (see
(63) Optionally, the electronic device 205 comprises a data exchange port 219 and to facilitate use of the data exchange port 219, the outer sleeve 110 is provided with the rear access 50/52. However, in envisaged embodiments, the electronic device does not comprise a data port requiring a physical mechanical connection, (for example, because it is configured to transmit data wirelessly) and in such embodiments, no rear access 50/52 is provided. The rear end closure flap 38 may nevertheless be provided to permit a strong manual closure of the outer sleeve whether a rear access 50/52 is provided or not. In further envisaged embodiments the rear end closure flap is not provided.
(64) Referring again to
(65) Beneficially, the sled 201 is provided with retention wings 203a, 203b, (which may also be referred to as runners 203a, 203b). Optionally, the retention wings 203a, 203b each terminate in line with a rear edge of the top wall 223 and a rear edge of the sled first and second side walls 209a, 209b, such that the shape of the rear end of the housing module 201 approximates the shape of a top-hat (see
(66) Further beneficially, each runner 203a, 203b has a leading tip 207a, 207b shaped and arranged to provide a recess, hook, or V shape such that when each runner 203a, 203b is passed into the slot provided by cut line 88a, 88b, when the hook reaches the end of the slot, it abuts the compartment first or second side panel 78a, 78b respectively to limit further movement of the housing module 201 into the compartment 74. In this way, correct location of the housing module 201 (and thereby detector 215 of the electronics components 205 affixed thereto) is easily ensured. The extent to which the housing module 201 can be pushed into the receiving compartment 74 is therefore controlled in a longitudinal direction. The compartment first and second side walls 78a, 78b confine the housing module 201 in a lateral direction. The detector 215 is therefore positioned in a precise location so that it can receive the registration mechanism 369/371 of the lockable receptacle 329 (described in further detail below).
(67) Each sled first and second side wall 209a, 209b is provided with an optionally contiguous stop rib 211a, 211b. Each stop rib 211a, 211b extends beyond the plane of the front wall 199 and as such beyond the primary foot-print or notional perimeter of the housing module 201. Each stop rib 211a, 211b is optionally angled or curves inwardly towards the other stop rib 211a, 211b. Each stop rib 211a, 211b optionally comprises a uniform thickness, which is optionally the same thickness as the sled first or second side wall 209a, 209b from which it extends. The stop ribs 211a, 211b are preferably in line with one another laterally (in other words, the stop ribs 211a, 211b terminate on the same lateral axis). The stop ribs 211a, 211b have a length determined such that they provide a stopping mechanism or a limiter at a predetermined longitudinal location relative to the rear end of the outer sleeve 110 (best viewed in
(68) The housing module 201 also comprises a guiding mechanism for assisting with the proper location of the registration mechanism 369/371 relative to the detector 215. The guiding mechanism comprises one or more, in this illustrated embodiment, two, lifting teeth 213a, 213b. Each lifting tooth 213a, 213b is optionally integrally molded as an extension of the sled front wall 199. A portion of each lifting tooth 213a, 213b proximate to the sled front wall 199 is disposed in spaced alignment with the detector 215. A registration mechanism 369/371 is located within a gap or registration slot 231 that is provided generally between the lifting teeth 213a, 213b and the detector 215 (see
(69) Each lifting tooth 213a, 213b has a tip end that is down turned and extended beyond a notional plane 198 in which lower edges of the sled first and second side walls 209a, 209b and/or sled front wall 199 of the housing module 201 rest. Reference is made to
(70) Additionally or alternatively, the upper or top surface of each tip end of each lifting tooth 213a, 213b has a rounded, sloping end surface to prevent the registration mechanism 369/371 from colliding into, and thereby being stuck at, the tip ends of the lifting teeth 213a, 213b that might otherwise occur. In this way, the lifting teeth 213a, 213b enable the registration mechanism 369/371 to be smoothly lifted and guided into registration with the detector 215. The sloping direction and/or end tip shape is not limited to that illustrated. In an alternative embodiment (see
(71) Referring to
(72) The inter-connection of the housing module 201 and outer sleeve 110 is further enhanced by the lifting feet 213a, 213b having arched undersides 225a, 225b and extending beyond and over an innermost edge of the compartment bottom panel 76. This is best seen in
(73) To withdraw the housing module 201a deliberate rearward force is required to overcome the friction fit and optionally to move the lifting feet 213a, 213b upwardly to clear the edge of the compartment bottom panel 76. Whilst this is not complicated, it typically can only be achieved deliberately and thus inadvertent egress of the housing module 201 is prevented.
(74) The interconnection of the housing module 201 and outer sleeve 110 without the need for adhesive or other affixing means is beneficial because the electronic device 205 can easily be removed for re-use when removal is intended without having to break adhesive bonds or unravel any auxiliary mechanical fixings.
(75) Turning now to the lockable receptacle 329 and to a first illustrated embodiment, thereof, reference is now made to
(76) Therefore it is entirely optional that the lockable receptacle 329 comprises a two-ply body having two sections, one folded above the other and a locking tail flap 395 which provides the second part of the two-part complementary locking mechanism. Indeed in other envisaged embodiments, the lockable receptacle is single-ply with a non-folded main body and is of the form of a blister strip having an integral locking tail flap or foot.
