ICE BAGGING ASSEMBLY
20180072447 ยท 2018-03-15
Assignee
Inventors
Cpc classification
F25D2331/801
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65B1/46
PERFORMING OPERATIONS; TRANSPORTING
B65B7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B57/14
PERFORMING OPERATIONS; TRANSPORTING
B65B1/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B57/14
PERFORMING OPERATIONS; TRANSPORTING
B65B7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B1/48
PERFORMING OPERATIONS; TRANSPORTING
F25C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65B1/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An ice bagging assembly is described that includes a support frame and an ice cube hopper coupled to the support frame. The ice cube hopper stores a plurality of ice cubes. The ice cube hopper is intended to convey the plurality of ice cubes from a low end of the ice cube hopper to a high end of the ice cube hopper. An ice chute is in mechanical cooperation with the high end of the ice cube hopper, the ice chute configured to drop the plurality of ice cubes into an open ice bag. The ice bagging assembly also includes a first level sensor configured to sense a height level of ice in the ice cube hopper to ensure an adequate quantity of ice to fill the open ice bag to a predetermined weight.
Claims
1. An ice bagging assembly having: a support frame; an ice cube hopper coupled to the support frame and configured to store a plurality of ice cubes, the ice cube hopper being configured to convey the plurality of ice cubes from a low end of the ice cube hopper to a high end of the ice cube hopper; an ice chute in mechanical cooperation with the high end of the ice cube hopper, the ice chute configured to drop the plurality of ice cubes into an open ice bag; a first level sensor configured to sense a height level of ice in the ice cube hopper to ensure an adequate quantity of ice to fill the open ice bag to a predetermined weight; and a second level sensor adjacent to the open ice bag and configured to determine a level of ice in the open ice bag, wherein when the open ice bag is filled to a pre-determined level with the plurality of ice cubes as detected by the second level sensor, the plurality of ice cubes are no longer dropped into the open ice bag.
2. The assembly of claim 1, wherein the first level sensor is further configured to determine how much the height level has decreased to estimate a quantity of ice being placed in the open ice bag.
3. The assembly of claim 1, wherein at least one of the first and second level sensors comprises a camera.
4. The assembly of claim 1, wherein at least one of the first and second level sensors comprises a laser level.
5. The assembly of claim 1, wherein at least one of the first and second level sensors comprises an optical device.
6. The assembly of claim 1, wherein at least one of the first and second level sensors comprises a radio wave sensor.
7. The assembly of claim 1, wherein when the height level of ice in the ice cube hopper reaches a pre-determined decreased level as detected by the first level sensor, the plurality of ice cubes are no longer dropped into the open ice bag.
8. The assembly of claim 1, wherein when the height level of ice in the ice cube hopper reaches a first pre-determined level as detected by the first level sensor, a signal is sent to an ice cube maker associated with the hopper to indicate that no more ice should be sent to the hopper.
9. The assembly of claim 8, wherein when the height level of the ice in the ice cube hopper reaches a second pre-determined level as detected by the first level sensor, a signal is sent to the ice cube maker associated with the hopper to indicate that more ice should again be sent to the hopper.
10. The assembly of claim 1, wherein the support frame comprises a pair of angled guides on opposing inside sides of the support frame, the pair of angled guides positioned to guide the ice cube hopper into the support frame with the pair of angled guides each being lower toward a first end of the support frame and higher toward a second end of the support frame so that the ice cut hopper slides into the support frame toward a top of the support frame near the second end.
11. The assembly of claim 1, further comprising a sealing mechanism configured to seal an open end of the open ice bag.
12. A method of filling an empty ice bag with a plurality of ice cubes comprising: making a plurality of ice cubes; storing the plurality of ice cubes in an ice cube hopper, the ice cube hopper being configured to convey the plurality of ice cubes from a low end of the ice cube hopper to a high end of the ice cube hopper; dropping the plurality of ice cubes from the high end of the ice cube hopper into an open ice bag via an ice chute; and sensing a height level of the plurality of ice cubes in the ice cube hopper to determine how much the level has decreased to estimate a quantity of ice being placed in the open ice bag.
