Storage tank
20180073422 ยท 2018-03-15
Inventors
Cpc classification
F01P11/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A storage tank for storing a liquid comprises a main storage chamber; an internal sub chamber located within the storage tank; and a reclosable filling opening for enabling filling of liquid into the main storage chamber and internal sub chamber. An overflow level of the internal sub chamber is located substantially at or above a predetermined fill level of the main storage chamber. The reclosable filling opening and the internal sub chamber are arranged in a substantially superposed relationship in a vertical direction, such that a substantially or entirely vertical stream of liquid filling the storage tank via the reclosable filling opening is configured to enter the internal sub chamber. A method for filling a storage tank with a liquid, a method for manufacturing a storage tank for storing a liquid, and a system comprising a storage tank and a filling nozzle are also described.
Claims
1. A storage tank for storing a liquid, wherein the storage tank comprises: a main storage chamber; an internal sub chamber located within the storage tank; and a reclosable filling opening for enabling filling of liquid into the main storage chamber and internal sub chamber; wherein an overflow level of the internal sub chamber is located substantially at or above a predetermined fill level of the main storage chamber, and wherein the reclosable filling opening and the internal sub chamber are arranged in a substantially superposed relationship in a vertical direction, such that a substantially or entirely vertical stream of liquid filling the storage tank via the reclosable filling opening is configured to enter the internal sub chamber.
2. The storage tank according to claim 1, wherein the predetermined fill level of the main storage chamber is indicated on the storage tank by means of at least one fill level marking.
3. The storage tank according to claim 2, wherein the at least one fill level marking indicating a predetermined fill level of the main storage chamber includes an upper fill level marking indicating a first fill level and a lower fill level marking indicating a second fill level, wherein the first fill level corresponds to a larger filling volume than the second fill level, and wherein an overflow level of the internal sub chamber is located at or above the lower fill level marking.
4. The storage tank according to claim 1, wherein the storage tank comprises a fill level sensor located within the main storage chamber, and wherein the predetermined fill level of the main storage chamber is indicated by means of the fill level sensor.
5. The storage tank according to claim 1, wherein the storage tank is configured such that liquid will flow from the internal sub chamber to the main storage chamber upon overflow of the internal sub chamber.
6. The storage tank according to claim 1, wherein the internal sub chamber has a storage capacity in the range of 1 to 100 millilitres.
7. The storage tank according to claim 1, wherein the storage tank comprises an exterior wall that defines the main storage chamber, and wherein the internal sub chamber is displaced from the exterior wall on all sides thereof.
8. The storage tank according to claim 1, wherein the storage tank comprises an exterior wall that partly defines the main storage chamber and partly defines the interior sub chamber.
9. The storage tank according to claim 1, wherein an internal partition wall within the storage tank divides the main storage chamber from the internal sub chamber.
10. The storage tank according to claim 1, wherein the internal sub chamber is defined by a hollow rigid body with an open upper end and a closed lower end, and the internal sub chamber is formed between the upper and lower ends.
11. The storage tank according to claim 10, wherein the storage tank comprises an upper injection moulded tank element having a closed end and an open end and a lower injection moulded tank element having a closed end and an open end, wherein the upper and lower tank elements are permanently connected to each other with their open ends facing each other such as to form a single piece storage tank, wherein the hollow rigid body is integrally formed with the upper tank element.
12. The storage tank according to claim 10, wherein the open end of the upper tank element is oriented in a direction opposite a direction of orientation of the open upper end of the hollow rigid body.
13. The storage tank according to claim 1, wherein the storage tank is an expansion tank for storing a cooling liquid of a liquid cooling system.
14. A system comprising a storage tank according to claim 1 and a filling nozzle for filling the storage tank with a liquid, wherein the filling nozzle comprises: an abutment surface for abutting the reclosable filling opening of the storage tank, and a spout with an opening for filling liquid into the storage tank and sucking out superfluous liquid from the storage tank, wherein the opening of the filling nozzle is located within the internal sub chamber when the filling nozzle is sealingly inserted into the into the reclosable filling opening and the abutment surface abuts the reclosable filling opening.