(77) The lockable receptacle 329 of the presently illustrated exemplary embodiment is slidably insertable through an open end of the outer sleeve 110 and is securably locked therein by operation of the two-part complementary locking mechanism. The locking operation of the two-part locking mechanism is illustrated in
(78) Turning to the optional structure of the lockable receptacle 329 shown herein, reference is made specifically to
(79) The first and second bottom panels 341, 345 each comprise an array of blister shaped frangible sections 359 formed therein. Each blister shaped frangible section 359 provides a gateway to a frangible (optionally foil, paper or plastics) film F of the blister strips 393a, 393b. The first and second bottom panels 341, 345 are spaced and connected by a second spine panel 343. A first hinge connection 355 connects the second spine panel 343 to the first bottom panel 341; and a second hinge connection 353 connects the second spine panel 343 to the second bottom panel 345.
(80) Hinged to each end of the first top and first bottom panels 339, 341 are first and second locking tail flap panels 361, 363 respectively. Each locking tail flap panel 361, 363 is substantially similar to the other locking tail flap panel 363, 361 to which is to be affixed in forming the locking tail flap 395 of the lockable receptacle 329 (see
(81) In the present arrangement, the registration mechanism is optionally a two-ply pushing tab 369/371 formed from tab panels 369 and 371 respectively. The tab panels 369, 371 are each integrally anchored, preferably in a crease-free and contiguous manner to the adjacent first top panel 339 and first bottom panel 341 respectively. The tab panels 369, 371 are formed from material that otherwise would have formed part of the adjacent locking tail flap panel 361, 363 and are optionally defined in part by apertures 377, 379 that are struck into the adjacent locking tail flap panel 361, 363. The tab panels 369, 371 optionally are substantially trapezoidal in end profile shape and interrupt the hinge connections 365, 367. Each locking tail flap panel 361, 363 is substantially symmetrical in form, with the tab panels 369, 371 being formed substantially centrally.
(82) In addition to or as part of the registration mechanism 369/371, a raising arrangement 373a, 373b, 375a, 375b is provided to lift or raise at least a leading tip portion of the two-ply pushing tab 369/371 to assist in the registration mechanism 369/371 being guided by the lifting teeth 213a, 213b. This may further ensure the correct positioning of the registration mechanism 369/371 relative to the detector 215 of the electronic device 205 and indeed may further ensure that the detector 215 is fully depressed inwardly to close (or open) the electrical connection as required. In the present embodiment, the raising arrangement comprises: a pair of leaf-shaped cuts 373a, 373b interrupting the hinge connection 365 between the first top panel 339 and the first locking tail flap panel 361; and a pair of leaf-shaped fold, crease or partial cut lines defining two leaf shaped panels 375a, 375b interrupting the hinge connection 367 between the first bottom panel 341 and the second locking tail flap panel 363.
(83) To form a completed product holding lockable receptacle 329, blister strips 393a, 393b are placed on to the (un-coated and/or un-printed) inside surfaces of the first and second bottom panels 341, 345. See
(84) The blank 331 is then folded about longitudinal fold line 351 to bring the first top panel 339, first spine panel 337, second top panel 335, first locking tail flap panel 361 and tab panel 369 into face contacting and affixed relationship with at least parts of the first bottom panel 341, second spine panel 343, second bottom panel 345, second locking tail flap panel 363 and tab panel 371. This is shown in
(85) The raising arrangement is formed at, along or proximate to the hinged connection 365/367 between the locking tail flap 395 and the body 339/341/337/343/335/345 of the lockable receptacle 329 once the lockable receptacle 329 has been constructed from the blank 331. The raising arrangement provides the benefit of raising at least the leading tip end of the two-ply pushing tab 369/371 slightly when the locking tail flap 395 is folded so that smooth movement of the two-ply pushing tab 369/371 onto the lifting teeth 213a, 213b is facilitated. This is illustrated in
(86) The folded form of the lockable receptacle 329 (loaded with products F) is then ready for insertion into the outer sleeve 110. The lockable receptacle 329 is inserted through the open front end of the outer sleeve 110, leading with the folded edge 365/367. As the lockable receptacle 329 is inserted, the two-ply pushing tab 369/371 approaches the housing module 201 and electronics device 205 in a slightly lifted position (see
(87) Once the locking tail flap 395 reaches the aperture 66, it is able to unfold slightly because of the presence of the aperture 66 (see
(88) In this fully inserted and locked position (see
(89) To enable the lockable receptacle 329 to be withdrawn, a user must activate the release mechanism 58. In depressing the release tab 60 onto inner tab 70, the locking tail flap 395 is in turn depressed and moved out of the aperture 66 and out of engagement with the locking edge 68. By simultaneously pulling on the opposite end of the lockable receptacle 329 (utilizing thumb recesses formed in the fold lines 40, 42) a user can slidably withdraw the lockable receptacle 329 from the outer sleeve 110 and access the products P housed in the blisters B. In doing so, the registration mechanism 369/371 is removed out of the slot 231, moved away from the detector 215 (which may then drop back into the slot 231 and open (or close) an electrical connection) and the removal of the lockable receptacle 329 is sensed. A data storage device may record the date and time that the lockable receptacle 329 was removed and an inference that can be made is that a user removed a product P at that time and their compliance with a treatment plan thereby tracked. Preferably, the lockable receptacle 329 is prevented from being fully withdrawn from the outer sleeve 110 by engagement of the leading free-edge 381, 383 of the locking tail flap 395 with the front top end flap 30.
