Carbon nanotube immobilized super-absorbing membranes
09919274 ยท 2018-03-20
Assignee
Inventors
Cpc classification
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D71/72
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/12
PERFORMING OPERATIONS; TRANSPORTING
B01D2323/36
PERFORMING OPERATIONS; TRANSPORTING
B01D71/401
PERFORMING OPERATIONS; TRANSPORTING
B01D5/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D71/0211
PERFORMING OPERATIONS; TRANSPORTING
B01D69/148
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D71/72
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D5/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Carbon nanotube (CNT) immobilized membranes for harvesting pure water from air include CNTs incorporated into a layer of super-absorbing polymer. The super-absorbing polymer may be cast over a porous substrate. The super-absorbing polymer binds strongly to water and generates water clusters while the CNTs are operable to interrupt the specific water-polymer and water-water interactions to generate more free water which permeates more easily through the membrane. Methods of forming the CNT immobilized membranes are provided. The CNT immobilized membranes disclosed herein exhibit improved water vapor extraction efficiency, water vapor removal and mass transfer coefficient.
Claims
1. A polymeric membrane comprising a porous substrate and a layer disposed on a surface of the porous substrate, the layer comprising a plurality of carbon nanotubes immobilized in a super-absorbent polymer.
2. The polymeric membrane according to claim 1 wherein the porous substrate comprises a porous polymeric material.
3. The polymeric membrane according to claim 2 wherein the porous substrate is selected from the group consisting of cellulose acetate, cellulose ester, polysulfone, polyether sulfone, polyacrilonitrile, polyamide, polyimide, polyethylene, polypropylene, polytetrafluoroethylene, polyvinylidene fluoride and polyvinylchloride.
4. The polymeric membrane according to claim 1 wherein the porous substrate comprises polypropylene.
5. The polymeric membrane according to claim 1 wherein the porous substrate comprises hollow fiber polypropylene.
6. The polymeric membrane according to claim 1 wherein at least one of the plurality of carbon nanotubes is single walled.
7. The polymeric membrane according to claim 1 wherein at least one of the plurality of carbon nanotubes is multi-walled.
8. The polymeric membrane according to claim 1 wherein at least one of the plurality of carbon nanotubes is carboxylated.
9. The polymeric membrane according to claim 1 wherein the super-absorbent polymer is selected from the group consisting of cross-linked poly(acrylamide-co-acrylic acid) and salts thereof and cross-linked sodium polyacrylate.
10. The polymeric membrane according to claim 1 wherein the super-absorbent polymer is poly(acrylamide-co-acrylic acid).
11. A method of making a carbon nanotube- immobilized membrane comprising the steps of dispersing a plurality of carbon nanotubes in water to form a carbon nanotube dispersion, dissolving a super-absorbent polymer in water to form a super-absorbent copolymer solution, adding the super-absorbent copolymer solution to the carbon nanotube dispersion to form a super-absorbent polymer-carbon nanotube mixture, applying the super-absorbent polymer-carbon nanotube mixture to a surface of a porous substrate and drying the super-absorbent polymer-carbon nanotube mixture.
12. The method according to claim 11 further comprising carboxylating at least one of the plurality of carbon nanotubes.
13. The method according to claim 11 further comprising pre-treating the porous substrate prior to the step of applying the super-absorbent polymer-carbon nanotube mixture thereto to enhance adhesion between the porous substrate and the super-absorbent polymer-carbon nanotube mixture.
14. The method according to claim 13 wherein the porous substrate comprises polypropylene and the step of pre-treating comprises hydrophilization.
15. The method according to claim 14 wherein the hydrophilization step comprises applying chromic acid to the porous substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To assist those of skill in the art in making and using the devices and methods disclosed herein, reference is made to the accompanying figures, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(13) The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which illustrative embodiments of the invention are shown. In the drawings, the relative sizes of regions or features may be exaggerated for clarity. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Well-known functions or constructions may not be described in detail for brevity and/or clarity.
(14) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(15) Now referring to
(16) The carbon nanotubes may be any suitable carbon nanotube such as those commercially available from Cheap Tubes Inc., Brattleboro, Vt. The CNTs may be single or multi-walled. The diameter of the CNTs may range from about 1 nm to about 100 nm. The length of the CNTs may range from about 1 to about 25 ?m. In some embodiments the CNTs are carboxylated.