15. A method for filling a storage tank with a liquid, wherein the storage tank comprising a main storage chamber, an internal sub chamber located within the storage tank, and a reclosable filling opening for enabling liquid to be filled into the main storage chamber and internal sub chamber, the method comprising: introducing a filling nozzle into the reclosable filling opening, such that an abutment surface of the filling nozzle contacts the reclosable filling opening of the storage tank, and such that an opening of the filling nozzle is located within the internal sub chamber; completely filling the main storage chamber and internal sub chamber by supplying liquid from the opening of the filling nozzle into the internal sub chamber, wherein supplied liquid will overflow from the internal sub chamber into the main storage chamber when the internal sub chamber is full; sucking out liquid from the internal sub chamber by means of the opening of the filling nozzle such that the liquid level in the main storage chamber substantially equals the overflow level of the internal sub chamber; and withdrawing the filling nozzle from the reclosable filling opening.
16. A method for manufacturing a storage tank for storing a liquid, wherein the storage tank comprising a main storage chamber, an internal sub chamber located within the storage tank, and a reclosable filling opening for enabling liquid to be filled into the main storage chamber and internal sub chamber, the method comprising: injection moulding a single piece upper tank element having: a closed end with the reclosable filling opening, an open end, and a hollow rigid body, wherein the hollow rigid body comprises an open upper end and a closed lower end, wherein the internal sub chamber is formed between the upper and lower ends of the hollow rigid body, and wherein the reclosable filling opening and the internal sub chamber are positioned to be arranged in a substantially superposed relationship in a vertical direction in the assembled and installed storage tank, such that a substantially or entirely vertical stream of liquid filling the storage tank via the reclosable filling opening is configured to enter the internal sub chamber; injection moulding a single piece lower tank element having a closed end and an open end; and permanently connecting the upper and lower tank elements to each other with their open ends facing each other such as to form a single piece storage tank having the main storage chamber, the internal sub chamber, and the reclosable filling opening, wherein an overflow level of the internal sub chamber is located substantially at or above a predetermined fill level of the main storage chamber.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0035] The foregoing will be apparent from the following more particular description of the example embodiments, as illustrated in the accompanying figures in which like references characters refer to the same parts throughout the different views. The figures are not necessarily to scale, emphasis instead being placed upon illustrating the example embodiments through schematic figures.
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0047] Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiment, but are applicable on other variations of the disclosure.
[0048] With reference to
[0049] The illustrated example embodiment of a cooling system merely describes an example embodiment of a cooling system and many variations are possible within the scope of the claims. Similarly, the storage tank is shown as a closed reservoir, but ventilation may be included to compensate for variable amount of air within the storage tank. A single or multiple inlet/outlet pipes may be used for conveying fluid to and from the storage tank.
[0050]
[0051] The storage tank 20 is intended to act as an expansion tank. Apart from storing the cooling liquid 40 and serving as a filling point for refilling cooling liquid 40, the storage tank 20 allows for room for the cooling liquid 40 to expand, which is a common effect as the temperature of the cooling liquid 40 increases.
[0052] In
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[0060] The filling nozzle 25 may for example comprise a flange having an abutment surface 25a adapted to pushed against a top surface or upper rim of the reclosable a filling opening 23 of the storage tank 20. The abutment surface 25a of the filling nozzle may alternatively be adapted to contact and abut another surface associated with the reclosable a filling opening 23, such as an internal or external flange or shoulder. The filling nozzle may further comprise a spout 25c having an opening 25b, for example at the end thereof, for filling and sucking out superfluous coolant from the storage tank 20. The length d.sub.3 between abutment surface 25a and the opening 25b may be in the range of 20-150 millimetres, specifically in the range of 30-100 millimetres. The spout may be cylindrical with a diameter in the range of 5-40 millimetres, specifically in the range of 7-20 millimetres.