13. The method of claim 12, wherein when the open ice bag is filled to a pre-determined level with the plurality of ice cubes, sending a signal to stop the dropping of the plurality of ice cubes into the open ice bag.
14. The method of claim 12, wherein sensing the height level comprises sensing using a laser-level.
15. The method of claim 12, wherein sensing the height level comprises sensing using an optical device.
16. The method of claim 12, wherein when the level of ice in the hopper reaches a pre-determined decreased level, sending a signal from a level sensor to stop the dropping of the plurality of ice cubes into the open ice bag.
17. The method of claim 12, further comprising measuring a level of ice in the open ice bag.
18. The method of claim 17, wherein measuring the level comprises measuring using a laser-level to determine the level of the plurality of ice cubes.
19. The method of claim 18, wherein measuring the level comprises measuring using an optical device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] An ice bagging assembly and associated methods of use will hereinafter be described in conjunction with the appended drawings, where like designations denote like elements, and:
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DESCRIPTION
[0031] This disclosure, its aspects and implementations, are not limited to the specific components or assembly procedures disclosed herein. Many additional components and assembly procedures known in the art consistent with the intended operation of an ice bagging assembly and/or assembly procedures for an ice bagging assembly will become apparent from this disclosure. Accordingly, for example, although particular support frames, horizontal ice bag cassettes, bag selectors, plurality of ice bags, first bags, ice chutes, ice bag supports, sealing mechanisms, open ends, ice bag merchandisers, ice cube hoppers, load sensors, angled guides, ice bag cassettes, first plys, second plys, insides of ice bags, opposed grasping elements, first positions, second positions, wheels, horizontal positions, vertical positions, open dimensions, suspension elements, and implementing components are disclosed, such may comprise any shape, size, style, type, model, version, measurement, concentration, material, quantity, and/or the like as is known in the art for such ice bagging assemblies, consistent with the intended operation of an ice bagging assembly.
[0032] There are a variety of ice bagging assembly implementations disclosed herein.
[0033] In some particular implementations, such as that shown with respect to
[0034] As best illustrated in
[0035] A bag selector 10 operationally coupled to the support frame 4 is configured to select one or more empty ice bags from the plurality of empty ice bags 8. As illustrated by
[0036] In any event, as shown specifically in
[0037] In some particular implementations, at least one load sensor 33 may be interposed between the ice cube hopper 24 and the support frame 4 at one or both ends of the ice cube hopper 24. A load sensor 33 (also called a load cell) may be used in conjunction with an ice bagging assembly and/or a hopper 24 in various ways and for various purposes such as, by way of non-limiting example, to assist in determining when an ice cube hopper 24 and/or one or more of the plurality of empty ice bags 8 is full of ice and/or still empty. Specifically, by measuring the amount of load on the load cell 33 when an ice cube hopper 24 is full (thereby establishing a full-load measurement), an ice cube maker 52 can be programmed to begin ice production when the load on the load cell 33 corresponds to a less than full load (and/or to stop ice production when the load cell indicates a full ice hopper 24). Similarly, the weight of ice cubes introduced into an ice bag can be determined by measuring a decreasing load on the load cell 33, such that ice cubes are no longer introduced into an ice bag when a load on the load cell 33 has decreased to a pre-determined range. It will be understood that the quantity of ice to be placed in a hopper and/or an ice bag may be measured in other ways such as, by way of non-limiting example, weighing an ice bag and/or using a camera, laser-level, or other optical device to measure the amount of ice in the bag. For example, as illustrated in
[0038] Referring specifically to
[0039] An ice bag merchandiser 22 (
[0040] Referring specifically to
[0041] In those particular implementations comprising at least one pair of opposed grasping elements 36, the pair of grasping elements 36 may include at least one first wheel 40 configured to rotate about an axis (the other element of the pair of grasping elements 36 may be movable or stationary, depending upon the particular implementation). In some particular implementations, the at least one pair of grasping elements 36 may include at least two opposed wheels (e.g., at least one first wheel 40 and at least one second wheel 42, as shown in