(90) To mitigate against collection of false data, (which may for example be gathered if the acts of a user familiarizing themselves with the operation of the package are recorded and interpreted to mean many products were withdrawn within a very short time of one another), an algorithm running on a microchip associated with the electronic device 205 may be used to qualify the data. As referred to above, the nature of the electronic device 205, its configuration and functionality are not the focus of the present disclosure. Indeed, the detector 215 may, for example, be a mechanical micro-switch that is depressed by the presence of the tab 369/371 in the slot 231. Alternatively, the detector 215 may, for example, be an electrical detector responsive to a change in an electrical property (resistance/capacitance) due to the presence of the tab 369/371 in the slot 231. Alternatively, the detector 215 may, for example, be an optical sensor responsive to a change in an optical characteristic due to the presence of the tab 369/371 in the slot 231. Many variations are envisaged for the electronic device and the arrangement of electronic device, its components and functionality as described herein should not be considered in any way as limiting the application of the smart package and components thereof (the outer sleeve 110, lockable receptacle 329 and/or housing module 201 as described and illustrated herein) as being limited in application to such an electronic device.
(91) Referring now to
(92) In
(93) In
(94) Referring now to
(95) The lifting teeth 613a, 613b have chamfered outer corners (the corners closest to the sled first and second side walls 609a, 609b). The upper surface of the lifting teeth is rounded or ramped in a direction from an inner tip of each lifting tooth, toward the sled front wall 619. This in-conjunction with or in isolation of the raising arrangement further assists in guiding a registration mechanism (369/371; 469/471; 569/571) so that the leading end of the registration mechanism (369/371; 469/471; 569/571) is guided by the lifting teeth and does not instead abut against them, which may happen if the lifting teeth had blunt front edges.
(96) Upon reading the foregoing it will be recognized that it is the co-operation of two or more or all of: the registration mechanism, raising arrangement, outer sleeve receiving compartment and housing module with stopping ribs, lifting teeth and/or retention wings that enable a smart package to be formed substantially from paperboard that is able to withstand repeated, accurate use whilst securely housing and retaining an electronic device, that is the focus of the disclosure. It is recognized that the various beneficial features described and illustrated may be used, where suitable, alone or, in conjunction with any one or more of the other features. As such the present disclosure should not be treated as being limited to a smart package comprising all of the beneficial features described. It should also be noted that whereas the internal compartment and housing module features have particular benefit for use with paperboard outer sleeves and/or paperboard lockable receptacles, that the inventive aspects of the disclosure are not so limited and it is envisaged that in other embodiments, the outer sleeve and/or lockable receptacle may be formed, at least in part or entirely from other material for example plastics material.
(97) It can be appreciated that various changes may be made within the scope of the present invention, for example, the size and shape of the panels and apertures may be adjusted to accommodate articles of differing size or shape.
(98) It will be recognized that as used herein, directional references such as top, bottom, front, back, end, side, inner, outer, upper and lower do not necessarily limit the respective panels to such orientation, but may merely serve to distinguish these panels from one another.
(99) As used herein, the terms hinged connection and fold line refer to all manner of lines that define hinge features of the blank, facilitate folding portions of the blank with respect to one another, or otherwise indicate optimal panel folding locations for the blank. A fold line is typically a scored line, an embossed line, or a debossed line. Any reference to hinged connection or fold line should not be construed as necessarily referring to a single fold line only; indeed it is envisaged that hinged connection can be formed from any one or more of the following, a short slit, a frangible line or a fold line without departing from the scope of the invention.
(100) As used herein, the term severance line refers to all manner of lines that facilitate separating portions of the substrate from one another or that indicate optimal separation locations. Severance lines may be frangible or otherwise weakened lines, tear lines, cut lines, or slits.
(101) It should be understood that hinged connection, severance lines and fold lines can each include elements that are formed in the substrate of the blank including perforations, a line of perforations, a line of short slits, a line of half-cuts, a single half-cut, a cut line, an interrupted cut line, slits, scores, any combination thereof, and the like. The elements can be dimensioned and arranged to provide the desired functionality. For example, a line of perforations can be dimensioned or designed with degrees of weakness to define a fold line and/or a severance line. The line of perforations can be designed to facilitate folding and resist breaking, to facilitate folding and facilitate breaking with more effort, or to facilitate breaking with little effort.