(17) In general, super-absorbent polymers (SAPs) are materials that have the ability to absorb and retain large volumes of water and aqueous solutions. As is known to those skilled in the art, the absorbing capacity of a SAP depends at least in part on the ion content of the water or aqueous solution being absorbed. As used herein, in some embodiments a super-absorbent polymer (SAP) is any polymer that can absorb and retain at least 100 times its weight in deionized and/or distilled water. In accordance with further embodiments, a SAP may be any polymer that can absorb at least 27 times its weight in 1% saline solution. Suitable SAPs include but are not limited to cross-linked poly(acrylamide-co-acrylic acid) and salts thereof, cross-linked sodium polyacrylate, etc. In some embodiments the SAP is poly(acrylamide-co-acrylic acid) commercially available from Sigma-Aldrich (St. Louis, Mo.).
(18) The porous substrate 20 may be formed of any suitable material, such as but not limited to polymers or mixtures thereof, heterogeneous solids, metal, ceramic, etc. Exemplary suitable polymers include but are not limited to cellulose acetate, cellulose esters (CA, CN, and CE), polysulfone (PS), polyether sulfone (PES), polyacrylonitrile (PAN), polyamide, polyimide, polyethylene (PE), polypropylene (PP), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyvinylchloride (PVC). The porous substrate may be formed in various configurations such as a sheet, film, etc. In some embodiments the porous substrate is a polypropylene hollow fiber material such as but not limited to Celgard X-20 polypropylene.
(19) In one embodiment the CNIM-SAP layer 10 is made by functionalizing the CNTs to a carboxylated form using techniques known to those skilled in the art. CNTs are dispersed in water such as by sonication. The SAP is dissolved separately in water to form a copolymer solution. The SAP copolymer solution is added to the CNT dispersion to form a SAP-CNT mixture. The SAP-CNT mixture is then applied to a substrate 20 and dried, forming a CNIM-SAP layer 10.
(20) In some embodiments the substrate 20 may be pre-treated to provide enhanced adhesion between the porous substrate 20 and the CNIM-SAP layer 10. For example, in cases in which the porous substrate 20 material is hydrophobic, such as is the case with polypropylene, the porous substrate 20 may be hydrophilized, such as by treatment with chromic acid, and then after hydrophilization, the SAP-CNT applied to achieve a composite membrane structure as shown in
(21) Examples and Experiments
(22) Poly(acrylamide-co-acrylic acid), potassium dichromate (K.sub.2Cr.sub.2O.sub.7), sulphuric acid (95.7% purity, ACS reagent), and acetone (99% purity) were obtained from Sigma-Aldrich (St. Louis, Mo.). N.sub.2 high purity (Air Gas, NJ) and deionized water were used in the experiments and examples. Raw multi-walled carbon nanotubes (CNTs) were purchased from Cheap Tubes Inc., Brattleboro, Vt. The average diameters of the CNTs were about 30 nm and a length of up to 15 ?m. Celgard X-20 PP hollow fibers were employed as a porous substrate 20.
(23) The raw CNTs were functionalized to their carboxylated form in a Microwave Accelerated Reaction System (Mode: CEM Mars) using methods published previously. See, Chen, Y et al., Microwave-Induced Controlled Purification of Single-Walled Carbon Nanotubes Without Sidewall Functionalization, Adv. Funct. Mater. 2007, 17, 3946-3951. The CNTs were treated with a mixture of concentrated sulfuric acid and nitric acid solution at 140? C. for 20 min in the microwave to form carboxylated CNT analogs. These were washed, filtered and dried under vacuum at 80? C. The CNTs were carboxylated to be more hydrophilic so that they could interact with the water vapor and be compatible with the SAP phase.
(24) A hollow fiber membrane module was prepared within a 30 cm long stainless steel casement with male tee connectors placed at each end of the module. The casement and hollow fiber strands were sealed using a fast drying epoxy resin (Resin Technology Group, LLC, S Easton, Mass.). The sealed T units prevented intermixing of the lumen and permeated contents and served as the inlet/outlet for the sample and the permeate. The effective surface area of the module was calculated as 94.03 cm.sup.2.