[0061] In
[0062] The height hi of the internal sub chamber 22 may be in the range of 5-100 millimetres, specifically in the range of 10-50 millimetres. The internal sub chamber 22 is further arranged to allow coolant liquid to flow out from and in to the internal sub chamber 22 from the surrounding main storage chamber 21 at least via a portion of an upper rim of the open upper end 34 of the hollow rigid body 30. Said portion of the upper rim defines the overflow level 28 of the internal sub chamber 22, and thereby also the remaining fill level when liquid is sucked out from the internal sub chamber 22 via the opening 25b of the spout 25c. The opening 25b of the filling nozzle 25 is preferably located completely within the internal sub chamber 22 for ensuring that the upper rim of the open upper end 34 of the hollow rigid body 30 finally defines the remaining fill level when liquid is sucked out from the internal sub chamber 22 via the opening 25b.
[0063] The vertical distance d.sub.4 between the overflow level 28 and the exterior wall 50 of storage tank 20 in a region of the reclosable filling opening 23 may typically be less than 50 millimetres, specifically less than 30 millimetres, thereby allowing the use of a relatively long spout 25c while enabling a high fill level after filling. A distance d.sub.5 between an internal bottom of the internal sub chamber 22 and the upper rim of the reclosable filling opening 23 may be selected slightly larger than the length of the spout 25c, such that the spout 25c does not engage the internal bottom of the internal sub chamber 22 when the filling nozzle 25 is abutting the upper rim of the reclosable filling opening 23, while still enable the opening 25b of the spout 25c to be located within the internal sub chamber 22.
[0064] Subsequently, the main storage chamber 21 and the internal sub chamber 22 may be filled. Because of the positioning of the internal sub chamber and the filling nozzle 25, the liquid 40 entering the storage tank 20 will first fill up the internal sub chamber 22, upon which liquid 40 will overflow from the internal sub chamber 22 into the main storage chamber 21, thus filling the main storage chamber 21.
[0065] A pipe filling hose and filling nozzle 25 having a single flow path may be used, wherein the single flow path will alternatively be used for filling liquid into the storage tank 20 and sucking liquid out of the storage tank 20. Alternatively, a pipe filling hose and filling nozzle 25 having two flow paths may be used, wherein a first flow path may be used for filling liquid into the storage tank 20 and a second flow path may be used for sucking liquid out of the storage tank 20. If a multiple flow path filling nozzle 25 is used the opening of the first flow path arranged for filling liquid into the storage tank 20 may be located outside of the internal sub chamber 22.
[0066] In
[0067] In
[0068] The internal sub chamber 22 is preferable entirely closed and sealed at the closed end 35 of the hollow rigid body 30, but the existence of one or more small openings at the closed end 35 of the hollow rigid body 30 do not prevent the proper functionality of the disclosure as long as any openings at the closed end 35 are relatively small and the suction phase is relatively quick. The fill level after the suction phase will be essentially the same as when an entirely closed end 35 is used.
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[0071] In the embodiment of the storage tank shown in
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[0073] An example tool used for manufacturing an upper tank element 55 by means of an injection-moulding process is depicted in
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[0078] Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.
REFERENCE NUMBERS
[0079] 10 Cooling system [0080] 11 Engine [0081] 12 Pump [0082] 13 Heat exchanger [0083] 14 Thermostat valve [0084] 15 By-pass line [0085] 20 Storage tank [0086] 21 Main storage chamber [0087] 22 Internal sub chamber [0088] 23 Reclosable filling opening [0089] 24 Filling cap [0090] 25 Filling nozzle [0091] 25a Abutment surface of filling nozzle [0092] 25b Opening of filling nozzle [0093] 25c Spout [0094] 26 Upper fill level marking [0095] 27 Lower fill level marking [0096] 28 Overflow level [0097] 29 Inlet/Outlet [0098] 30 Hollow rigid body [0099] 31 First plane [0100] 32 Second plane [0101] 33 Centre line [0102] 34 Open upper end [0103] 35 Closed lower end [0104] 36 Direction of orientation of open end of upper tank element [0105] 37 Direction of orientation of open upper end of hollow rigid body [0106] 40 Liquid [0107] 50 Exterior wall [0108] 51 Internal partition wall [0109] 52 Cavity [0110] 55 Upper tank element [0111] 56 Lower tank element [0112] 57 Closed end of upper injection moulded tank element [0113] 58 Open end of upper injection moulded tank element [0114] 59 Closed end of lower injection moulded tank element [0115] 60 Open end of lower injection moulded tank element