[0042] In yet other particular implementations, the at least one pair of opposed grasping elements 36 may comprise at least two pairs of opposed grasping elements 36, with each pair grasping a different ply of the first ply 30 and the second ply 32 of a first empty ice bag 12. In such particular implementations, the at least one pair of opposed grasping elements 36 each comprise at least one first wheel 40 configured to rotate about an axis. In any event, at least one pair of opposed grasping elements 36 is configured to move away from the second ply 32 of an empty ice bag 12 after grasping the first ply 30, such that the open end 20 of the empty ice bag 12 opens (it will be understood that the second ply 32 may be restrained by a second pair of opposed grasping elements 36, or in another way, such as via one or more suspension elements 50). It will be understood that one or more of the wheels 40 and 42 (and or other portions defining a pair of opposed grasping elements 36) may be formed with, or from, materials having a high co-efficient of friction such as, by way of non-limiting example, textured plastic or metal, or textured or untextured rubber, silicone, or knurled stainless steel. In addition, while the wheels shown and described herein are shown as being round, it will be understand that, in some particular implementations, one or more wheels 40 or 42 may comprise a perimeter or other shape other than round.
[0043] Referring to
[0044] Depending upon the particular implementation being used, a method of selecting and filling a plurality of empty ice bags 8 from a horizontal ice bag cassette 6 may comprise moving at least one pair of grasping elements 36 into contact with the first ply 30 of the empty ice bag 12 and rotating at least one grasping element (of the at least one pair of grasping elements 36) with respect to the other grasping element of the at least one pair, in order to grasp the first ply 30. In some particular implementations, both grasping elements of the at least one pair of grasping elements 36 may be rotated in opposite directions to grasp the first ply 30.
[0045] While some particular implementation of bag selectors 10 may comprise at least two pairs of opposed grasping elements 36, with each pair grasping a different one of the first and second plys, other particular implementations of a bag selector 10 may include one or more suspension elements 50 opposed to at least one pair of opposed grasping elements 36. In those particular implementations of a bag selector 10 having one or more suspension elements 50 opposed to at least one pair of opposed grasping elements 36, a second ply 32 of the empty ice bag 12 may be restrained by passing one or more suspension elements 50 through the second ply 32 of the empty ice bag 12 in the horizontal position. It will be understood that the second ply 32 may include one or more holes or perforations to assist in the passage therethrough of one or more suspension elements 50.
[0046] A method of selecting and filling a plurality of empty ice bags 8 from a horizontal ice bag cassette 6 may further include measuring a quantity of ice dropped into the empty ice bag 12 by sensing the weight of the ice cube hopper 24 through a sensor (such as a load sensor) interposed between the ice cube hopper 24 and a support frame 4 for the ice cube hopper, or by other methods described more fully above.
[0047] In those particular implementations of a bag selector 10 having an ice bag cassette 6 that is not horizontally-oriented, a method of selecting and filling a plurality of empty ice bags 8 may comprise moving a bag selector 10 from a rest position 43 to a first bag selector position 45 adjacent to an ice bag cassette 6 by moving at least one pair of opposed grasping elements 36 into contact with the first ply 30 of the empty ice bag 12 and rotating at least one grasping element of the at least one pair of opposed grasping elements 36 with respect to the other grasping element of the at least one pair of opposed grasping elements 36 in order to grasp the first ply 30. As with those particular implementations having a horizontally-oriented ice bag cassette, the second ply 32 of the empty ice bag 12 may be restrained such that an open dimension 48 of the open end 20 of the empty ice bag 12 is increased as the one or more opposed grasping elements 36 of the bag selector 10 (that have grasped the first ply 30) move away from the restrained second ply 32. The bag selector 10 is further configured to move away from the horizontal ice bag cassette 6 after grasping the first ply 30 of the empty ice bag 12, such that the bag selector 10 positions the open end 20 of the empty ice bag 12 facing upwardly below an ice chute 14. The method further includes dropping a plurality of ice cubes from the ice chute 14 into the empty ice bag 12, and then sealing the open end 20 of the empty ice bag 12 after dropping the ice cubes into the bag.
