Probe actuation system with feedback controller
09921240 ยท 2018-03-20
Assignee
Inventors
Cpc classification
G01Q10/065
PHYSICS
International classification
Abstract
A probe actuation system has a detection system arranged to measure a position or angle of a probe to generate a detection signal. An illumination system is arranged to illuminate the probe. Varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary. A probe controller is arranged to generate a desired value which varies with time. A feedback controller is arranged to vary the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value. The probe controller receives as its inputs a detection signal and a desired value, but unlike conventional feedback systems this desired value varies with time. Such a time-varying desired value enables the probe to be driven so that it follows a trajectory with a predetermined speed. A position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe.
Claims
1. A probe actuation system comprising: a detection system arranged to measure a probe to generate a detection signal; an illumination system arranged to illuminate the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; and wherein the system is configured to vary the illumination of the probe according to the detection signal and a desired value so that the detection signal is driven towards the desired value, characterised in that a position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe, wherein the illumination system is arranged to illuminate the probe with detection radiation, the detection radiation reflecting from the probe to generate a reflected beam; and the probe actuation system also includes an interferometer arranged to generate the detection signal in accordance with a path difference between the reflected beam and a reference beam.
2. A probe actuation system comprising: a detection system arranged to measure a probe to generate a detection signal; an illumination system arranged to illuminate the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; wherein the system is configured to generate a desired value which varies with time; and wherein the system is configured to vary the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, wherein the illumination system is arranged to illuminate the probe with detection radiation, the detection radiation reflecting from the probe to generate a reflected beam; and the probe actuation system also includes an interferometer arranged to generate the detection signal in accordance with a path difference between the reflected beam and a reference beam.
3. The system of claim 1 wherein the system comprises a memory containing probe control data, and the system is arranged to vary the desired value in accordance with the probe control data contained in the memory.
4. The system of claim 2 wherein the detection system is arranged to measure a position or angle of the probe to generate the detection signal.
5. A scanning probe device comprising a probe, an actuation system according to claim 1 for actuating the probe; and a scanner for moving the probe relative to a sample (or vice versa) to generate a relative scanning motion.
6. The device of claim 5 wherein the probe controller is arranged so that the desired value varies with time during the relative scanning motion.
7. A method of actuating and measuring a probe, the method comprising: measuring the probe to generate a detection signal; illuminating the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; generating a desired value; and varying the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, characterised in that a position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe, wherein the method further comprises varying the illumination of the probe based on a feedback process utilizing as inputs to the process the detection signal and the desired value.
8. A method of actuating and measuring a probe, the method comprising: measuring the probe to generate a detection signal; illuminating the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; generating a desired value which varies with time; and varying the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, wherein the method further comprises varying the illumination of the probe based on a feedback process utilizing as inputs to the process the detection signal and the desired value.
9. The method of claim 8 wherein a position or angle of the probe is measured to generate the detection signal.
10. The method of claim 9 wherein the desired value represents a desired position or angle of the probe.
11. A method of actuating and measuring a probe, the method comprising: measuring the probe to generate a detection signal; illuminating the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; generating a desired value; and varying the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, characterised in that a position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe, wherein the method further comprises varying the desired value in accordance with probe control data contained in a memory.
12. A method of actuating and measuring a probe, the method comprising: measuring the probe to generate a detection signal; illuminating the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; generating a desired value; and varying the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, characterised in that a position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe, wherein the desired value changes with time in a predetermined manner so that the probe moves at a predetermined speed, which may be constant or varying with time.
13. A method of actuating and measuring a probe, the method comprising: measuring the probe to generate a detection signal; illuminating the probe, wherein varying the illumination of the probe causes the probe to deform which in turn causes the detection signal to vary; generating a desired value; and varying the illumination of the probe according to the detection signal and the desired value so that the detection signal is driven towards the desired value, characterised in that a position or angle of the probe is measured to generate the detection signal and the desired value represents a desired position or angle of the probe, wherein varying the illumination of the probe causes the probe to deform and move towards or away from a sample; the desired value varies with time so that the probe moves repeatedly towards and away from the sample in a series of cycles; and the method further comprises detecting a surface position for each cycle at which the probe interacts with the sample and in response to detection of the surface position modifying the desired value so that the probe moves away from the sample.