(25) 0.1 wt % carboxylated CNTs were dispersed in water via sonication for 3 hrs. The COOH functional groups provided good dispersibility. The poly(acrylamide-co-acrylic acid) SAP was dissolved separately in water under stirring condition overnight to form a copolymer solution. This copolymer solution was then added to the CNT dispersion and the mixture was mechanically stirred for 3 hrs.
(26) Celgard X-20 PP hollow fibers are highly hydrophobic in nature, and therefore they were hydrophilized by chromic acid treatment to make a compatible surface and for better adhesion with the SAP film. After hydrophilization, the aqueous solution of SAP-CNT was passed through the bore of hydrophilized membrane hollow fibers at a low flow rate. The excess solution was removed by flushing the air at very low flow rate through the module. The module was then placed in an oven at 60? C. for overnight for further annealing. The composite membrane structure was as depicted in
(27) The CNIM-SAP membrane was characterized by using scanning electron microscopy (SEM, Leo 1530 VP, Carl Zeiss SMT AG Company, Oberkochen, Germany). This was done by cutting the membranes into 0.5 cm long pieces and coating with carbon films. Thermogravimetric analysis (TGA) was used to investigate the degradation of modified membrane materials during heating. TGA was carried out using a Perkin-Elmer Pyris 7 TGA system at a heating rate of 10? C./min under air. The glass transition temperature (Tg) was measured using a differential scanning calorimetry (DSC) analyzer (model DSC822e, Mettler Toledo, Switzerland). The temperature range for these experiments was 0-250? C. at a scanning rate of 10? C./min. Contact angle measurements were made to study the hydrophilic nature of the CNIM-SAP. These measurements were performed using a digital video camera mounted at the top of the stage.
(28) The sorption isotherms were measured as follows. Flat CNIM-SAP membrane was prepared from its aqueous solution by casting over a Teflon sheet. The dried and pre-weighed membrane was placed in a temperature control box. Water vapor at different concentrations was generated from a water sample and circulated with constant low flow nitrogen to maintain a particular RH in the system. The weight of the membrane was measured at different time intervals till saturation. Sorption experiments were also conducted at three different temperatures, i.e., 30, 40, and 50? C.
(29) Now referring to
(30) Now referring to
(31) Now referring to
(32) Now referring to
(33) Performance of CNIM-SAP
(34) The transport of gas through a dense polymeric membrane is usually governed by a solution-diffusion mechanism. Wijmans, J. G.; Baker, R. W., The solution-diffusion model: a review, J. Membr. Sci. 1995, 107, 1-21. Here the gas molecules preferentially sorb onto the membrane surface which is followed by the diffusion under a concentration gradient. The rate of transport of solute across the membrane can be expressed in terms of flux, which can be expressed as:
J.sub.w=k(p.sub.w,f?p.sub.w,p)(1)
(35) The reciprocal of k is the overall resistance to mass transfer, which is the sum of the liquid boundary layer resistance (1/k.sub.L), membrane resistance (1/k.sub.M), and vapor boundary resistance (1/k.sub.V);
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(37) The partitioning of water vapors on the membrane and its desorption on the permeate side may be considered instantaneous and the vapor phase boundary layer on the permeate side may be assumed to offer negligible mass transfer resistance. Dutta, B. K., Sikdar, S. K., Separation of volatile organic compounds from aqueous solutions by pervaporation using S-B-S block copolymer membranes, Environ. Sci. Technol. 1999, 33, 1709-1716. Therefore, the maximum mass transfer resistances are attributed to the boundary layer at the membrane-air interface and the diffusion through the membrane. The liquid boundary layer resistance depends upon the feed flow rate, viscosity, diffusivity, whereas the membrane resistance is a function of the membrane thickness, temperature, and permeability of the specific compound. Dutta, B. K., Sikdar, S. K., Separation of volatile organic compounds from aqueous solutions by pervaporation using S-B-S block copolymer membranes, Environ. Sci. Technol. 1999, 33, 1709-1716.