[0048] Depending upon the particular implementation being used, a method of selecting and filling a plurality of empty ice bags 8 may comprise rotating both grasping elements of the at least one pair of grasping elements 36 in opposite directions to grasp the first ply 30. One or more suspension elements 50 opposed to at least one pair of opposed grasping elements 36 may be passed through the second ply 32 of the empty ice bag 12 such that the second ply 32 is restrained.
[0049] Turning now to
[0050] It will be understood by those of ordinary skill in the art that the concepts of providing a plurality of sealed ice bags to consumers, as disclosed herein, is not limited to the specific implementations shown and described herein. For example, it is specifically contemplated that the components included in any particular implementation of an ice bagging assembly may be formed of many different types of materials and/or combinations of materials that can readily be formed into shaped objects and that are consistent with the intended operation of an ice bagging assembly. For example, it is specifically contemplated that the components included in a particular implementation of an ice bagging assembly may be formed of any of many different types of materials or combinations that can readily be formed into shaped objects and that are consistent with the intended operation of an ice bagging assembly. For example, the components may be formed of: metals and/or other like materials; alloys and/or other like materials; polymers and/or other like materials; plastics, and/or other like materials; composites and/or other like materials; rubbers (synthetic and/or natural) and/or other like materials; and/or any combination of the foregoing.
[0051] Furthermore, the particular support frames, horizontal ice bag cassettes, bag selectors, plurality of ice bags, first bags, ice chutes, ice bag supports, sealing mechanisms, open ends, ice bag merchandisers, ice cube hoppers, load sensors, angled guides, ice bag cassettes, first plys, second plys, insides of ice bags, opposed grasping elements, first positions, second positions, wheels, horizontal positions, vertical positions, open dimensions, suspension elements, along with any other components forming a particular implementation of an ice bagging assembly, may be manufactured separately and then assembled together, or any or all of the components may be manufactured simultaneously and integrally joined with one another. Manufacture of these components separately or simultaneously may involve extrusion, pultrusion, vacuum forming, injection molding, blow molding, resin transfer molding, casting, forging, cold rolling, milling, drilling, reaming, turning, grinding, stamping, cutting, bending, welding, soldering, hardening, riveting, punching, plating, and/or the like. If any of the components are manufactured separately, they may then be coupled or removably coupled with one another in any manner, such as with adhesive, a weld, a fastener, any combination thereof, and/or the like for example, depending on, among other considerations, the particular material(s) forming the components.
[0052] It will be understood that particular implementations of ice bagging assemblies are not limited to the specific components disclosed herein, as virtually any components consistent with the intended operation of a method and/or system implementation for an ice bagging assembly may be utilized. Accordingly, for example, although particular support frames, horizontal ice bag cassettes, bag selectors, plurality of ice bags, first bags, ice chutes, ice bag supports, sealing mechanisms, open ends, ice bag merchandisers, ice cube hoppers, load sensors, angled guides, ice bag cassettes, first plys, second plys, insides of ice bags, opposed grasping elements, first positions, second positions, wheels, horizontal positions, vertical positions, open dimensions, suspension elements, and other components may be disclosed, such components may comprise any shape, size, style, type, model, version, class, grade, measurement, concentration, material, weight, quantity, and/or the like, consistent with the intended operation of a method and/or system implementation for an ice bagging assembly, may be used.
[0053] In places where the description above refers to particular implementations of an ice bagging assembly, it should be readily apparent that a number of modifications may be made without departing from the spirit thereof and that these implementations may be applied to other ice bagging assemblies. The accompanying claims are intended to cover such modifications as would fall within the true spirit and scope of the disclosure set forth in this document. The presently disclosed implementations are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the disclosure being indicated by the appended claims rather than the foregoing description. All changes that come within the meaning of and range of equivalency of the claims are intended to be embraced therein.