14. The method of claim 7 further comprising and moving the probe relative to the sample (or vice versa) to generate a relative scanning motion, and operating the probe to interact with the sample during the relative scanning motion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENT(S)
(11)
(12) A probe with a probe tip 10 shown in
(13) The arms 11a,b are thermal bimorph structures composed of two (or more) materials, with differing thermal expansionstypically a silicon or silicon nitride base with a gold or aluminium coating. The coating extends the length of the arm and covers the reverse side from the tip 10. An illumination system (in the form of a pair of lasers 22a,b) under the control of an actuation controller 24 is arranged to illuminate the arms on their coated side with respective intensity-modulated first and second radiation spots 15a,b at respective first and second actuation locations.
(14) The arms 11a,b and the bridge 14 are formed from a monolithic structure with uniform thickness. For example the monolithic structure may be formed by selectively etching a thin film of SiO.sub.2 or SiN.sub.4 as described in Albrecht T., Akamine, S., Carver, T. E., Quate, C. F. J., Microfabrication of cantilever styli for the atomic force microscope, Vac. Sci. Technol. A 1990, 8, 3386 (hereinafter referred to as Albrecht et al.). The tip 10 may be formed integrally with the arms 11a,b and bridge 14, as described in Albrecht et al., it may be formed by an additive process such as electron beam deposition, or it may be formed separately and attached by adhesive or some other attachment method.
(15) Returning to
(16) The tip support structure has a plane of symmetry 16 passing through the probe tip 10, and the spots 15a,b at the first and second actuation locations are symmetrically positioned on opposite sides of the plane of symmetry 16.
(17) The wavelength of the actuation beams is selected for good absorption by the coating, so that each radiation spot heats the coating of its respective arm and the arm bends along its length and moves the probe tip 10. In this example the coating is on the reverse side from the sample so each arm bends towards the sample when heated, but alternatively the coating may be on the same side as the sample so each arm bends away from the sample when heated. In a further alternative embodiment the coatings for the two arms may be on opposite sides: that is, the coating on arm 11a may be on its upper side (the reverse side from the sample) so the arm 11a bends towards the sample when heated, and the coating on arm 11b is on its lower side (the same side as the sample) so the arm 11b bends in an opposite direction away from the sample when heated.
(18) A pair of interferometer height detectors 30a,b are arranged to measure heights of the probe at two spaced apart detection locations via detection spots 34a,b at first and second detection locations symmetrically positioned on opposite sides of the plane of symmetry 16. The detectors 30a,b are shown schematically in
(19) Referring to
(20) The beam splitter 55 has an energy absorbing coating and splits both detection and reference beams to produce first and second interferograms with a relative phase shift of 90 degrees. The two interferograms are detected respectively at photodetectors 53, 54.
(21) Ideally, the photodetector signals are complementary sine and cosine signals with a phase difference of 90 degrees. Further, they should have no dc offset, have equal amplitudes and only depend on the position of the cantilever and wavelength of the laser 10. Known methods are used to monitor the outputs of the photodetectors 53, 54 while changing the optical path difference in order to determine and to apply corrections for errors arising as a result of the two photodetector signals not being perfectly harmonic, with equal amplitude and in phase quadrature. Similarly, dc offset levels are also corrected in accordance with methods known in the art.
(22) These photodetector signals are suitable for use with a conventional interferometer reversible fringe counting apparatus and fringe subdividing apparatus, which may be provided as dedicated hardware or as a programmed computer. Phase quadrature fringe counting apparatus is capable of measuring displacements in the position of the cantilever to an accuracy of ?/8. That is, to 66 nm for 532 nm light. Known fringe subdividing techniques, based on the arc tangent of the signals, permit an improvement in accuracy to the nanometer scale or less.
(23) Interferometric methods of extracting the path difference between two coherent beams are well known in the art and so will not be described in any further detail.
(24) The interferometer described herein is one example of a homodyne system. The particular system described offers a number of advantages to this application. The use of two phase quadrature interferograms enables the measurement of cantilever displacement over multiple fringes, and hence over a large displacement range. The use of a phase-shifting coating on the beamsplitter 55 reduces the interferometer's sensitivity to polarisation effects, for example arising from changes in polarisation as the detection beam is reflected from the cantilever. Examples of an interferometer based on these principles are described in U.S. Pat. No. 6,678,056 and WO2010/067129. Alternative interferometer systems capable of measuring a change in optical path length may also be employed with this invention, for example, a homodyne interferometer could be implemented using polarization methods to generate the two phase quadrature interferograms or a heterodyne interferometer implemented by using a dual frequency laser. A suitable homodyne polarisation interferometer is described in EP 1 892 727 and a suitable heterodyne interferometer is described in U.S. Pat. No. 5,144,150 which could be adapted for use with this invention.