(38) As the concentration of water vapor in the permeate side is negligible, the overall mass transfer coefficient (k) can be described as,
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(40) The efficiency of the process was quantified based on the removal of water vapor from the air stream and was expressed as percent water vapor removal (% R)
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(42) The rate of water vapor transport across the membrane can be expressed in terms of flux J.sub.w (gm-mol.Math.cm.sup.?2.Math.min.sup.?1)
(43)
(44) Now referring to
(45) Now referring to
(46) Now referring to
(47) Tables 1A and 1B present the mass transfer coefficients as functions of water vapor concentration and feed flow rate, respectively. At low flow rates the overall mass transfer was controlled by diffusion through the boundary layer. With increase in flow rate increased turbulence and reduced the boundary layer at the membrane interface leading to higher mass transfer coefficients. There was only slight increase in mass transfer coefficient with relative humidity. The overall mass transfer coefficients also increased with increase in temperature as the diffusion coefficients increased. The tables also present the enhancement in mass transfer coefficients for the CNIM-SAP in comparison to the membrane without CNTs.
(48) TABLE-US-00001 TABLE 1A Mass transfer coefficient and its enhancement in comparison with unmodified membrane as a function of feed concentration at a feed flow rate 1.0 mL/min Feed k at k at k at Enhance- Enhance- Enhance- concen- 25? C. 30? C. 35? C. ment ment ment tration (10.sup.?7 (10.sup.?7 (10.sup.?7 at 25? C. at 30? C. at 35? C. (RH %) m/s) m/s) m/s) (%) (%) (%) 18 5.8 6.13 6.49 15.77 16.76 15.48 33 5.92 6.46 7 15.40 19.85 22.16 50 6.11 6.79 7.6 17.27 23.91 29.91 68 6.32 7.17 8.14 19.02 26.90 35.67 87 6.58 7.67 8.78 20.73 32.01 41.84 99 6.81 7.99 9.24 21.17 33.84 44.38
(49) TABLE-US-00002 TABLE 1B Mass transfer coefficient and its enhancement in comparison with unmodified membrane as a function of feed flow rate (at 68% RH) Feed k at k at k at Enhance- Enhance- Enhance- flow 25? C. 30? C. 35? C. ment ment ment rate (10.sup.?6 (10.sup.?6 (10.sup.?6 at 25? C. at 30? C. at 35? C. (mL/min) m/s) m/s) m/s) (%) (%) (%) 0.5 0.328 0.37 0.42 18.41 25.42 34.29 1 0.63 0.72 0.81 18.87 27.43 35.00 2.5 1.43 1.61 1.96 19.17 30.89 36.11 3.5 1.95 2.24 2.55 20.37 29.48 37.10 4.5 2.42 2.81 3.2 21.00 30.09 37.34
(50) Now referring to
(51) Mechanism of Water Permeation in CNIM-SAP
(52) With reference to
(53) The CNTs interact with water via multiple mechanisms. The presence of hydrophobic CNTs reduces hydrogen bonding among the water molecules and with the SAP. See, Bekyarova et al., Cluster-mediated filling of water vapor in intratube and interstitial nanospaces of single-wall carbon nanohorns, Chemical Physics Letters 2002, 366, 463-468. The CNTs show high hydraulic conductivity due to liquid slip at the solid-liquid boundary, subcontinuum alteration of dipole orientation and apparent reduction in liquid viscosity on the CNT surface. In short, the enhancement of flux in CNIM-SAP is due to CNTs ability to influence water-polymer interactions, leading to the generation of more free water that can be easily transported along frictionless CNTs.
(54) The highly hydrophilic CNIM-SAP was successfully employed to harvest water vapor from air. The presence of CNTs led to higher amounts of water vapor being extracted which increased with relative humidity. The CNIM-SAP demonstrated several advantages over a membrane without CNTs including enhanced water vapor removal as high as 52%, and 44% enhancement in mass transfer coefficients. The water vapor flux and the mass transfer coefficient of the membrane reached as high as 28.31E-9 gm-mol.Math.cm.sup.?2.Math.min.sup.?1 and 8.14E-7 respectively. Thus the CNIM-SAP membranes may be successfully employed in various water harvesting applications.
(55) Although the systems and methods of the present disclosure have been described with reference to exemplary embodiments thereof, the present disclosure is not limited thereby. Indeed, the exemplary embodiments are implementations of the disclosed systems and methods are provided for illustrative and non-limitative purposes. Changes, modifications, enhancements and/or refinements to the disclosed systems and methods may be made without departing from the spirit or scope of the present disclosure. Accordingly, such changes, modifications, enhancements and/or refinements are encompassed within the scope of the present invention. All references listed and/or referred to herein are incorporated by reference in their entireties.
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