(25) Thus measured height signals Ha, Hb for each detection location are generated by the height detectors 30a,b in accordance with a path difference between the detection beam 32 reflected from the detection location and the reference beam 33. The radiation spots generated by the detection beams 32 at the two detection locations are labelled 34a,b in
(26) Returning to
(27) TipPosZ indicates a measured position of the probe in a direction (Z) perpendicular to the surface of the sample and TipPosX indicates a measured position of the probe in a lateral direction (X) parallel to the surface of the sample.
(28) Note that these signals TipPosZ, TipPosX and Tip? only approximately indicate the height, X-position and tilt angles for the probe, but this is an approximation which is reasonably accurate for small changes in height, X-position and tilt angle. When the probe is illuminated simultaneously by both actuation spots 15a,b with the same illumination power, the arms 11a,b bend down by the same amount so that the probe moves towards the sample (in the ZY planeessentially in the Z direction for small angles) and causes a change in the height signals Ha, Hb and TipPosZ, but essentially no change in Tip? or TipPosX.
(29) When the probe is illuminated by the spot 15a with a greater illumination power than the other spot 15b, then the probe tilts clockwise (from the viewpoint of
(30) Returning to
(31) An image may be generated in one of two ways. In one example (using interferometer detection) the height signal TipPosZ is output to an image collection and scan controller 41 which compiles an image based on variation of TipPosZ over the course of a scan. In another example (similar to a conventional Scanning Probe Microscope (SPM)) the cantilever beam Z-control signal is instead output to the controller 41 for image compilation.
(32) Overall control of the process is co-ordinated by the controllers 41-43 described above. The controller 41 is arranged to generate a desired value (TipPosZ_Desired) for the height signal TipPosZ, and a desired value (TipPosX_Desired) for the lateral position signal TipPosX. The desired values (TipPosZ_Desired, TipPosX_Desired) effectively represent desired positions of the probeTipPosZ_Desired representing a desired position of the probe in a direction (Z) perpendicular to the surface of the sample and TipPosX_Desired representing a desired position of the probe in a direction (X) parallel to the surface of the sample. Each one of these desired values (TipPosZ_Desired, TipPosX_Desired) varies with time. If the probe is to be moved to the desired height value TipPosZ_Desiredor equivalently a desired interaction level with the sampleand/or the desired lateral position TipPosX_Desired then the controller 41 inputs TipPosX_Desired and TipPosZ_Desired into the feedback controllers 42, 43. The Z feedback controller 42 monitors the height signal TipPosZ compared with TipPosZ_Desired and determines the cantilever beam Z-control signal which it outputs to the actuation controller 24. When the cantilever beam Z-control signal changes by AZ then the actuation controller 24 changes the illumination powers at both actuation locations according to ?Z so that the measured height signal TipPosZ is driven towards the desired height value TipPosZ_Desired. Similarly the X feedback controller 43 monitors the tilt signal TipPosX compared with TipPosX_Desired and determines the cantilever beam X-control signal which it outputs to the actuation controller 24. When the cantilever beam X-control signal changes by ?X then the actuation controller 24 changes the difference between illumination powers at the actuation locations according to ?X so that the measured lateral position signal TipPosX is driven towards the desired lateral position TipPosX_Desired.
(33) When the probe is to be moved in both Z and X the actuation controller 24 causes the laser 22a to change its intensity A1 by an amount (?Z+?X/2) and the laser 22b to change its intensity A2 by an amount (?Z??X/2).
(34) Note that rather than having two independent X and Z feedback controllers 42, 43, the two feedback controllers 42, 43 may be integrated into a single feedback control unit which controls both the X position and the Z position. Integrating into a single feedback controller may be preferred if compensation for coupling between X and Z is required.
(35) A preferred mode of operation will now be described with reference to
(36) During the course of a measurement the probe is moved towards the sample surface at a constant speed until the surface is detected by a surface detector 41a (described in further detail below) at which point the probe is retracted and the height signal TipPosZ is recorded at the point of surface detection. An image (i.e. a map of measurements) of the surface height is then created by repeating this process while moving the sample laterally under control of the piezoelectric device 3, generally following a raster pattern although any x,y sequence could be followed.
(37) The operation of the feedback controllers 42, 43 will now be described with reference to the mode of operation shown in
(38) In this example TipPosZ_Desired varies back and forth with time as shown in
(39) In order to ensure such a constant speed of approach towards the sample, the Z feedback controller 42 monitors the height signal TipPosZ compared with the time-varying signal TipPosZ_Desired and determines the difference which it outputs as an error signal (shown in
(40) Optionally a z positioning system (not shown) may control the height of the cantilever mount 13 or the sample 1 and be operated to maintain the probe cyclic amplitude at a set average level, where the probe cyclic amplitude is the height difference for each cycle between the fully retracted position and the point of surface detection. An example of this optional arrangement is shown in
(41) The surface detector 41a provides an indication of the point in the cycle at which the probe tip interacts with the sample surface. In the embodiments of
(42) In another example (not shown) the input to the surface detector 41a could be the signal TipPosZ from the position processor 40. The probe velocity, or equivalently rate of change of the height signal, will fall as the tip encounters and begins to interact with the surface. An indication of the surface position is therefore extracted from the point within each cycle at which the rate of change of TipPosZ falls below a threshold for a set period of time. Alternatively the probe could be oscillated at resonance with a small amplitude and high frequency to provide a dithering motion which is superimposed on the larger amplitude and lower frequency waveform shown in
(43) Once the point of surface detection is determined, the surface detection unit 41a sends a trigger signal to the waveform generator 41b. In response, the waveform generator 41b modifies its output (TipPosZ_Desired) in order to retract the tip away from the sample.
(44) The value of TipPosZ at the time of surface detection gives an indication of the height of the probe at which it interacts with the surface within each period of a probe cycle. That is, it provides a measure of surface height at the probe's x,y position that can be used to construct an image. Each data point, representing a measured surface height, is mapped to the scan x,y position and so forms a point or pixel on the image. Optionally multiple measurements of surface height may be used to form each pixel.
(45) The image can be based on the height h2 (shown in
(46) The height signal TipPosZ can also be monitored over a period of time during which the probe is interacting with the sample to generate elasticity data or other material data indicative of a material property of sample, and that material data used to form an image. This is illustrated in
(47) An image of the sample is typically created by moving the tip relative to the sample in a raster pattern. The required lateral (X) position of the probe relative to the sample is a triangle-wave back and forth motion to achieve a fast raster scan with constant velocity and an instantaneous reversal of direction at the opposite edges of the scan area. The fundamental frequency of this scanning motion is achieved by the piezoelectric device 3 which generates a sinusoidal movement of the stage at the necessary frequency in the X-direction. The higher frequency X-motion is driven by the lasers 22a,b which tilt the probe back and forth. Therefore TipPosX_Desired varies periodically over time as the probe raster scans across the sample. The scan controller 41 comprises a memory (not shown) containing probe lateral position control data, and it is arranged to vary TipPosX_Desired in accordance with this probe lateral position control data. So just as the desired value TipPosZ_Desired varies with time as shown in
(48) The X feedback controller 43 has a similar mode of operation to the Z feedback controller shown in
(49) In the embodiments of the invention described above, the illumination powers A1, A2 are changed by modulating the intensity of the actuation laser 22a,b. Thus in this case the instantaneous heating power of the actuation spots change to move the probe. In an alternative embodiment the intensity of the lasers 22a,b, may be kept constant but turned on and off in a series of pulses to vary the average illumination power being delivered to the probethe mark/space ratio of the pulses determining the average power. Equivalently, if a single flying spot is used, then the amount of time spent by the flying spot at each actuation location can be changed in order to independently control the average illumination power being delivered to each actuation location.
(50) The microscopes of
(51) In the examples above the controller 41 inputs TipPosX_Desired into the feedback controller 43, so the desired value represents a desired lateral position of the probe as measured by TipPosX. Alternatively the controller 41 may input a desired value Tip?_Desired into the feedback controller 43, so the desired value represents a desired tilt angle of the probe as measured by Tip?.
(52) Although the invention has been described above with reference to one or more preferred embodiments, it will be appreciated that various changes or modifications may be made without departing from the scope of the invention as defined in the appended claims.